CN103642994A - Multifunctional planar quench machine tool - Google Patents
Multifunctional planar quench machine tool Download PDFInfo
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- CN103642994A CN103642994A CN201310625030.7A CN201310625030A CN103642994A CN 103642994 A CN103642994 A CN 103642994A CN 201310625030 A CN201310625030 A CN 201310625030A CN 103642994 A CN103642994 A CN 103642994A
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- conveying belt
- platform
- approach switch
- bar shaped
- frequency induction
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The invention discloses a multifunctional planar quench machine tool which comprises a tool body provided with a conveying system, a positioning system, a high-frequency induction system, a cooling system and a control system, wherein the conveying system comprises a conveyer belt which is horizontally arranged, a variable frequency motor drives a driving chain wheel through a transmission so as to drive the conveyer belt to transmit, and the positioning system, the high-frequency induction system and the cooling system are sequentially arranged on brackets on both sides of the conveyer belt in the conveying direction of the conveyer belt. The control system comprises a proximity switch and a PLC (Programmable Logic Controller), wherein the proximity switch is arranged on a platform on one side of the conveyer belt and is located between a positioning backup plate and an induction coil, and the proximity switch inducing a workpiece signal provides a control command to the PLC, so that the PLC controls the high-frequency induction system and the cooling system to be automatically started. The multifunctional planar quench machine tool disclosed by the invention has the advantages of low labor intensity, high work efficiency, improved yield and product quality, and simplicity and convenience in operation.
Description
Technical field
The present invention relates to a kind of quenching device, in particular a kind of Multifunctional planar quenching machine.
Background technology
In chain industry, the induction quenching on carrier bar surface adopts vertical quenching machine tool conventionally, because vertical quenching machine tool is all generally single station, once can only carry out single piece work, its working (machining) efficiency is low and quality is unstable, and if workpiece larger, workman's labour intensity is very high, bothersome effort, level of automation is low, has caused low in economic efficiency.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide that a kind of labour intensity is low, working efficiency is high, improved output and quality and the simple and quick Multifunctional planar quenching machine of product.
The present invention is achieved by the following technical solutions:
Multifunctional planar quenching machine, comprise lathe bed, described lathe bed is provided with delivery system, station-keeping system, high-frequency induction system, cooling system and Controlling System, described lathe bed main body is a water tank that stores hardening liquid, described water tank top is fixedly installed delivery system by support, described delivery system comprises variable-frequency motor, drive sprocket, driven sprocket and be set in drive sprocket and driven sprocket on conveying belt, described conveying belt is horizontally disposed with, thereby described variable-frequency motor drives the transmission of drive sprocket driving conveying belt by wheel box, described conveying belt one end is feed end, the other end is discharge end, on the support of described conveying belt both sides, at the throughput direction along conveying belt, set gradually station-keeping system, high-frequency induction system and cooling system, described station-keeping system comprises two location backup plates, and described two location backup plates are arranged at respectively on the platform of conveying belt two side stands, and described two location backup plates can be in horizontal plane along with the perpendicular direction of tape transport direction on adjust back joint, described high-frequency induction system comprises electric control box and the high frequency electric source of being controlled by electric control box and ruhmkorff coil, and described ruhmkorff coil heats it by high frequency electric source, described cooling system comprises water pump, the cold pouring tower being connected with water pump and the spray thrower being connected with cold pouring tower outlet by water pipe, and described spray thrower and water pipe junction are provided with magnetic valve, described ruhmkorff coil and spray thrower be all positioned at conveying belt directly over, described Controlling System comprises approach switch and PLC, described approach switch is arranged on a side stand of conveying belt and between location backup plate and ruhmkorff coil, described approach switch senses after workpiece signal, to PLC, provide steering order, PLC control high-frequency induction system and cooling system are started automatically.
Further optimization as technical solution of the present invention, described location backup plate is L shaped, canned paragraph by vertical positioning section and level forms, the canned paragraph of described location backup plate is provided with the first bar shaped chute perpendicular with tape transport direction, the platform of described conveying belt both sides is provided with a plurality of threaded holes, and described location backup plate is passed the first bar shaped chute and is tightened in the threaded hole on platform by screw and is fixed.
Further optimization as technical solution of the present invention, described approach switch is arranged on the platform of conveying belt one side by a bracing frame, support frame as described above is L-shaped, by vertical section, form with horizontal section, on described vertical section and horizontal section, be equipped with the second bar shaped chute, described platform is provided with a plurality of threaded holes, described vertical section is fixed approach switch through the second bar shaped chute on it by a screw, described approach switch can be along the second bar shaped chute up-down adjustment on vertical section, described horizontal section is passed the second bar shaped chute on it and is tightened in the threaded hole on platform by a screw and is fixed.
As the further optimization of technical solution of the present invention, the spray thrower of described cooling system is two, is connected respectively by water pipe with cold pouring tower outlet.
As the further optimization of technical solution of the present invention, described conveying belt consists of a plurality of plane steel plate chains.
The present invention has the following advantages compared to existing technology:
Multifunctional planar quenching machine provided by the invention, station-keeping system coordinates with conveying belt and realizes workpiece and accurately locate, delivery system is driven by variable-frequency motor, by wheel box speed change, driving conveying belt is steadily carried workpiece, by changing frequency conversion power frequency, can realize different transfer raties, to meet the processing requirement of different workpieces; By conveying belt, realized automatization continuous induction hardening, case depth uniformity, surface hardness scattered error are less than 2HRC, have substituted artificial single-piece operation completely, reduce labour intensity, have greatly improved working efficiency, and have guaranteed quality product.Meanwhile, this Multifunctional planar quenching machine is simple and quick.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is Facad structure schematic diagram of the present invention.
Fig. 3 is plan structure schematic diagram of the present invention.
Fig. 4 is location of the present invention backup plate structural representation.
Fig. 5 is the support frame structure schematic diagram of approach switch of the present invention.
Embodiment
Below embodiments of the invention are elaborated, the present embodiment is implemented take technical solution of the present invention under prerequisite, provided detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Referring to Fig. 1, Fig. 2 and Fig. 3, Multifunctional planar quenching machine, comprises lathe bed, and lathe bed is provided with delivery system, station-keeping system, high-frequency induction system, cooling system and Controlling System.Lathe bed main body is a water tank 4 that stores hardening liquid, water tank 4 tops are fixedly installed delivery system by support 11, delivery system comprise variable-frequency motor 3, drive sprocket 5, driven sprocket 15 and be set in drive sprocket 5 and driven sprocket 15 on conveying belt 1, conveying belt 1 consists of a plurality of plane steel plate chains, conveying belt 1 is horizontally disposed with, thereby variable-frequency motor 3 drives drive sprocket 5 driving conveying belt 1 transmissions by wheel box 2, can be by changing power frequency, realize different transfer raties, to meet the processing requirement of different workpieces.Conveying belt 1 one end is that feed end, the other end are discharge end, on the support 11 of conveying belt 1 both sides, at the throughput direction along conveying belt 1, sets gradually station-keeping system, high-frequency induction system and cooling system, station-keeping system comprises that 10, two of backup plates location, two location backup plates 10 are arranged at respectively on the platform 13 of 1 liang of side stand 11 of conveying belt, and two location backup plates 10 can be in horizontal plane along with the perpendicular direction of conveying belt 1 throughput direction on adjust back joint, high-frequency induction system comprises electric control box (scheming not shown) and the high frequency electric source 8 of being controlled by electric control box and ruhmkorff coil 7, and ruhmkorff coil 7 heats it by high frequency electric source 8, cooling system comprises water pump (scheming not shown), the cold pouring tower 14 being connected with water pump and the spray thrower 6 being connected with cold pouring tower 14 outlets by water pipe, cold pouring tower 14 is erected at conveying belt 1 top by a shelf, spray thrower 6 is provided with magnetic valve 12 with water pipe junction, water pump extracts 6 pairs of workpiece of hardening liquid supply spray thrower and carries out spraying cooling operation from water tank 4, ruhmkorff coil 7 and spray thrower 6 be all positioned at conveying belt 1 directly over, the spray thrower 6 of cooling system is preferably two, by water pipe, be connected with cold pouring tower 14 outlets respectively, also can be according to a plurality of spray throwers 6 of need to arranging of workpiece.Controlling System comprises approach switch 9 and PLC, approach switch 9 is arranged on a side stand 11 of conveying belt 1 and between location backup plate 10 and ruhmkorff coil 7, approach switch 9 senses after workpiece signal, to PLC, provide steering order, PLC control high-frequency induction system and cooling system are started automatically.
Referring to Fig. 4, each location backup plate 10 is L shaped, canned paragraph 102 by vertical positioning section 101 and level forms, the canned paragraph 102 of location backup plate 10 is provided with the first bar shaped chute 103 perpendicular with conveying belt 1 throughput direction, the platform 13 of conveying belt 1 both sides is provided with a plurality of threaded holes, and location backup plate 10 is passed the first bar shaped chute 103 and is tightened in the threaded hole on platform 13 by screw 104 and is fixed.
Referring to Fig. 5, approach switch 9 is arranged on the platform 13 of conveying belt 1 one sides by a bracing frame 91, bracing frame 91 is L-shaped, by vertical section 911 and horizontal section 912, formed, vertically on section 911 and horizontal section 912, be equipped with the second bar shaped chute 913, platform 13 is provided with a plurality of threaded holes, vertically section 911 is fixed through the 913 pairs of approach switchs 9 of the second bar shaped chute on it by a screw, approach switch 9 can be along the second bar shaped chute 913 up-down adjustment on vertical section 911, horizontal section 912 is passed the second bar shaped chute 913 on it and is tightened in the threaded hole on platform 13 by a screw and is fixed.
Wherein, the transfer rate that high-frequency induction system is different from conveying belt 1 coordinates, and can realize the requirement of the different case depths of workpiece.Controlling System can realize speed governing, coordinates with location backup plate 10 the accurate location that can realize workpiece hardened layer region, reaches automatic startup, closes the object of high-frequency induction system.
The working process of the present embodiment is as follows:
The workpiece that needs are quenched lies in the feed end of conveying belt 1, by conveying belt 1, deliver into station-keeping system, 10 pairs of workpiece of two location backup plates by station-keeping system position, guarantee that workpiece is positioned at the position of appointment on conveying belt 1, workpiece after having good positioning is sent into induction zone by delivery system, the approach switch 9 of Controlling System senses after workpiece, to PLC, provide steering order, PLC control high-frequency induction system and cooling system are started automatically, open 7 heating of 8 pairs of ruhmkorff coils of high frequency electric source, ruhmkorff coil 7 heats the workpiece under it, then spray thrower 6 start spray workpiece is carried out cooling fast, realize the automatic induction quenching of workpiece, if the horizontal hardened layer length areas of workpiece has dimensional requirement, can set by PLC, through the approach switch No. of winning the confidence 9, control the start and stop of high-frequency induction system, coordinate location backup plate 10 to realize the accurate location of hardened layer length direction.After workpiece quenching finishes, workpiece is sent into discharge zone automatic discharging by conveying belt 1.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (5)
1. Multifunctional planar quenching machine, comprise lathe bed, it is characterized in that, described lathe bed is provided with delivery system, station-keeping system, high-frequency induction system, cooling system and Controlling System, described lathe bed main body is a water tank that stores hardening liquid, described water tank top is fixedly installed delivery system by support, described delivery system comprises variable-frequency motor, drive sprocket, driven sprocket and be set in drive sprocket and driven sprocket on conveying belt, described conveying belt is horizontally disposed with, thereby described variable-frequency motor drives the transmission of drive sprocket driving conveying belt by wheel box, described conveying belt one end is feed end, the other end is discharge end, on the support of described conveying belt both sides, at the throughput direction along conveying belt, set gradually station-keeping system, high-frequency induction system and cooling system, described station-keeping system comprises two location backup plates, and described two location backup plates are arranged at respectively on the platform of conveying belt two side stands, and described two location backup plates can be in horizontal plane along with the perpendicular direction of tape transport direction on adjust back joint, described high-frequency induction system comprises electric control box and the high frequency electric source of being controlled by electric control box and ruhmkorff coil, and described ruhmkorff coil heats it by high frequency electric source, described cooling system comprises water pump, the cold pouring tower being connected with water pump and the spray thrower being connected with cold pouring tower outlet by water pipe, and described spray thrower and water pipe junction are provided with magnetic valve, described ruhmkorff coil and spray thrower be all positioned at conveying belt directly over, described Controlling System comprises approach switch and PLC, described approach switch is arranged on the platform of a side of conveying belt and between location backup plate and ruhmkorff coil, described approach switch can be adjusted the position of vertical direction and horizontal direction and can in horizontal plane, rotate, described approach switch senses after workpiece signal, to PLC, provide steering order, PLC control high-frequency induction system and cooling system are started automatically.
2. Multifunctional planar quenching machine as claimed in claim 1, it is characterized in that: described location backup plate is L shaped, canned paragraph by vertical positioning section and level forms, the canned paragraph of described location backup plate is provided with the first bar shaped chute perpendicular with tape transport direction, the platform of described conveying belt both sides is provided with a plurality of threaded holes, and described location backup plate is passed the first bar shaped chute and is tightened in the threaded hole on platform by screw and is fixed.
3. Multifunctional planar quenching machine as claimed in claim 1, it is characterized in that: described approach switch is arranged on the platform of conveying belt one side by a bracing frame, support frame as described above is L-shaped, by vertical section, form with horizontal section, on described vertical section and horizontal section, be equipped with the second bar shaped chute, described platform is provided with a plurality of threaded holes, described vertical section is fixed approach switch through the second bar shaped chute on it by a screw, described approach switch can be along the second bar shaped chute up-down adjustment on vertical section, described horizontal section is passed the second bar shaped chute on it and is tightened in the threaded hole on platform by a screw and is fixed.
4. Multifunctional planar quenching machine as claimed in claim 1, is characterized in that: the spray thrower of described cooling system is two, is connected respectively by water pipe with cold pouring tower outlet.
5. Multifunctional planar quenching machine as claimed in claim 1, is characterized in that: described conveying belt consists of a plurality of plane steel plate chains.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310625030.7A CN103642994A (en) | 2013-11-29 | 2013-11-29 | Multifunctional planar quench machine tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310625030.7A CN103642994A (en) | 2013-11-29 | 2013-11-29 | Multifunctional planar quench machine tool |
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| CN103642994A true CN103642994A (en) | 2014-03-19 |
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| CN201310625030.7A Pending CN103642994A (en) | 2013-11-29 | 2013-11-29 | Multifunctional planar quench machine tool |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104121739A (en) * | 2014-07-31 | 2014-10-29 | 长兴攀江冶金材料有限公司 | Metallurgy cooling mechanism |
| CN104531961A (en) * | 2014-11-28 | 2015-04-22 | 德清透平机械制造有限公司 | High frequency quenching machine feeding cooling apparatus |
| CN106371389A (en) * | 2016-08-30 | 2017-02-01 | 中国振华（集团）新云电子元器件有限责任公司 | Control system for processing sink inlet water through chip-type solid tantalum electrolytic capacitor lead end |
| CN112695181A (en) * | 2020-12-24 | 2021-04-23 | 杨阿烂 | Quick cooling quenching device for chain production |
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| CN2628210Y (en) * | 2003-06-13 | 2004-07-28 | 北京阿奇夏米尔工业电子有限公司 | Clamping structure for wire cutting machine tool |
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| CN201729848U (en) * | 2010-01-18 | 2011-02-02 | 陆银河 | Full-automatic high-frequency rapid quenching and annealing machine |
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| CN103182692A (en) * | 2013-03-01 | 2013-07-03 | 西北工业大学 | Clamp capable of achieving quick regulation through four freedom degrees |
| CN203639499U (en) * | 2013-11-29 | 2014-06-11 | 安徽绩溪徽山链传动有限公司 | Multifunctional plane quenching machine tool |
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2013
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Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH03274221A (en) * | 1990-03-23 | 1991-12-05 | Fuji Denshi Kogyo Kk | Method and apparatus for high-frequency shifting quenching and tempering |
| CN2628210Y (en) * | 2003-06-13 | 2004-07-28 | 北京阿奇夏米尔工业电子有限公司 | Clamping structure for wire cutting machine tool |
| CN201245688Y (en) * | 2008-07-01 | 2009-05-27 | 赵明山 | Automatic high-frequency quenching machine |
| CN201293695Y (en) * | 2008-10-17 | 2009-08-19 | 贵州贵航汽车零部件股份有限公司 | Multifunctional withdraw force test clamper |
| CN201729848U (en) * | 2010-01-18 | 2011-02-02 | 陆银河 | Full-automatic high-frequency rapid quenching and annealing machine |
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| CN102925639A (en) * | 2012-11-07 | 2013-02-13 | 广州市新滘热处理厂 | Horizontal high-frequency quenching machine |
| CN103182692A (en) * | 2013-03-01 | 2013-07-03 | 西北工业大学 | Clamp capable of achieving quick regulation through four freedom degrees |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104121739A (en) * | 2014-07-31 | 2014-10-29 | 长兴攀江冶金材料有限公司 | Metallurgy cooling mechanism |
| CN104121739B (en) * | 2014-07-31 | 2016-03-30 | 长兴攀江冶金材料有限公司 | A kind of metallurgical cooling body |
| CN104531961A (en) * | 2014-11-28 | 2015-04-22 | 德清透平机械制造有限公司 | High frequency quenching machine feeding cooling apparatus |
| CN106371389A (en) * | 2016-08-30 | 2017-02-01 | 中国振华（集团）新云电子元器件有限责任公司 | Control system for processing sink inlet water through chip-type solid tantalum electrolytic capacitor lead end |
| CN112695181A (en) * | 2020-12-24 | 2021-04-23 | 杨阿烂 | Quick cooling quenching device for chain production |
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Application publication date: 20140319 |