CN103642597A - Method for preparing epoxy caster oil in electrochemical oxidation way - Google Patents

Method for preparing epoxy caster oil in electrochemical oxidation way Download PDF

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Publication number
CN103642597A
CN103642597A CN201310640337.4A CN201310640337A CN103642597A CN 103642597 A CN103642597 A CN 103642597A CN 201310640337 A CN201310640337 A CN 201310640337A CN 103642597 A CN103642597 A CN 103642597A
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epoxy
castor oil
reaction
viscotrol
electrochemical oxidation
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CN103642597B (en
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李万捷
田美凤
杜海燕
赵治军
梁镇海
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Beijing Zhongke Antu Transportation Technology Co ltd
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Taiyuan University of Technology
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Abstract

The invention relates to a method for preparing epoxy caster oil in an electrochemical oxidation way. The method comprises the steps of adding caster oil and little hydrochloric acid aqueous solution into an electrolytic cell, introducing air and adding methanoic acid on a cathode, and epoxidating the unsaturated fatty acid in the caster oil by utilizing the H2O2 generated in the reduction reaction; epoxidating the unsaturated fatty acid on an anode by utilizing strong oxidants such as OH<-1>, O3 and O in the solution so as to obtain the oily epoxy caster oil. By adopting the method, the epoxidation rate is 80 to 93 percent; moreover, the equipment is simple, the energy consumption is low, the pollution is little, and the method is applicable to the industrial fields such as plastics, paint, rubber and the like.

Description

A kind of electrochemical oxidation is prepared the method for epoxy castor oil
Technical field
The present invention relates to a kind of preparation method of epoxy castor oil, concrete is a kind of method that is epoxy castor oil by Viscotrol C electrolytic oxidation by electrochemical oxidation.
Background technology
The source of unsaturated fatty acids is mainly vegetables oil, belongs to renewable resources.In recent years, the chemical utilization of reproducible unsaturated fatty acid derivative and vegetables oil has been subject to paying close attention to widely.The approach that utilizes of unsaturated fatty acids has esterification, transesterify, hydrogenation, epoxidation, isomerization, cracking etc.Wherein, epoxidized fatty acid is to be a kind ofly widely used in heat-resisting, low temperature resistant, medical packaging material as softening agent and stablizer, has good heat, light stabilization.As the additive as polyvinyl chloride, to have consistency good, and volatility is little, and transport property is little, nontoxic, almost can be for all polrvinyl chloride products.Viscotrol C is a kind of natural phant polyvalent alcohol that can be used for polyurethane production, it contains i.e. (9-thiazolinyl-1 of more unsaturated fatty acids ricinolic acid in forming, 2-hydroxy octadecadienoic acid), can generate epoxy castor oil through oxidizing reaction, epoxy castor oil has extensive use at industrial circles such as plastics, coating, rubber, the feature such as thermostability, weathering resistance that can give product fine, gets more and more people's extensive concerning.Therefore, the epoxy castor oil of R and D efficient green and epoxidation technology, to reproducible vegetables oil deep processing, walk sustainable development path, has significant economy and realistic meaning.
Sun Shangde (grain and grease, 2010,11:10~13) etc. makees catalyzer with Tai-Ace S 150, catalyzes and synthesizes epoxy Semen Maydis oil.And pass through optimization of orthogonal test reaction parameter: reaction times, temperature of reaction, formic acid consumption, hydrogen peroxide consumption and catalyzer (Tai-Ace S 150) are measured, draw optimization reaction conditions: Semen Maydis oil 30g, reaction times 9h, 50 ℃ of temperature of reaction, formic acid consumption 7mL, hydrogen peroxide consumption 35mL, addition of aluminum sulfate is 5% (in Semen Maydis oil quality).Under these processing condition, obtaining epoxidation Semen Maydis oil oxirane value is 6.3%, and transformation efficiency is 92.7%.
Goud (industrial engineering chemistry research, 2007,46:3078~3085) etc. use acidic ion exchange resin (Amberlite IR-120) is made catalyzer, by acetic acid and hydrogen peroxide original position, generates Peracetic Acid epoxidation Viscotrol C, and epoxidation productive rate has reached 90%.
Gong Jing (application chemical industry, 2011,10:1 768~1770) etc. prepares epoxy rubber seed oil with phosphoric acid does catalyst under condition of no solvent, adopts uniform design research formic acid consumption, reaction times and the impact of hydrogen peroxide consumption on oxirane value.Result shows, optimal conditions is: rubber seed oil 100g, and formic acid 12.80g, the hydrogen peroxide 50.53g that massfraction is 30%, reaction times 6h, 50~55 ℃ of temperature of reaction, product oxirane value reaches 11.68%.Rubber seed oil product color prepared by the method is shallow, steady quality.
Zhang Xueying (electrochemistry, 2000,6:324~328) etc. sets up a kind of new cathodic indirect electro-oxidation system, with VO (acac) 2oOH/ VO (acac) 2for redox medium, by catalytic cathode by O 2the H that electroreduction produces 2o 2some olefin(e) acid is carried out to indirect epoxidation as maleic acid, FUMARIC ACID TECH GRADE and butenoic acid etc.Studied the impact of the factors such as pH value, temperature, current density on reaction.Result shows, the optimum reaction condition of the indirect epoxidation reaction of negative electrode of maleic acid is: current density 1mA/cm 2; Temperature 50 C; PH 7; VO (acac) 2concentration >0.5mmol/L; By electric weight 2F/mol.
Cui Baoqiu (fine chemistry industry, 2000,10:46~48) etc.: adopt tungstate/pertungstate medium in cathodic indirect electro-oxidation, to synthesize amount of substance that suitable epoxy succinic acid obtained 70 ℃ of optimum process condition temperature of reaction, concentration of sodium tungstate 20mmol/L, reaction times 90min, pH5, material than l.0 by MALEIC ANHYDRIDE: 0.9, through liquid chromatographic detection, epoxy rate reaches 90%.
There is certain deficiency and defect in the prior art that vegetables oil is prepared epoxide, it is higher to equipment requirements, and energy consumption is larger, and cost is high, and by product is many, and environmental pollution is larger, and the productive rate of epoxide is not high.
Summary of the invention
For above-mentioned prior art, the invention provides a kind of method that electrochemical oxidation is prepared epoxy castor oil, described in it, preparation method's step is as follows:
By Viscotrol C 40g, 3~6ml 0.1mol/L hydrochloric acid drips in electrolyzer; At negative electrode, with 2~5cm 3the oxygen-supply speed of/s passes into air continuously, adds 2~5g formic acid, the H that its reduction produces 2o 2in pH value, be 4.5~6.5, temperature is that 20~40 ℃, reaction times are that 3~5h, current density are 0.2~0.5A/cm 2under condition, the unsaturated fatty acids in Viscotrol C is carried out to epoxidation; At anode, the OH in solution -, O 3, O strong oxidizer carries out epoxidation to Viscotrol C under above-mentioned influence factor, and reaction finishes rear separated with separating funnel, obtains oily matter epoxy castor oil.
In aforesaid method, described anode is a kind of in Pt, Pd, Ni and titanium base lead dioxide electrode; Described negative electrode is a kind of in graphite, stainless steel, Pt, Pd, Ni and titanium base lead dioxide electrode.
The method of Viscotrol C electrochemistry cyclization blown castor oil for the present invention, compared with prior art has advantages of as follows: (1) reaction is carried out in electrolyzer, and equipment is simple; (2) required H in reaction process 2o 2be to pass into air to utilize electrochemistry to generate, reduced cost; (3) technical process is simple, and investment of production is little; (4) in reaction system, formic acid can recirculation be used as redox medium, and environment is not polluted, and is a kind of eco-friendly reduction and oxidation synthetic technology; (5) reaction is easily controlled, by controlling voltage, just can control at any time reaction beginning, interrupt and stop.(6) reaction has product to generate at negative electrode and anode, has improved the productive rate of epoxy castor oil.
The present invention carries out epoxy flow measurement by GB/T 1677-2008, and the epoxy amount of the epoxy castor oil of acquisition is 0.14mol/100g~0.17mol/100g, and epoxy rate is 80~93%.
accompanying drawing explanation
Fig. 1 is the schematic diagram that in electrolyzer, electrochemical oxidation is prepared epoxy castor oil method.
Embodiment
Implement a kind of electrochemical oxidation provided by the present invention and prepare the method for epoxy castor oil, it is as follows that it implements preparation method:
First by Viscotrol C 40g, 3~6ml 0.1mol/L aqueous hydrochloric acid adds in electrolyzer, at negative electrode, with 2~5cm 3the oxygen-supply speed of/s passes into air continuously, and adds 2~5g formic acid, stirs, air bubbler is put into cathode compartment, connect power supply, electrolyzer is connected with DC stable power supply, ensure that energising is normal, in electrolyzer, it is as follows to there is epoxidised reaction equation in negative electrode:
Figure 557271DEST_PATH_IMAGE001
The H that above-mentioned reduction produces 2o 2in pH value, be 4.5~6.5, temperature is that 20~40 ℃, current density are 0.2~0.5A/cm 2condition under the unsaturated fatty acids in Viscotrol C is carried out to epoxidation;
At anode, the OH in solution -, O 3, O strong oxidizer under above-mentioned influence factor to unsaturated fatty acids ring
Oxidation, in electrolyzer, it is as follows to there is epoxidised reaction equation in anode:
Figure 952481DEST_PATH_IMAGE002
After reaction 3~5h, generate oily matter epoxy castor oil, the oxirane value of gained epoxy castor oil is 0.14mol/100g~0.17mol/100g, and epoxy rate is 80~93%.
Wherein, the anode adopting is a kind of in Pt, Pd, Ni and titanium base lead dioxide electrode; The negative electrode adopting is a kind of in graphite, stainless steel, Pt, Pd, Ni and titanium base lead dioxide electrode.
The concrete a kind of electrochemical oxidation implemented of the present invention is prepared the method for epoxy castor oil, by GB/T 1677-2008, carries out epoxy flow measurement, and the epoxy amount of the epoxy castor oil of acquisition is 0.14mol/100g~0.17mol/100g, and epoxy rate is 80~93%.
Specific embodiment is as follows.
Embodiment 1
40g Viscotrol C and 3ml 0.1mol/L aqueous hydrochloric acid are added in electrolyzer, in cathode compartment, add 2g formic acid to stir.Anode Pt electrode, negative electrode stainless steel electrode.Air bubbler is put into cathode compartment, connect power source, with 2cm 3the logical oxygen of speed of/s.Electrolyzer is connected with DC stable power supply, ensures that energising is normal, adjusting current density is 0.2A/cm 2.It is 20 ℃ that temperature of reaction is set, and pH value is 6.5, after reaction 3h, cathode compartment liquid is poured in beaker, and static layering, uses separating funnel separatory, obtains oily matter epoxy castor oil.The epoxy amount 0.145mol/100g of epoxy castor oil, epoxy rate is 80.3%.
Embodiment 2
40g Viscotrol C and 6ml 0.1mol/L aqueous hydrochloric acid are added in electrolyzer, in cathode compartment, add 5g formic acid to stir.Titanium base lead dioxide electrode for anode, negative electrode Graphite Electrodes.Air bubbler is put into cathode compartment, connect power source, with 5cm 3the logical oxygen of speed of/s.Electrolyzer is connected with DC stable power supply, ensures that energising is normal, adjusting current density is 0.5A/cm 2.It is 40 ℃ that temperature of reaction is set, and pH value is 4.5, after reaction 5h, cathode compartment liquid is poured in beaker, and static layering, uses separating funnel separatory, obtains oily matter epoxy castor oil.The epoxy amount 0.168mol/100g of epoxy castor oil, epoxy rate is 93.3%.
Embodiment 3
40g Viscotrol C and 4ml 0.1mol/L aqueous hydrochloric acid are added in electrolyzer, in cathode compartment, add 4g formic acid to stir.Anode Pd electrode, negative electrode Ni electrode.Air bubbler is put into cathode compartment, connect power source, with 3cm 3the logical oxygen of speed of/s.Electrolyzer is connected with DC stable power supply, ensures that energising is normal, adjusting current density is 0.4A/cm 2.It is 30 ℃ that temperature of reaction is set, and pH value is 6.0, after reaction 4h, cathode compartment liquid is poured in beaker, and static layering, uses separating funnel separatory, obtains oily matter epoxy castor oil.The epoxy amount 0.156mol/100g of epoxy castor oil, epoxy rate is 86.5%.
Embodiment 4
40g Viscotrol C and 6ml 0.1mol/L aqueous hydrochloric acid are added in electrolyzer, in cathode compartment, add 5g formic acid to stir.Titanium base lead dioxide electrode for anode, negative electrode stainless steel electrode.Air bubbler is put into cathode compartment, connect power source, with 4cm 3the logical oxygen of speed of/s.Electrolyzer is connected with DC stable power supply, ensures that energising is normal, adjusting current density is 0.5A/cm 2.It is 35 ℃ that temperature of reaction is set, and pH value is 4.5, after reaction 4h, cathode compartment liquid is poured in beaker, and static layering, uses separating funnel separatory, obtains oily matter epoxy castor oil.The epoxy amount 0.16mol/100g of epoxy castor oil, epoxy rate is 89%.
Embodiment 5
40g Viscotrol C and 5ml 0.1mol/L aqueous hydrochloric acid are added in electrolyzer, in cathode compartment, add 4g formic acid to stir.Anode Ni electrode, negative electrode Pd electrode.Air bubbler is put into cathode compartment, connect power source, with 3cm 3the logical oxygen of speed of/s.Electrolyzer is connected with DC stable power supply, ensures that energising is normal, adjusting current density is 0.2A/cm 2.It is 20 ℃ that temperature of reaction is set, and pH value is 5.0, after reaction 3h, cathode compartment liquid is poured in beaker, and static layering, uses separating funnel separatory, obtains oily matter epoxy castor oil.The epoxy amount 0.153mol/100g of epoxy castor oil, epoxide productive rate is 85%.
Embodiment 6
40g Viscotrol C and 4ml 0.1mol/L aqueous hydrochloric acid are added in electrolyzer, in cathode compartment, add 3g formic acid to stir.Anode Pt electrode, titanium base lead dioxide electrode for negative electrode.Air bubbler is put into cathode compartment, connect power source, with 4cm 3the logical oxygen of speed of/s.Electrolyzer is connected with DC stable power supply, ensures that energising is normal, regulating current density is 0.2 A/cm 2.It is 40 ℃ that temperature of reaction is set, and pH value is 6.5, reacts after 5 hours, and cathode compartment liquid is poured in beaker, and static layering, uses separating funnel separatory, obtains oily matter epoxy castor oil.The epoxy amount 0.16mol/100g of epoxy castor oil, epoxide productive rate is 89%.
Embodiment 7
40g Viscotrol C and 3ml 0.1mol/L aqueous hydrochloric acid are added in electrolyzer, in cathode compartment, add 5g formic acid to stir.Titanium base lead dioxide electrode for anode, negative electrode Pd electrode.Air bubbler is put into cathode compartment, connect power source, with 3cm 3the logical oxygen of speed of/s.Electrolyzer is connected with DC stable power supply, ensures that energising is normal, adjusting current density is 0.4A/cm 2.It is 25 ℃ that temperature of reaction is set, and pH value is 6.0, after reaction 4h, cathode compartment liquid is poured in beaker, and static layering, uses separating funnel separatory, obtains oily matter epoxy castor oil.The epoxy amount 0.15mol/100g of epoxy castor oil, epoxide productive rate is 84%.
Embodiment 8
40g Viscotrol C and 5ml 0.1mol/L aqueous hydrochloric acid are added in electrolyzer, in cathode compartment, add 4g formic acid to stir.Anode Pt electrode, negative electrode Graphite Electrodes.Air bubbler is put into cathode compartment, connect power source, with 5cm 3the logical oxygen of speed of/s.Electrolyzer is connected with DC stable power supply, ensures that energising is normal, adjusting current density is 0.2A/cm 2.It is 30 ℃ that temperature of reaction is set, and pH value is 5.0, after reaction 5h, cathode compartment liquid is poured in beaker, and static layering, uses separating funnel separatory, obtains oily matter epoxy castor oil.The epoxy amount 0.157mol/100g of epoxy castor oil, epoxide productive rate is 87%.
Embodiment 9
40g Viscotrol C and 5ml 0.1mol/L aqueous hydrochloric acid are added in electrolyzer, in cathode compartment, add 5g formic acid to stir.Anode Pt electrode, negative electrode Ni electrode.Air bubbler is put into cathode compartment, connect power source, with 4cm 3the logical oxygen of speed of/s.Electrolyzer is connected with DC stable power supply, ensures that energising is normal, adjusting current density is 0.3A/cm 2.It is 30 ℃ that temperature of reaction is set, and pH value is 5.5, after reaction 4h, cathode compartment liquid is poured in beaker, and static layering, uses separating funnel separatory, obtains oily matter epoxy castor oil.The epoxy amount 0.155mol/100g of epoxy castor oil, epoxide productive rate is 86%.
Embodiment 10
40g Viscotrol C and 5ml 0.1mol/L aqueous hydrochloric acid are added in electrolyzer, in cathode compartment, add 5g formic acid to stir.Anode Ni electrode, titanium base lead dioxide electrode for negative electrode.Air bubbler is put into cathode compartment, connect power source, with 5cm 3the logical oxygen of speed of/s.Electrolyzer is connected with DC stable power supply, ensures that energising is normal, adjusting current density is 0.5A/cm 2.It is 40 ℃ that temperature of reaction is set, and pH value is 5, reacts after 5 hours, and cathode compartment liquid is poured in beaker, and static layering, uses separating funnel separatory, obtains oily matter epoxy castor oil.The epoxy amount 0.167mol/100g of epoxy castor oil, epoxide productive rate is 92.5%.

Claims (3)

1. electrochemical oxidation is prepared a method for epoxy castor oil, it is characterized in that: described method is by Viscotrol C 40g, and 3~6ml 0.1mol/L hydrochloric acid drips in electrolyzer; At negative electrode, with 2~5cm 3the oxygen-supply speed of/s passes into air continuously, adds 2~5g formic acid, the H that its reduction produces 2o 2in pH value, be 4.5~6.5, temperature is that 20~40 ℃, reaction times are that 3~5h, current density are 0.2~0.5A/cm 2under condition, the unsaturated fatty acids in Viscotrol C is carried out to epoxidation; At anode, the OH in solution -, O 3, O strong oxidizer carries out epoxidation to Viscotrol C under above-mentioned influence factor, and reaction finishes rear separated with separating funnel, obtains oily matter epoxy castor oil.
2. a kind of electrochemical oxidation as claimed in claim 1 is prepared the method for epoxy castor oil, it is characterized in that: described anode is a kind of in Pt, Pd, Ni and titanium base lead dioxide electrode.
3. a kind of electrochemical oxidation as claimed in claim 1 is prepared the method for epoxy castor oil, it is characterized in that: described negative electrode is a kind of in graphite, stainless steel, Pt, Pd, Ni and titanium base lead dioxide electrode.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106590515A (en) * 2016-12-15 2017-04-26 温州乐发教育科技有限公司 Water-soluble polyurethane adhesive and preparation method thereof
CN110790898A (en) * 2019-08-31 2020-02-14 王世茸 Modified epoxy resin and preparation method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106590515A (en) * 2016-12-15 2017-04-26 温州乐发教育科技有限公司 Water-soluble polyurethane adhesive and preparation method thereof
CN110790898A (en) * 2019-08-31 2020-02-14 王世茸 Modified epoxy resin and preparation method thereof
CN110790898B (en) * 2019-08-31 2022-03-15 忠信世纪电子材料(始兴)有限公司 Modified epoxy resin and preparation method thereof

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