CN103641992A - Water-absorption flame-retardant sponge and production method - Google Patents

Water-absorption flame-retardant sponge and production method Download PDF

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Publication number
CN103641992A
CN103641992A CN201310566765.7A CN201310566765A CN103641992A CN 103641992 A CN103641992 A CN 103641992A CN 201310566765 A CN201310566765 A CN 201310566765A CN 103641992 A CN103641992 A CN 103641992A
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parts
weight part
water
sponge
flame
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CN201310566765.7A
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CN103641992B (en
Inventor
敬元祥
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Foshan Shunde Duobao sponge Co., Ltd
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ANHUI JINMA SPONGE Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7614Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/667Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6674Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
    • C08G18/6677Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203 having at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K3/2279Oxides; Hydroxides of metals of antimony
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2110/00Foam properties
    • C08G2110/0083Foam properties prepared using water as the sole blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The invention discloses a water-absorption flame-retardant sponge and a production method, which is characterized in that the sponge comprises the following raw materials by weight: 95-110 parts of propylene glycol block polyether, 48-55 parts of toluene diisocynate, 8-10 parts of polyacrylamide, 5-6 parts of antimonous oxide, 0.5-0.75 parts of triethylamine, 3-4 parts of dichloroethane, 3.5-5.5 parts of zinc oxide, 4.0-5.0 parts of glycerol, 0.5-0.7 parts of antioxidant 168, 0.3-0.8 parts of dibutyl tin diacetate, 0.3-0.5 parts of sodium laurylsulfate, 4-5 parts of modifier and 6.5-9.5 parts of water. The sponge has excellent flame retardant performance, water absorption performance, mould resistance and air purification, nano calcium carbonate in the raw materials has a three-dimensional structure, and has good dispersibility, can enhance the hardness of the sponge, and antimonous oxide has good flame retardant effect.

Description

A kind of water suction flame-retardant sponge and preparation method thereof
Technical field
The present invention relates to the preparation method of a kind of sponge, be specifically related to a kind of water suction flame-retardant sponge and preparation method thereof.
Background technology
Sponge product is universal gradually in people's life, wherein there are the household objects such as seat that sponge makes, sofa, mattress, polyether glycol is the main raw material of producing polyurethane sponge, existing polyurethane sponge is produced the general polyether glycol adopting and is conventionally adopted petroleum-type polyether glycol, yet the stabilized polyurethane that petroleum-type polyether glycol is made is high, under state of nature, be difficult to decompose; Make it not have degradability, be unfavorable for environment protection and Sustainable development, along with the expansion of the Application Areas of sponge product, a large amount of sponge of market demand is supplied with, and because existing sponge exists a lot of performance deficiencies, uses sponge just to have potential safety hazard.
Summary of the invention
The object of the present invention is to provide a kind of water suction flame-retardant sponge and preparation method thereof.
The present invention adopts following technical scheme to achieve these goals:
A water suction flame-retardant sponge, is characterized in that the weight part of its constitutive material is: propylene glycol block polyether 95-110, tolylene diisocyanate 48-55, polyacrylamide 8-10, antimonous oxide 5-6, triethylamine 0.5-0.75, ethylene dichloride 3-4, zinc oxide 3.5-5.5, glycerol 4.0-5.0, irgasfos 168 0. 5-0.7, dibutyltin diacetate 0.3-0.8, sodium laurylsulfate 0.3-0.5, properties-correcting agent 4-5 and water 6.5-9.5.
The preparation method of described properties-correcting agent is: 25-30 weight parts water is added to reaction vessel, be heated to 80-90 ℃; Getting carboxymethyl cellulose 2-3 weight part is added to the water, stirring and dissolving, then add 0.1-0.15 weight part nano-carbon powder, 1.2-1.3 weight part morpholine, 1-1.2 weight part Soxylat A 25-7,1-2 parts by weight of acrylic acid, stir, be cooled to 20-30 ℃, the Sodium Persulfate that adds 0.2-0.3 weight part, stirs, reaction 30-45 minute, then, add again 1-2 weight part catechol, 0.1-0.2 weight part Kathon, continue stirring reaction 45-60 minute, obtain.
2, a kind of preparation method of water suction flame-retardant sponge as claimed in claim 1, it is characterized in that first the propylene glycol block polyether of above-mentioned formula ratio, tolylene diisocyanate, glycerol, irgasfos 168, properties-correcting agent being dropped in mixing tank and being mixed, stir, and be heated to 30-45 ℃, again other remaining component of above-mentioned formula ratio is dropped in mixing tank and mixed, high-speed stirring 40-90 pours mould into and foams and solidify after second after, obtain the flame-retardant sponge that absorbs water.
Properties-correcting agent of the present invention can increase corrosion-resistant, go mouldy raw bacterium performance and flexibility and the rebound resilience of sponge.
Beneficial effect of the present invention:
The feature that the present invention has outstanding fire-retardant, water suction, mildew-resistant and purifies air, the nano-calcium carbonate in raw material has stereoeffect, has good dispersiveness again, strengthens its hardness; Antimonous oxide has good fire retardation.
Embodiment
Embodiment 1: water suction flame-retardant sponge, the weight part of its constitutive material (kg) is: propylene glycol block polyether 95, tolylene diisocyanate 55, polyacrylamide 8, antimonous oxide 5, triethylamine 0.5, ethylene dichloride 4, zinc oxide 5.5, glycerol 4.0, irgasfos 168 0. 5, dibutyltin diacetate 0.8, sodium laurylsulfate 0.3, properties-correcting agent 5 and water 9.5.
The preparation method of described properties-correcting agent is: 25 weight parts waters are added to reaction vessel, be heated to 80-90 ℃; Getting carboxymethyl cellulose 2 weight parts is added to the water, stirring and dissolving, then add 0.1 weight part nano-carbon powder, 1.2 weight part morpholines, 1 weight part Soxylat A 25-7,1 parts by weight of acrylic acid, stir, be cooled to 20-30 ℃, the Sodium Persulfate that adds 0.3 weight part, stirs, reaction 30-45 minute, then, add again 1 weight part catechol, 0.2 weight part Kathon, continue stirring reaction 45-60 minute, obtain.
The preparation method of described water suction flame-retardant sponge, it is characterized in that first the propylene glycol block polyether of above-mentioned formula ratio, tolylene diisocyanate, glycerol, irgasfos 168, properties-correcting agent being dropped in mixing tank and being mixed, stir, and be heated to 30-45 ℃, again other remaining component of above-mentioned formula ratio is dropped in mixing tank and mixed, high-speed stirring 40-90 pours mould into and foams and solidify after second after, obtain the flame-retardant sponge that absorbs water.
The sponge performance data making by above-described embodiment 1 is as follows: hardness 50Kpa, resilience 40%.

Claims (2)

1. a water suction flame-retardant sponge, is characterized in that the weight part of its constitutive material is: propylene glycol block polyether 95-110, tolylene diisocyanate 48-55, polyacrylamide 8-10, antimonous oxide 5-6, triethylamine 0.5-0.75, ethylene dichloride 3-4, zinc oxide 3.5-5.5, glycerol 4.0-5.0, irgasfos 168 0. 5-0.7, dibutyltin diacetate 0.3-0.8, sodium laurylsulfate 0.3-0.5, properties-correcting agent 4-5 and water 6.5-9.5;
The preparation method of described properties-correcting agent is: 25-30 weight parts water is added to reaction vessel, be heated to 80-90 ℃; Getting carboxymethyl cellulose 2-3 weight part is added to the water, stirring and dissolving, then add 0.1-0.15 weight part nano-carbon powder, 1.2-1.3 weight part morpholine, 1-1.2 weight part Soxylat A 25-7,1-2 parts by weight of acrylic acid, stir, be cooled to 20-30 ℃, the Sodium Persulfate that adds 0.2-0.3 weight part, stirs, reaction 30-45 minute, then, add again 1-2 weight part catechol, 0.1-0.2 weight part Kathon, continue stirring reaction 45-60 minute, obtain.
2. the preparation method of a water suction flame-retardant sponge as claimed in claim 1, it is characterized in that first the propylene glycol block polyether of above-mentioned formula ratio, tolylene diisocyanate, glycerol, irgasfos 168, properties-correcting agent being dropped in mixing tank and being mixed, stir, and be heated to 30-45 ℃, again other remaining component of above-mentioned formula ratio is dropped in mixing tank and mixed, high-speed stirring 40-90 pours mould into and foams and solidify after second after, obtain the flame-retardant sponge that absorbs water.
CN201310566765.7A 2013-11-13 2013-11-13 A kind of water suction flame-retardant sponge and preparation method thereof Active CN103641992B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108715679A (en) * 2018-05-22 2018-10-30 广汉市新鸿海绵有限公司 A kind of PU sponges of good permeability and preparation method thereof
CN113105601A (en) * 2021-04-10 2021-07-13 西南石油大学 Emulsion separation material of ionic polyacrylamide composite polyurethane foam and preparation method thereof
CN113150531A (en) * 2021-05-10 2021-07-23 上海捷儿金科技股份有限公司 Water-locking sponge and preparation method and application thereof
CN114525029A (en) * 2021-12-03 2022-05-24 南通丰盛纺织品有限公司 Halogen-free flame-retardant sponge and preparation method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102336885A (en) * 2011-07-02 2012-02-01 胡志刚 Polyurethane sponge with excellent environmental tolerance

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102336885A (en) * 2011-07-02 2012-02-01 胡志刚 Polyurethane sponge with excellent environmental tolerance

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108715679A (en) * 2018-05-22 2018-10-30 广汉市新鸿海绵有限公司 A kind of PU sponges of good permeability and preparation method thereof
CN113105601A (en) * 2021-04-10 2021-07-13 西南石油大学 Emulsion separation material of ionic polyacrylamide composite polyurethane foam and preparation method thereof
CN113150531A (en) * 2021-05-10 2021-07-23 上海捷儿金科技股份有限公司 Water-locking sponge and preparation method and application thereof
CN114525029A (en) * 2021-12-03 2022-05-24 南通丰盛纺织品有限公司 Halogen-free flame-retardant sponge and preparation method thereof

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Effective date of registration: 20170516

Address after: 226200, four villages, Xinzhuang Town, Qidong, Jiangsu, Nantong

Patentee after: Qidong Qixiu Vegetable & Fruit professional cooperatives

Address before: Day 238100 Anhui city of Ma'anshan Province Gu Lu, Hanshan County Economic Development Zone No. 18

Patentee before: ANHUI JINMA SPONGE CO., LTD.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20191029

Address after: 314100 No.78 Huicheng Road, Huimin street, Jiashan County, Jiaxing City, Zhejiang Province

Patentee after: Jiashan Haihong electronic component factory

Address before: 226200, four villages, Xinzhuang Town, Qidong, Jiangsu, Nantong

Patentee before: Qidong Qixiu Vegetable & Fruit professional cooperatives

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20191114

Address after: 528318 Xiantang Industrial Zone, Longjiang Town, Shunde District, Foshan City, Guangdong Province

Patentee after: Foshan Shunde Duobao sponge Co., Ltd

Address before: 314100 No.78 Huicheng Road, Huimin street, Jiashan County, Jiaxing City, Zhejiang Province

Patentee before: Jiashan Haihong electronic component factory