CN103641041B - A kind of brill for gantry channel-steel inside and outside fork truck attacks built-up jig and its processing method - Google Patents
A kind of brill for gantry channel-steel inside and outside fork truck attacks built-up jig and its processing method Download PDFInfo
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Abstract
Built-up jig and its processing method are attacked the invention discloses a kind of brill for gantry channel-steel inside and outside fork truck, brill, which attacks built-up jig, includes T-shaped base and rollgang, rollgang is used to workpiece to be processed being automatically sent to region to be processed；X is installed to nc sliding table on T-shaped base, X is to the hold-down gear being provided with nc sliding table for being positioned to workpiece；Brill, which attacks built-up jig, also to be included and the vertically arranged support of T-shaped base, support is provided with slide rail, and slide rail is provided with Y-direction nc sliding table, and Y-direction nc sliding table is provided with drilling equipment up and down, and carry out the chasing bar up and down of above-below direction tapping, Y-direction nc sliding table mobile adjustment position on slide rail；Hold-down gear includes the upper-lower compacting oil cylinder that the lateral compressed oil cylinder of horizontal direction compression is carried out to workpiece and vertical direction compression is carried out to workpiece.This kind brill is attacked built-up jig and can realized to two workpieces to be processed will drill, tapping procedures become one, and production and processing efficiency is greatly improved.
Description
Technical field
Bored the present invention relates to one kind and attack built-up jig, group is attacked more particularly, to a kind of brill for gantry channel-steel inside and outside fork truck
Co-clip has and its processing method.
Background technology
Fork truck plays very important role in the logistics system of enterprise, is the main force in material conveyance equipment,
In particular with domestic economy fast development, the material handling of most enterprise has had been detached from original manual freight handling, takes
And instead of be mechanical handing based on fork truck.In recent years, domestic industry vehicle is increased with nearly 30% speed every year on average,
This wide market, has attracted global fork truck manufacturer.However, existing fork truck parts machining tool construction is single,
The part processing of simple, single process can only be provided, cause the production efficiency of fork truck parts extremely low, so as to influence fork truck to give birth to
The efficiency of production；Moreover, cause feeding, the uncertainty of clamping using manually feeding, clamping is realized to workpiece to be processed mostly,
The precision of clamping is reduced, so as to reduce the precision of fork truck parts machining.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of be used in fork truck for problems of the prior art
The brill of outer mast channel-section steel attacks built-up jig and its processing method, and the purpose is to realize the automatic of workpiece to be processed by rollgang
Feeding, automated exchanged cutter, meanwhile, processing drilling and tapping procedures, improve fork truck parts while realizing two and above workpiece
Production efficiency.
The technical scheme is that this kind attacks built-up jig for the brill of gantry channel-steel inside and outside fork truck includes T-shaped base,
And the import rollgang positioned at T-shaped base two ends and outlet rollgang；X is installed to numerical control on described T-shaped base
Slide unit, X is to the conveying raceway being provided with nc sliding table for workpiece to be processed to be automatically sent to region to be processed；X is to number
The hold-down gear for being positioned to workpiece is also equipped with control slide unit；Described brill, which attacks built-up jig, also to be included and T-shaped bottom
The vertically arranged column of seat, column is provided with slide rail, and slide rail is provided with Y-direction nc sliding table, and described Y-direction nc sliding table is provided with
Drilling equipment up and down for carrying out vertical direction drilling to workpiece, and for being carried out to workpiece above and below above-below direction tapping
Chasing bar, described Y-direction nc sliding table moves adjustment position on slide rail；Described hold-down gear includes entering water-filling to workpiece
Square to compression lateral compressed oil cylinder and to workpiece carry out vertical direction compression upper-lower compacting oil cylinder；Positioned at import conveying roller
The proximity switch that the front end in road is arrived provided with detection workpiece, being provided with positioned at the exit of import rollgang is used to detect that workpiece enters
Enter to bore the inductor for attacking combination machine；The compression oil inlet pipe of described lateral compressed oil cylinder is provided with pressure switch；CNC digital control systems
Workpiece is detected by proximity switch to arrive, CNC digital control systems start import rollgang and conveying raceway, workpiece are sent into defeated
Send in raceway, when workpiece attacks combination special plane import by boring, CNC digital control systems detect workpiece by inductor and arrived, and open
Channel-section steel is pushed into lateral register reference block and clamped by the dynamic lateral compressed oil cylinder in both sides inwards, CNC digital control systems detect pressure after
Control upper-lower compacting oil cylinder to position above and below workpiece after electrical equipment Continuity signal to clamp.
The flank hole device for carrying out flank hole to workpiece is additionally provided with described T-shaped base.
Described drilling equipment up and down is the drilling power head up and down that power is provided by hydraulic cylinder, described tapping up and down
Device is the tapper unit up and down that power is provided by hydraulic cylinder.
Described flank hole device is the flank hole unit head that power is provided by hydraulic cylinder.
Attacking the method that built-up jig is processed using the above-mentioned brill for gantry channel-steel inside and outside fork truck includes：
1）In two workpiece feeding conveying raceways to be processed, end face will be detected in place after signal, lateral compressed oil cylinder
Workpiece is pushed into positioner inwards and clamped, is detected after clamping sides signal, upper-lower compacting oil cylinder will be positioned above and below workpiece
Clamp；
2）X navigates to two workpiece and need to process the position in the holes of 2- Φ 14.5 in X to nc sliding table to quick under numerical control control,
Unit head retracts original position after external gantry channel-steel processing 2- Φ 14.5 hole, completion of processing；
3）The X controlled from CNC digital control systems to nc sliding table X under numerical control control it is quick navigate to above and below drilling power
Head need to process 2-M12*1.25 position in unit one, and drilling power head processes 2- in workpiece under hydraulic-driven up and down
Drilling power head retracts original position up and down after M12*1.25 bottom outlet Φ 10.7, completion of processing；
4）Drilling power head is fast-forward to second workpiece under the Y-direction numerical control control controlled by CNC digital control systems and needed up and down
2-M12*1.25 position is processed, drilling power head processes the bottom outlet Φ of 2-M12*1.25 in workpiece under hydraulic-driven up and down
10.7, drilling power head up and down after completion of processing（6）Retract original position；
5）Tapper unit is fast-forward to unit one under Y-direction numerical control control and needs to process 2-M12*1.25 position up and down
Put, tapper unit retracts original position up and down after completion of processing；
6）Tapper unit is fast-forward to second workpiece under Y-direction numerical control control and needs to process 2-M12*1.25 position up and down
Put, tapper unit retracts original position up and down after completion of processing；
7）After the completion of above-mentioned action, the control of CNC digital control systems clamps the lateral compressed oil cylinder and upper-lower compacting of two workpiece
Oil cylinder unclamps simultaneously, after workpiece unclamps, and CNC digital control systems start conveying raceway and outlet rollgang send the workpiece processed
Go out, X is separated to nc sliding table with workpiece, X retracts original position to nc sliding table；
8）Conveying raceway is opened, and workpiece advances；Workpiece crosses workbench, and locating piece side hydraulic cylinder unclamps.
This kind with said structure attacks built-up jig and its processing method for the brill of gantry channel-steel inside and outside fork truck to be had
Advantages below：
1. this kind attacks built-up jig for the brill of gantry channel-steel inside and outside fork truck and realizes workpiece to be processed by CNC digital control systems
Self-feeding, and workpiece to be processed is automatically positioned, automated exchanged cutter, improve the clamping precision of workpiece to be processed, enter
One step improves the machining accuracy of workpiece to be processed.
2. the brill that this kind is used for gantry channel-steel inside and outside fork truck is attacked built-up jig and can realized to two workpieces to be processed, even
According to actual needs more workpieces to be processed can be carried out to process simultaneously, realize and multiple fork car door beam channel-section steels are bored simultaneously
Hole and tapping, drilling, tapping procedures are become one, production and processing efficiency is greatly improved.
Brief description of the drawings
The invention will be further described below in conjunction with the accompanying drawings：
Fig. 1 is structural representation of the invention.
Fig. 2 is the top view of structure shown in Fig. 1.
Fig. 3 attacks the structural representation of built-up jig part to be bored in the present invention.
In fig. 1-3,1：Base；2：Support；3：Slide rail；4：Lateral compressed oil cylinder；5：Upper-lower compacting oil cylinder；6：Bore up and down
Hole unit head；7：Tapper unit up and down；8：Flank hole unit head；9：Workpiece；10：Rollgang；11：X is to nc sliding table；
12：Y-direction nc sliding table；13：Proximity switch；14：Inductor；15：Import rollgang；16：Export rollgang；17：CAC numbers
Control system.
Embodiment
Fig. 1 attacks the structural representation of built-up jig for the present invention for the brill of gantry channel-steel inside and outside fork truck, and Fig. 2 is Fig. 1 institutes
Show the top view of structure, Fig. 3 attacks the structural representation of built-up jig part to be bored in the present invention.Combined as structure shown in Fig. 1-3
Understand, this kind attacks built-up jig for the brill of gantry channel-steel inside and outside fork truck includes T-shaped base 1, and positioned at the T-shaped two ends of base 1
Import rollgang 15 and outlet rollgang 16；X is installed to nc sliding table 11 on T-shaped base 1, X is to nc sliding table 11
On conveying raceway 10 for workpiece 9 to be processed to be automatically sent to region to be processed is installed；X also pacifies on nc sliding table 11
Equipped with the hold-down gear for being positioned to workpiece 9；Described brill, which attacks built-up jig, also to be included and the T-shaped right angle setting of base 1
Column 2, column 2 is provided with slide rail 3, and slide rail 3 is provided with Y-direction nc sliding table 12, and described Y-direction nc sliding table 12 is provided with using
In the drilling equipment up and down that vertical direction drilling is carried out to workpiece 9, and for being carried out to workpiece 9 above and below above-below direction tapping
Chasing bar, described Y-direction nc sliding table 12 moves adjustment position on slide rail 3；Described hold-down gear includes entering workpiece 9
Lateral compressed oil cylinder 4 and the upper-lower compacting oil cylinder 5 to the progress vertical direction compression of workpiece 9 that row horizontal direction is compressed；Be located at into
The proximity switch 13 that the front end of mouth rollgang 15 is arrived provided with detection workpiece, the exit positioned at import rollgang 15 is provided with
For detecting that workpiece 9 attacks the inductor 14 of combination machine into brill；The compression oil inlet pipe of described lateral compressed oil cylinder 4 is provided with pressure
Relay；
CNC digital control systems 17 detect workpiece 9 by proximity switch 13 and arrived, and CNC digital control systems 17 start import conveying
Roller-way 15 and conveying raceway 10, workpiece 9 is sent into conveying raceway 10, when workpiece 9 attacks combination special plane import by boring, CNC
Digital control system 17 detects workpiece 9 by inductor 14 and arrived, and sets 5 seconds and is delayed, the time starts both sides after and laterally compresses oil
Channel-section steel is pushed into lateral register reference block and clamped by cylinder 4 inwards, and CNC digital control systems 17 are detected after pressure switch Continuity signal
Workpiece is positioned clamping by control upper-lower compacting oil cylinder 5 about 9.
The flank hole device for carrying out flank hole to workpiece 9 is additionally provided with T-shaped base 1, flank hole device is
The flank hole unit head 8 of power is provided by hydraulic cylinder.
Drilling equipment is drilling power head 6 up and down that power is provided by hydraulic cylinder up and down, and chasing bar is to pass through up and down
Hydraulic cylinder provides tapper unit 7 up and down of power.
Attacking the method that built-up jig is processed using the above-mentioned brill for gantry channel-steel inside and outside fork truck includes：
1）Two workpiece 9 to be processed are sent into conveying raceway 10, end face are detected in place after signal, it is lateral to compress oil
Workpiece 9 is pushed into positioner and clamped by cylinder 4 inwards, is detected after clamping sides signal, and upper-lower compacting oil cylinder 5 is by workpiece 9
Lower positioning is clamped；
2）X navigates to two workpiece 9 and need to process the position in the holes of 2- Φ 14.5 in X to nc sliding table 11 to quick under numerical control control
Put, external gantry channel-steel processing 2- Φ 14.5 hole, unit head retracts original position after completion of processing；
3）The X controlled from CNC digital control systems 17 drills up and down to nc sliding table 11 in X to quick navigate under numerical control control
Unit head 6 need to process 2-M12*1.25 position in unit one 9, and drilling power head 6 processes work under hydraulic-driven up and down
Drilling power head retracts original position up and down after 2-M12*1.25 bottom outlet Φ 10.7, completion of processing in part 9；
4）Drilling power head 6 is fast-forward to second workpiece under the Y-direction numerical control control controlled by CNC digital control systems 17 up and down
9 need to process 2-M12*1.25 position, and drilling power head 6 processes the bottom of 2-M12*1.25 in workpiece 9 under hydraulic-driven up and down
Drilling power head 6 retracts original position up and down after hole Φ 10.7, completion of processing；
5）Tapper unit 7 is fast-forward to unit one 9 under Y-direction numerical control control and needs to process 2-M12*1.25's up and down
Tapper unit 7 retracts original position up and down after position, completion of processing；
6）Tapper unit 7 is fast-forward to second workpiece 9 under Y-direction numerical control control and needs to process 2-M12*1.25's up and down
Tapper unit 7 retracts original position up and down after position, completion of processing；
7）After the completion of above-mentioned action, the control of CNC digital control systems 17 clamps the lateral compressed oil cylinder 4 and up and down of two workpiece 9
Compressed oil cylinder 5 unclamps simultaneously, after the release of workpiece 9, and CNC digital control systems 17, which will start conveying raceway 10 and outlet rollgang 16, to be added
The good workpiece 9 of work is sent out, and X is separated to nc sliding table 11 with workpiece 9, and X retracts original position to nc sliding table 11；
8）Conveying raceway 10 is opened, and workpiece 9 advances；Workpiece 9 crosses workbench, and locating piece side hydraulic cylinder unclamps.
This kind is attacked built-up jig and its processing method for the brill of gantry channel-steel inside and outside fork truck and realized by CNC digital control systems
The self-feeding of workpiece to be processed, and workpiece to be processed is automatically positioned, automated exchanged cutter, improve the dress of workpiece to be processed
Precision is pressed from both sides, the machining accuracy of workpiece to be processed is further increased.
Meanwhile, this kind is attacked built-up jig and its processing method for the brill of gantry channel-steel inside and outside fork truck and can realized to two
More workpieces to be processed are carried out processing simultaneously, realized to multiple fork trucks by workpiece to be processed, it might even be possible to according to actual needs
Door beam channel-section steel is drilled and tapping simultaneously, and drilling, tapping procedures are become one, production and processing efficiency is greatly improved.
Claims (2)
1. a kind of brill for gantry channel-steel inside and outside fork truck attacks built-up jig, it is characterised in that：Described brill attacks built-up jig bag
Include T-shaped base (1), and import rollgang (15) and outlet rollgang (16) positioned at T-shaped base (1) two ends；It is described
T-shaped base (1) on X is installed to nc sliding table (11), X is to being provided with nc sliding table (11) for by workpiece to be processed
(9) it is automatically sent to the conveying raceway (10) in region to be processed；X is to being also equipped with nc sliding table (11) being used to enter workpiece (9)
The hold-down gear of row positioning；Described brill, which attacks built-up jig, also to be included and T-shaped base (1) vertically arranged column (2), column
(2) slide rail (3) is provided with, slide rail (3) is provided with Y-direction nc sliding table (12), and described Y-direction nc sliding table (12), which is provided with, to be used for
The drilling equipment up and down of vertical direction drilling is carried out to workpiece (9), and for carrying out above-below direction tapping to workpiece (9)
Lower chasing bar, described Y-direction nc sliding table (12) moves adjustment position on slide rail (3)；Described hold-down gear include pair
Workpiece (9) carries out the lateral compressed oil cylinder (4) of horizontal direction compression and the upper-lower compacting of vertical direction compression is carried out to workpiece (9)
Oil cylinder (5)；The proximity switch (13) arrived positioned at the front end of import rollgang (15) provided with detection workpiece, positioned at import conveying
The exit of roller-way (15) is provided with the inductor (14) for being used for detecting that workpiece (9) attacks combination machine into brill；Described lateral compression
The compression oil inlet pipe of oil cylinder (4) is provided with pressure switch；CNC digital control systems (17) detect workpiece by proximity switch (13)
(9) arrive, CNC digital control systems (17) start import rollgang (15) and conveying raceway (10), workpiece (9) is sent into conveying rolling
In road (10), when workpiece (9) attacks combination special plane import by boring, CNC digital control systems (17) are detected by inductor (14)
Workpiece (9) arrives, and then starts the lateral compressed oil cylinder in both sides (4) and channel-section steel is pushed into lateral register reference block inwards and clamped, CNC
Digital control system (17), which is detected, controlled after pressure switch Continuity signal upper-lower compacting oil cylinder (5) by locating clip above and below workpiece (9)
Tightly, described drilling equipment up and down is the drilling power head up and down (6) that power is provided by hydraulic cylinder, the described dress of tapping up and down
Put is additionally provided with the tapper unit up and down (7) that power is provided by hydraulic cylinder, described T-shaped base (1) for workpiece
(9) the flank hole device of flank hole is carried out, described flank hole device is the lateral brill that power is provided by hydraulic cylinder
Hole unit head (8).
2. the method that built-up jig is processed is attacked using the brill for being used for gantry channel-steel inside and outside fork truck described in claim 1, its
It is characterised by：Described processing method includes,
1) end face will be detected in place after signal in two workpiece (9) feeding conveying raceways (10) to be processed, it is lateral to compress oil
Workpiece (9) is pushed into positioner and clamped by cylinder (4) inwards, is detected after clamping sides signal, and upper-lower compacting oil cylinder (5) is by work
Part (9) positions clamp up and down；
2) X navigates to two workpiece (9) and need to process the position in the holes of 2- Φ 14.5 in X to nc sliding table (11) to quick under numerical control control
Put, external gantry channel-steel processing 2- Φ 14.5 hole, unit head retracts original position after completion of processing；
3) X controlled from CNC digital control systems (17) drills up and down to nc sliding table (11) in X to quick navigate under numerical control control
Unit head (6) need to process 2-M12*1.25 position in unit one (9), and drilling power head (6) is under hydraulic-driven up and down
Process drilling power head above and below after the bottom outlet Φ 10.7 of 2-M12*1.25 in workpiece (9), completion of processing and retract original position；
4) drilling power head (6) is fast-forward to second workpiece under the Y-direction numerical control control controlled by CNC digital control systems (17) up and down
(9) 2-M12*1.25 position need to be processed, drilling power head (6) processes 2-M12* in workpiece (9) under hydraulic-driven up and down
Drilling power head (6) retracts original position up and down after 1.25 bottom outlet Φ 10.7, completion of processing；
5) tapper unit (7) is fast-forward to unit one (9) under Y-direction numerical control control and needs to process 2-M12*1.25's above and below
Tapper unit (7) retracts original position up and down after position, completion of processing；
6) tapper unit (7) is fast-forward to second workpiece (9) under Y-direction numerical control control and needs to process 2-M12*1.25's above and below
Tapper unit (7) retracts original position up and down after position, completion of processing；
7) after the completion of above-mentioned action, CNC digital control systems (17) control clamps the lateral compressed oil cylinders (4) of two workpiece (9) and upper
Lower compressed oil cylinder (5) is unclamped simultaneously, after workpiece (9) unclamps, and CNC digital control systems (17) start conveying raceway (10) and outlet conveying
Roller-way (16) sends out the workpiece processed (9), and X is separated to nc sliding table (11) with workpiece (9), and X is moved back to nc sliding table (11)
Go back to original position；
8) conveying raceway (10) is opened, and workpiece (9) advances；Workpiece (9) crosses workbench, and locating piece side hydraulic cylinder unclamps.
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|---|---|---|---|
| CN201310639931.1A CN103641041B (en) | 2013-11-28 | 2013-11-28 | A kind of brill for gantry channel-steel inside and outside fork truck attacks built-up jig and its processing method |
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| CN201310639931.1A CN103641041B (en) | 2013-11-28 | 2013-11-28 | A kind of brill for gantry channel-steel inside and outside fork truck attacks built-up jig and its processing method |
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| CN103641041A CN103641041A (en) | 2014-03-19 |
| CN103641041B true CN103641041B (en) | 2017-07-14 |
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| CN106112054B (en) * | 2016-08-24 | 2018-06-26 | 中冶辽宁德龙钢管有限公司 | A kind of steel pipe punching machine device and drilling method |
| CN106216731A (en) * | 2016-08-26 | 2016-12-14 | 芜湖明特威工程机械有限公司 | The drilling machine that a kind of sword plate is boring |
| CN106180797A (en) * | 2016-08-26 | 2016-12-07 | 芜湖明特威工程机械有限公司 | A kind of drilling machine for sword twist drill hole of band location |
| CN106903381A (en) * | 2017-01-13 | 2017-06-30 | 柳州市龙晨车桥配件制造有限公司 | A kind of efficient tapping clamping device |
| CN110170872A (en) * | 2019-05-27 | 2019-08-27 | 安徽好运机械有限公司 | A kind of full automatic hydraulically operated fixture for channel steel processing |
| CN110625203A (en) * | 2019-10-30 | 2019-12-31 | 佛山市冠哲金属实业有限公司 | Lateral part tapping equipment of channel-section steel class footboard |
| CN112743121A (en) * | 2020-11-14 | 2021-05-04 | 蚌埠凯盛工程技术有限公司 | Two-position four-axis synchronous drilling device |
| CN117583894B (en) * | 2023-11-14 | 2024-04-30 | 佛山市高明左右铝业有限公司 | Automatic clamping multi-surface drilling and milling processing system for section bar |
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| CN103641041A (en) | 2014-03-19 |
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