A kind of brill for gantry channel-steel inside and outside fork truck is attacked built-up jig and job operation thereof
Technical field
The present invention relates to a kind of brill and attack built-up jig, especially relate to a kind of brill for gantry channel-steel inside and outside fork truck and attack built-up jig and job operation thereof.
Background technology
Fork truck is being played the part of very important role in the logistics system of enterprise, it is the main force in material conveyance equipment, particularly, along with domestic economy fast development, the material handling of most enterprise has departed from original a dead lift, the substitute is and take fork truck as main mechanical handing.In recent years, domestic industry vehicle is every year on average with nearly 30% speed increment, and the market that this is wide has attracted global fork truck manufacturer.Yet existing fork truck parts machining tool construction is single, part processing simple, single operation can only be provided, cause the production efficiency of fork truck parts extremely low, thereby affect the efficiency that fork truck is produced; And, mostly adopt and manually workpiece to be processed is realized to feeding, clamping, cause the uncertainty of feeding, clamping, reduce the precision of clamping, thereby reduced the precision of fork truck parts machining.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of brill for gantry channel-steel inside and outside fork truck to attack built-up jig and job operation thereof for problems of the prior art, its objective is automatic feeding, the automated exchanged cutter of by rollgang, realizing workpiece to be processed, simultaneously, processing boring and tapping procedures when realizing two and above workpiece, improve the production efficiency of fork truck parts.
Technical scheme of the present invention is that this kind attacked built-up jig for the brill of gantry channel-steel inside and outside fork truck and comprised T-shaped base, and the import rollgang and the outlet rollgang that are positioned at T-shaped base two ends; On described T-shaped base, X-direction nc sliding table is installed, on X-direction nc sliding table, is provided with for workpiece to be processed being delivered to automatically to the conveying raceway in region to be processed; Pinch device for workpiece is positioned is also installed on X-direction nc sliding table; Described brill is attacked built-up jig and is also comprised and the vertically arranged column of T-shaped base, column is provided with slide rail, slide rail is provided with Y-direction nc sliding table, described Y-direction nc sliding table is provided with for workpiece being carried out to the drilling equipment up and down of vertical direction boring, and for workpiece being carried out to the chasing bar up and down of above-below direction tapping, described Y-direction nc sliding table is the mobile position of adjusting on slide rail; Described pinch device comprises to workpiece is carried out the side direction compressed oil cylinder of horizontal direction compression and workpiece carried out to the upper-lower compacting oil cylinder of vertical direction compression; The front end that is positioned at import rollgang is provided with and detects the approach switch that workpiece arrives, and the exit that is positioned at import rollgang is provided with for detection of workpiece and enters and bore the inductor of attacking unit mahine; The compression oil inlet of described side direction compressed oil cylinder is provided with pressure relay; CNC digital control system detects workpiece by approach switch and arrives, CNC digital control system starts import rollgang and conveying raceway, workpiece is sent in conveying raceway, when workpiece is attacked the import of combination special plane by brill, CNC digital control system detects workpiece by inductor and arrives, start both sides side direction compressed oil cylinder channel-section steel is pushed inward to lateral register reference block and clamped, CNC digital control system detects to be controlled upper-lower compacting oil cylinder after pressure relay Continuity signal workpiece is located to clamping up and down.
On described T-shaped base, be also provided with for workpiece being carried out to the flank hole device of flank hole.
Described drilling equipment is up and down that the drilling power head up and down of power, described chasing bar are up and down provided by hydraulic actuating cylinder is that the tapper unit up and down of power is provided by hydraulic actuating cylinder.
Described flank hole device is that the flank hole unit head of power is provided by hydraulic actuating cylinder.
Utilizing the above-mentioned brill for gantry channel-steel inside and outside fork truck to attack the method that built-up jig processes comprises:
1) two workpiece to be processed are sent in conveying raceway, end face detected and put in place after signal, side direction compressed oil cylinder pushes inward workpiece to registration device and clamps, and detects after clamping sides signal, and upper-lower compacting oil cylinder is located workpiece for clamping up and down;
2) X-direction nc sliding table navigates to fast the position that two workpiece need be processed 2-Φ 14.5 holes under X-direction numerical control is controlled, and externally gantry channel-steel is processed the hole of 2-Φ 14.5, and after completion of processing, unit head is return original position;
3) the X-direction nc sliding table of being controlled by CNC digital control system navigates to fast upper and lower drilling power head under X-direction numerical control is controlled need process the position of 2-M12*1.25 at unit one, upper and lower drilling power head bottom outlet Φ 10.7 of 2-M12*1.25 in processing work under hydraulic-driven, after completion of processing, upper and lower drilling power head is return original position;
4) upper and lower drilling power head is fast-forward to the position that second workpiece need be processed 2-M12*1.25 under the Y-direction numerical control of being controlled by CNC digital control system is controlled, upper and lower drilling power head bottom outlet Φ 10.7 of 2-M12*1.25 in processing work under hydraulic-driven, after completion of processing, upper and lower drilling power head (6) is return original position;
5) upper and lower tapper unit is fast-forward to the position that unit one need to be processed 2-M12*1.25 under Y-direction numerical control is controlled, and after completion of processing, upper and lower tapper unit is return original position;
6) upper and lower tapper unit is fast-forward to the position that second workpiece need to be processed 2-M12*1.25 under Y-direction numerical control is controlled, and after completion of processing, upper and lower tapper unit is return original position;
7) after above-mentioned action completes, side direction compressed oil cylinder and upper-lower compacting oil cylinder that CNC digital control system is controlled two workpiece of clamping unclamp simultaneously, after workpiece unclamps, CNC digital control system starts conveying raceway and outlet rollgang is sent the workpiece processing, X-direction nc sliding table is separated with workpiece, and X-direction nc sliding table is return original position;
8) conveying raceway is opened, and workpiece advances; Workpiece is crossed bench board, and locating piece side hydraulic actuating cylinder unclamps.
This kind with said structure attacks built-up jig for the brill of gantry channel-steel inside and outside fork truck and job operation has the following advantages:
1. this kind attacked built-up jig for the brill of gantry channel-steel inside and outside fork truck and by CNC digital control system, realized the automatic feeding of workpiece to be processed, and to workpiece to be processed automatically locate, automated exchanged cutter, improve the clamping precision of workpiece to be processed, further improved the working accuracy of workpiece to be processed.
2. this kind attacked built-up jig for the brill of gantry channel-steel inside and outside fork truck and can be realized two workpieces to be processed, even can be according to actual needs, more workpieces to be processed are processed simultaneously, realization is holed and tapping to a plurality of fork car door beam channel-section steels simultaneously, boring, tapping procedures are become one, increased substantially production and processing efficiency.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is structural representation of the present invention.
Fig. 2 is the birds-eye view of structure shown in Fig. 1.
Fig. 3 bores the structural representation of attacking built-up jig part in the present invention.
In Fig. 1-3,1: base; 2: support; 3: slide rail; 4: side direction compressed oil cylinder; 5: upper-lower compacting oil cylinder; 6: upper and lower drilling power head; 7: upper and lower tapper unit; 8: flank hole unit head; 9: workpiece; 10: rollgang; 11:X is to nc sliding table; 12:Y is to nc sliding table; 13: approach switch; 14: inductor; 15: import rollgang; 16: outlet rollgang; 17:CAC digital control system.
The specific embodiment
Fig. 1 is that the present invention attacks the structural representation of built-up jig for the brill of gantry channel-steel inside and outside fork truck, and Fig. 2 is the birds-eye view of structure shown in Fig. 1, and Fig. 3 bores the structural representation of attacking built-up jig part in the present invention.From structure shown in Fig. 1-3 in conjunction with, this kind attacked built-up jig for the brill of gantry channel-steel inside and outside fork truck and comprised T-shaped base 1, and the import rollgang 15 and the outlet rollgang 16 that are positioned at T-shaped base 1 two ends; On T-shaped base 1, X-direction nc sliding table 11 is installed, on X-direction nc sliding table 11, is provided with for workpiece to be processed 9 being delivered to automatically to the conveying raceway 10 in region to be processed; Pinch device for workpiece 9 is positioned is also installed on X-direction nc sliding table 11; Described brill is attacked built-up jig and is also comprised and the vertically arranged column 2 of T-shaped base 1, column 2 is provided with slide rail 3, slide rail 3 is provided with Y-direction nc sliding table 12, described Y-direction nc sliding table 12 is provided with for workpiece 9 being carried out to the drilling equipment up and down of vertical direction boring, and for workpiece 9 being carried out to the chasing bar up and down of above-below direction tapping, described Y-direction nc sliding table 12 is the mobile position of adjusting on slide rail 3; Described pinch device comprises to workpiece 9 is carried out the side direction compressed oil cylinder 4 of horizontal direction compression and workpiece 9 carried out to the upper-lower compacting oil cylinder 5 of vertical direction compression; The front end that is positioned at import rollgang 15 is provided with and detects the approach switch 13 that workpiece arrives, and the exit that is positioned at import rollgang 15 is provided with for detection of workpiece 9 and enters and bore the inductor 14 of attacking unit mahine; The compression oil inlet of described side direction compressed oil cylinder 4 is provided with pressure relay;
CNC digital control system 17 detects workpiece 9 by approach switch 13 and arrives, CNC digital control system 17 starts import rollgang 15 and conveying raceway 10, workpiece 9 is sent in conveying raceway 10, when workpiece 9 is attacked the import of combination special plane by brill, CNC digital control system 17 detects workpiece 9 by inductor 14 and arrives, set time delay in 5 seconds, time pushes inward channel-section steel to lateral register reference block and clamps to rear startup both sides side direction compressed oil cylinder 4, and CNC digital control system 17 detects to be controlled upper-lower compacting oil cylinder 5 after pressure relay Continuity signal workpiece 9 is located to clamping up and down.
On T-shaped base 1, be also provided with for workpiece 9 being carried out to the flank hole device of flank hole, flank hole device is that the flank hole unit head 8 of power is provided by hydraulic actuating cylinder.
Upper and lower drilling equipment is that the drilling power head up and down 6 of power is provided by hydraulic actuating cylinder, and upper and lower chasing bar is that the tapper unit up and down 7 of power is provided by hydraulic actuating cylinder.
Utilizing the above-mentioned brill for gantry channel-steel inside and outside fork truck to attack the method that built-up jig processes comprises:
1) two workpiece to be processed 9 are sent in conveying raceway 10, end face detected and put in place after signal, side direction compressed oil cylinder 4 pushes inward workpiece 9 to registration device and clamps, and detects after clamping sides signal, and upper-lower compacting oil cylinder 5 is located workpiece 9 for clamping up and down;
2) X-direction nc sliding table 11 navigates to fast the position that two workpiece 9 need processing 2-Φ 14.5 holes under X-direction numerical control is controlled, and externally gantry channel-steel is processed the hole of 2-Φ 14.5, and after completion of processing, unit head is return original position;
3) the X-direction nc sliding table 11 of being controlled by CNC digital control system 17 navigates to fast upper and lower drilling power head 6 and at unit one 9, needs the position of processing 2-M12*1.25 under X-direction numerical control is controlled, upper and lower drilling power head 6 bottom outlet Φ 10.7 of 2-M12*1.25 in processing work 9 under hydraulic-driven, after completion of processing, upper and lower drilling power head is return original position;
4) upper and lower drilling power head 6 is fast-forward to the position that second workpiece 9 needs processing 2-M12*1.25 under the Y-direction numerical control of being controlled by CNC digital control system 17 is controlled, upper and lower drilling power head 6 bottom outlet Φ 10.7 of 2-M12*1.25 in processing work 9 under hydraulic-driven, after completion of processing, upper and lower drilling power head 6 is return original position;
5) upper and lower tapper unit 7 is fast-forward to the position that unit one 9 need to be processed 2-M12*1.25 under Y-direction numerical control is controlled, and after completion of processing, upper and lower tapper unit 7 is return original position;
6) upper and lower tapper unit 7 is fast-forward to the position that second workpiece 9 need to be processed 2-M12*1.25 under Y-direction numerical control is controlled, and after completion of processing, upper and lower tapper unit 7 is return original position;
7) after above-mentioned action completes, side direction compressed oil cylinder 4 and upper-lower compacting oil cylinder 5 that CNC digital control system 17 is controlled two workpiece 9 of clamping unclamp simultaneously, after workpiece 9 unclamps, CNC digital control system 17 starts conveying raceway 10 and outlet rollgang 16 is sent the workpiece processing 9, X-direction nc sliding table 11 is separated with workpiece 9, and X-direction nc sliding table 11 is return original position;
8) conveying raceway 10 is opened, and workpiece 9 advances; Workpiece 9 is crossed bench board, and locating piece side hydraulic actuating cylinder unclamps.
This kind attacks built-up jig for the brill of gantry channel-steel inside and outside fork truck and job operation realizes the automatic feeding of workpiece to be processed by CNC digital control system, and to workpiece to be processed automatically locate, automated exchanged cutter, improve the clamping precision of workpiece to be processed, further improved the working accuracy of workpiece to be processed.
Simultaneously, this kind attacks built-up jig for the brill of gantry channel-steel inside and outside fork truck and job operation can realize two workpieces to be processed, even can be according to actual needs, more workpieces to be processed are processed simultaneously, realization is holed and tapping to a plurality of fork car door beam channel-section steels simultaneously, boring, tapping procedures are become one, increased substantially production and processing efficiency.