CN103636828B - A kind of centrifugal tea leaf tedder - Google Patents

A kind of centrifugal tea leaf tedder Download PDF

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Publication number
CN103636828B
CN103636828B CN201310721777.2A CN201310721777A CN103636828B CN 103636828 B CN103636828 B CN 103636828B CN 201310721777 A CN201310721777 A CN 201310721777A CN 103636828 B CN103636828 B CN 103636828B
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China
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tea
stand
groove
disk
hoisting gear
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CN201310721777.2A
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Chinese (zh)
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CN103636828A (en
Inventor
许丽佳
范张坤
康志亮
陈东彦
邹志勇
蒋芳静
朱锐
游志昆
陈松柏
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Sichuan Agricultural University
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Sichuan Agricultural University
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Abstract

A kind of centrifugal tea leaf tedder, comprises 3 stand tea disks, donut, star fixed mount, main lowering or hoisting gear, from lowering or hoisting gear, tea discharge bucket, tea delivery groove, defeated tea groove, conveyer belt, oscillating plate, tea inlet port, 3 motors, lifting handle, PLC control system, rotating shaft, brandreth, spring, circle wheel, tea delivery handle and workbench.Described tea inlet port is connected with oscillating plate, described oscillating plate is by the 3rd driven by motor up-down vibration, described conveyer belt brandreth is fixing on the table, described rotating shaft is used for fixing defeated tea groove and is connected with the 2nd motor, be provided with 10 contour donuts in the tea disk of described stand and be spliced by 20 fan-shaped bottom surfaces with holes bottom it, and certain angle all can be opened in fan-shaped bottom surface with holes, described being connected with the 1st motor bottom lowering or hoisting gear and its top and ground floor spread out tea disk bottom and are connected, and described tea discharge bucket is immediately below the tea disk of stand and be connected with tea delivery groove.The present invention is used for automatically the spreading of tealeaves, novel structure, simple to operate.

Description

A kind of centrifugal tea leaf tedder
Technical field
The present invention relates to tea making production equipment field, relate to a kind of centrifugal tea leaf tedder in particular.
Background technology
The fresh tea leaf in its set under firm harvesting needs to carry out spreading of appropriate time, to make tea fresh leaves scatter and disappear moisture carry out suitable chemical reaction, forms nutriment and the fragrance of tealeaves.Traditional naturally spreading needs the at substantial time and takies a large amount of vacant lots area.Existing tea leaf tedder mainly promotes the flowing of air in air blast mode, thus accelerates scattering and disappearing of fresh tea leaf in its moisture, can shorten and spread the time, but the charging of tealeaves, discharging are extremely inconvenient, and wasting space when leaving unused.
Summary of the invention
The invention provides a kind of centrifugal, liftable and automatically can pass in and out the tea leaf tedder of tea, the deficiency in the blue or green equipment in existing stand can be overcome.
Technical scheme of the present invention is: a kind of centrifugal tea leaf tedder, comprises 3 stand tea disks, donut, star fixed mount, main lowering or hoisting gear, from lowering or hoisting gear, tea discharge bucket, tea delivery groove, defeated tea groove, conveyer belt, oscillating plate, tea inlet port, 3 motors, lifting handle, PLC control system, rotating shaft, brandreth, spring, circle wheel, tea delivery handle and workbench, described tea inlet port is connected with oscillating plate, and the spring below described oscillating plate is connected with base, and the armature below described base is taken turns with circle and is connected, described oscillating plate is by the 3rd driven by motor up-down vibration, described oscillating plate outlet is just to conveyer belt, described conveyer belt brandreth is fixing on the table, described conveyer belt transmits fresh tea leaf in its equably to defeated tea groove, described rotating shaft is used for fixing defeated tea groove and is connected with the 2nd motor, be provided with 10 contour donuts in the tea disk of described stand and be spliced by 20 fan-shaped bottom surfaces with holes bottom it, and certain angle all can be opened in fan-shaped bottom surface with holes, described star fixed mount is provided with for supporting sector-shaped bottom face with holes immediately below described fan-shaped bottom surface with holes, the described outside being enclosed within main lowering or hoisting gear from lowering or hoisting gear, described lifting handle is for controlling the lifting of main lowering or hoisting gear thus controlling from the lifting of lowering or hoisting gear, described being connected with the 1st motor bottom lowering or hoisting gear and its top and ground floor spread out tea disk bottom is connected, described tea discharge bucket is immediately below the tea disk of stand and be connected with tea delivery groove, described 3 motors and described PLC control system are installed in described workbench, PLC control system controls 3 motors.
Described circle wheel is connected with the 3rd motor by belt, 3rd motor action drives circle wheel to rotate, circle wheel rotating band moving armature moves up and down thus causes base to vibrate, base shuttle belt moves spring vibration thus makes vibration plate vibrates, the outlet of oscillating plate just to conveyer belt fresh tea leaf in its is evenly delivered to conveyer belt, there is equidistant groove in described conveyer belt, to transmit fresh tea leaf in its equably to defeated tea groove, increase fresh tea leaf in its when friction is avoided transmitting simultaneously and glide.
Described 2nd motor rotates forward and drives rotating shaft to make defeated tea groove turn into stand tea disk, 10 passage left ends of defeated tea groove are just to 10 concentric circles annular regions of stand tea disk, so that the fresh tea leaf in its on conveyer belt sends into each donut of stand tea disk through defeated tea groove passage, 2nd motor reversal drives rotating shaft to make defeated tea groove produce stand tea disk, completes and once send tea flow process.
The right-hand member of described defeated tea groove is right against the below of conveyer belt tea outlet, and its left end is just to 10 concentric circles annular regions of stand tea disk, defeated tea groove right-hand member height left end is low is the inclination of 30 degree, defeated tea groove is divided into 10 passages by 9 dividing plates in defeated tea groove, the left end aperture of defeated tea groove 10 passages is identical and be right against 10 identical circular annular region of stand tea disk width, defeated tea groove is right against that the passage right-hand member aperture of the most inner concentric annulus of stand tea disk is minimum and to be right against the passage right-hand member aperture of stand tea disk outermost donut maximum, the right-hand member aperture of other passages increases from inside to outside successively, for satisfied stand tea disk different radii concentric circles annular region needed for the fresh tea leaf in its of different amount, ensure that fresh tea leaf in its evenly can be paved with stand tea disk.
Described tea delivery handle is fixed on star fixed mount for controlling the angle that sector-shaped bottom face with holes is opened, the outermost donut surface of stand tea disk is provided with a shape lock for fixing tea delivery handle, to avoid star fixed mount to be subjected to displacement when rotated, fan-shaped bottom surface with holes is caused to open thus cause tealeaves to spill.
The aperture of described fan-shaped bottom surface with holes is 2-3MM, and the donut in the tea disk of stand is netted, accelerates scattering and disappearing of fresh tea leaf in its moisture for spreading out when tea disk moves in a circle.
The described outside being enclosed within main lowering or hoisting gear from lowering or hoisting gear, lifting handle is for controlling the lifting of main lowering or hoisting gear thus controlling from the lifting of lowering or hoisting gear, drive a stand tea disk from 3 lowering or hoisting gear rise successively from ground floor to third layer or decline successively from third layer to ground floor with this, the 1st motor action makes rotate from lowering or hoisting gear thus drive 3 stand tea disks to move in a circle.
Described tea discharge bucket 30 degree of ramped shaped are installed on the table and immediately below the tea disk of stand, the exit of tea discharge bucket is connected with tea delivery groove, with convenient tea leaf because Gravitational sliding is sent spreading complete tealeaves to tea delivery groove.
The present invention has the following advantages: (1) novel structure, easy to operate; (2) enter tea, receive the realization of tea machinery, decrease manual operation; (3) do not need other air blast, do by stand tea disk the loss that uniform circular motion accelerates Measuring Moisture Content of Tea, stand tea disk is ventilated, shortens the time of spreading, improves efficiency; (4) use lowering or hoisting gear, save space; The duty of (5) 3 motors is controlled by PLC control system, achieves automation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is that the present invention spreads out tea disc structure schematic diagram.
Fig. 3 is the plan structure figure that the present invention spreads out tea disk.
Fig. 4 is the structural representation that the present invention enters tea part.
Fig. 5 is the structural representation of the defeated tea groove of the present invention.
Fig. 6 is the structural representation of tea delivery part of the present invention.
Fig. 7 is the structural representation of lowering or hoisting gear of the present invention.
Fig. 8 is the structural representation of lowering or hoisting gear abaculus of the present invention.
Fig. 9 is the structural representation after machine of the present invention draws in.
Be labeled as in figure: 1. spread out tea disk, 2. donut, 3. star fixed mount, 4. main lowering or hoisting gear, 5. from lowering or hoisting gear, 6. tea discharge bucket, 7. tea delivery groove, 8. defeated tea groove, 9. conveyer belt, 10. oscillating plate, 11. tea inlet ports, 12. the 1st motors, 13. lifting handles, 14.PLC control system, 15. the 2nd motors, 16. rotating shafts, 17. brandreths, 18. the 3rd motors, 19. springs, 20. circle wheels, 21. workbench, 22. tea delivery handles, 23. shape locks, 24. dividing plates, 25. bases, 26. armature, 27. curved surfaces, 28. the 1st pistons, 29. pipelines, 30. delivery valves, 31. stand tea disk pistons, 32. hydraulic oil, 33. the 1st check valves, 34. fuel tanks, 35. the 2nd check valves, 36. the 2nd pistons, 37. the 1st blocks, 38. large cylinder bodies, 39. fan-shaped bottom surfaces with holes, 40. the 1st abaculus, 41. the 2nd abaculus.
Detailed description of the invention
Embodiments of the invention: with reference to Fig. 1, Fig. 2 and Fig. 3, be provided with 10 contour donuts 2 in stand tea disk 1, during for avoiding spreading out tea disk 1 centrifugal rotation, tealeaves converges in the periphery of stand tea disk 1.The bottom of stand tea disk 1 is spliced by 20 fan-shaped bottom surfaces 39 with holes, and the right hand edge position of each fan-shaped bottom surface 39 with holes is fixed, and left hand edge is in active state.Star fixed mount 3 is made up of 20 thin iron rods and is placed in immediately below fan-shaped bottom surface 39 with holes, and the left and right edges of its iron rod spacing and fan-shaped bottom surface 39 with holes is apart from equal.Tea delivery handle 22 drives moving left and right of star fixed mount 3, controls the action of sector-shaped bottom face 39 with holes left hand edge with this.When tea delivery handle 22 moves to right, certain angle is all opened in all with holes fan-shaped bottom surface 39 bottom stand tea disk 1, makes 3 tealeaves spread out in tea disk 1 all fall to tea discharge bucket 6 on workbench 21.
With reference to Fig. 3, door shape lock 23 is arranged on the surface of outermost donut 2, wherein directly over one piece of fan-shaped bottom surface 39 with holes left hand edge.When this layer of stand tea disk 1 needs to spread tealeaves, first go up sliding door shape lock 23 to move to left again tea delivery handle 22, tea delivery handle 22 is made to be positioned at immediately below a shape lock 23, sliding door shape is finally descended to lock 23, tea delivery handle 22 is locked, avoids star fixed mount 3 to be spilt by tealeaves because effect of inertia moves left and right when rotated.
With reference to Fig. 1 and Fig. 4, after 3rd motor 18 starts, fresh tea leaf in its relies in tea inlet port 11 to be had the oscillating plate 10 of certain gradient evenly to be shaken by tealeaves to fall on conveyer belt 9, oscillating plate 10 is supported by spring 19, the base 25 of spring 19 is connected with the upper end of armature 26, and on round the wheel 20 and center of circle of fixing point stray circle wheel 20 is fixed in the lower end of armature 26.Armature 26 is knee-action with the circle rotation of wheel 20, and the stressed triggering spring 19 of base 25 does cycle simple harmonic motion thus oscillating plate 10 is vibrated, and fresh tea leaf in its is shaken off on the conveyer belt 9 just exported oscillating plate 10 by oscillating plate 10 equably.
With reference to Fig. 1 and Fig. 5, have equidistant groove at the conveyer belt 9 be fixed on brandreth 17, the 3rd motor action makes conveyer belt 9 uniform motion, thus fresh tea leaf in its is sent into the defeated tea groove 8 be fixed in rotating shaft 16.Be provided with 9 dividing plates 24 in defeated tea groove 8 and form 10 passages, the left end aperture of all passages of defeated tea groove 8 is identical and be right against 10 identical donuts 2 of stand tea disk 1 width, defeated tea groove 8 is right against that the passage right-hand member aperture of the most inner concentric annulus 2 of stand tea disk 1 is minimum and to be right against the passage right-hand member aperture of stand tea disk 1 outermost donut 2 maximum, and the right-hand member aperture of other passages increases from inside to outside successively.
With reference to Fig. 1, Fig. 4 and Fig. 5, the 1st motor low speed rotation makes to drive all stand tea disk 1 to slowly run from lowering or hoisting gear 5, and the tealeaves be convenient in defeated tea groove 8 can be trickled down equably in 10 donuts 2 of ground floor stand tea disk 1 and conveying capacity is different.After the defeated tea of ground floor stand tea disk 1, the 1st motor and the 3rd motor stop action, and the 2nd motor reversal makes rotating shaft 16 drive defeated tea groove 8 to turn an angle thus leave the top of ground floor stand tea disk 1.Regulate main lowering or hoisting gear 4 to suitable height by lifting handle 13, making rises from lowering or hoisting gear 5 and drive ground floor to spread out tea disk 1 rises, ground floor stand tea disk 1 and the second layer is made to spread out interval fixed range between tea disk 1,2nd motor rotates forward and makes rotating shaft 16 drive defeated tea groove 8 turns to enter the top of second layer stand tea disk 1, make its 10 passages sequentially just to 10 donuts the 2,1st motor of second layer stand tea disk 1 and the 3rd motor action to complete the paving tea of second layer stand tea disk 1.In like manner by lifting handle 13 regulate principal and subordinate's lowering or hoisting gear 4,5 make the second layer spread out tea disk 1 rise and and third layer spread out interval fixed range between tea disk 1, to complete the paving tea that third layer spreads out tea disk 1.
With reference to Fig. 1, Fig. 7, Fig. 8 and Fig. 9, the lifting of described stand tea disk 1 is by main lowering or hoisting gear 4 and complete from lowering or hoisting gear 5.During the idleness of equipment, 3 stand tea disks 1 stack.The outside main lowering or hoisting gear 4 is enclosed within from lowering or hoisting gear 5, the hydraulic jack principle improved is adopted to make main lowering or hoisting gear 4 increase thus drive upwards to rise equally spaced three layers from top successively from lowering or hoisting gear 5, link together along part and stand tea disk 1 from lowering or hoisting gear 5 every layer upper, also just achieve 3 stand tea disks 1 and form distance at equal intervals successively.When instantly pressing lifting handle 13, stand tea disk piston 31 forces hydraulic oil 32 to flow downward, and check valve 35 is opened under the effect of hydraulic fluid pressure, makes hydraulic oil enter the large cylinder body 38 bottom main lowering or hoisting gear 4 by pipeline 29; When unclamping lifting handle 13, under the effect of inside and outside pressure difference, check valve 35 is closed and check valve 33 is opened, and hydraulic oil is entered from fuel tank 34 by pipeline, fill little cylinder body 32.Repeat lifting handle 13, make to be with reeded toroidal piston 28,36 collective to rise, meanwhile also rise with main lowering or hoisting gear 4 from lowering or hoisting gear 5.Be blocked when being with reeded toroidal piston 28 to run into two blocks 27 of same layer, now main lowering or hoisting gear 4 drives and rises complete from the ground floor of lowering or hoisting gear 5 and the ground floor stand tea disk 1 that is attached thereto, and ground floor stand tea disk 1 spreads out tea disk 1 with the second layer and forms desired spacing., being engaged from the abaculus 40 of lowering or hoisting gear 5 and abaculus 41 meanwhile, avoiding relatively rotating when spreading tealeaves from the ground floor of lowering or hoisting gear 5 and the second layer.When continuation operation lifting handle 13, master and slave lowering or hoisting gear 4,5 continues to rise, in like manner, when being with reeded toroidal piston 28 to be blocked by two blocks 27 of same layer, second layer stand tea disk 1 rises complete, and now second layer stand tea disk 1 spreads out tea disk 1 with third layer and forms desired spacing.Tealeaves spreads and after exporting, open delivery valve 30 by the main lowering or hoisting gear 4 of pressure action with from lowering or hoisting gear 5 will together with decline, 3 stand tea disks 1 all draw in together.Lifting handle 13 is the flexible handles that can take off, to spread in tealeaves process master and slave lowering or hoisting gear 4,5 and 3 stand tea disks 1 can together with rotate, if lifting handle 13 is fixed, other devices can be got in rotary course, therefore take off lifting handle 13 after completing paving tea.
With reference to Fig. 1 and Fig. 6, after tea spreading is put, by the tea delivery handle 22 of third layer and bottom stand tea disk 1, certain angle is opened in its fan-shaped bottom surface 39 with holes, tealeaves in third layer stand tea disk 1 falls in the tea discharge bucket 6 be arranged on workbench 21 immediately, and tea discharge bucket 6 is immediately below third layer stand tea disk 1.In like manner successively certain angle is opened in the with holes fan-shaped bottom surface 39 of the stand tea disk 1 of the second layer, ground floor, make these the 2 layers tealeaves spread out in tea disk 1 drop down onto tea discharge bucket 6 respectively.Tea discharge bucket 6 overall right-hand member height left end is low is 30 degree of ramped shaped and smooth surface, and on the right side of it, inner surface has 1 reverse V-shaped curved surface 27, and the tealeaves that stand tea disk 1 is fallen can not get lodged in tea discharge bucket, and tealeaves slides to tea delivery groove 7 down from right to left, exports finally by tea delivery groove 7.

Claims (7)

1. a centrifugal tea leaf tedder, is characterized in that, comprises 3 stand tea disks, donut, star fixed mount, main lowering or hoisting gear, from lowering or hoisting gear, tea discharge bucket, tea delivery groove, defeated tea groove, conveyer belt, oscillating plate, tea inlet port, 3 motors, lifting handle, PLC control system, rotating shaft, brandreth, spring, circle wheel, tea delivery handle and workbench, described tea inlet port is connected with oscillating plate, spring below described oscillating plate is connected with base, armature below described base is taken turns with circle and is connected, described oscillating plate is by the 3rd driven by motor up-down vibration, described oscillating plate outlet is just to conveyer belt, described conveyer belt brandreth is fixing on the table, described conveyer belt transmits fresh tea leaf in its equably to defeated tea groove, described rotating shaft is used for fixing defeated tea groove and is connected with the 2nd motor, be provided with 10 contour donuts in the tea disk of described stand and be spliced by 20 fan-shaped bottom surfaces with holes bottom it, and certain angle all can be opened in fan-shaped bottom surface with holes, described star fixed mount is provided with for supporting sector-shaped bottom face with holes immediately below described fan-shaped bottom surface with holes, the described outside being enclosed within main lowering or hoisting gear from lowering or hoisting gear, described lifting handle is for controlling the lifting of main lowering or hoisting gear thus controlling from the lifting of lowering or hoisting gear, described being connected with the 1st motor bottom lowering or hoisting gear and its top and ground floor spread out tea disk bottom is connected, described tea discharge bucket is immediately below the tea disk of stand and be connected with tea delivery groove, described 3 motors and described PLC control system are installed in described workbench, PLC control system controls 3 motors.
2. the centrifugal tea leaf tedder of one according to claim 1, it is characterized in that, described circle wheel is connected with the 3rd motor by belt, 3rd motor action drives circle wheel to rotate, circle wheel rotating band moving armature moves up and down thus base vibrate, and base shuttle belt moves spring vibration thus makes vibration plate vibrates, oscillating plate export just to conveyer belt fresh tea leaf in its is evenly delivered to conveyer belt, equidistant groove is had, to transmit fresh tea leaf in its equably to defeated tea groove in described conveyer belt.
3. the centrifugal tea leaf tedder of one according to claim 1, is characterized in that, the 2nd motor action drives rotating shaft thus defeated tea groove turned into or produces stand tea disk.
4. the centrifugal tea leaf tedder of one according to claim 1, it is characterized in that, the right-hand member of described defeated tea groove is right against the below of conveyer belt tea outlet, and its left end is just to 10 concentric circles annular regions of stand tea disk, defeated tea groove right-hand member height left end is low is the inclination of 30 degree, defeated tea groove is divided into 10 passages by 9 dividing plates in described defeated tea groove, the left end aperture of described defeated tea groove 10 passages is identical and be right against 10 identical concentric circles annular regions of stand tea disk width, described defeated tea groove is right against that the passage right-hand member aperture of the most inner concentric annulus of stand tea disk is minimum and to be right against the passage right-hand member aperture of stand tea disk outermost donut maximum, the right-hand member aperture of other passages increases from inside to outside successively, for satisfied stand tea disk different radii concentric circles annular region needed for the fresh tea leaf in its of different amount, ensure that fresh tea leaf in its evenly can be paved with stand tea disk.
5. the centrifugal tea leaf tedder of one according to claim 1, it is characterized in that, described tea delivery handle is fixed on star fixed mount for controlling the angle that sector-shaped bottom face with holes is opened, the outermost donut surface of described stand tea disk is provided with a shape lock for fixing tea delivery handle, is subjected to displacement when rotated to avoid star fixed mount.
6. the centrifugal tea leaf tedder of one according to claim 1, it is characterized in that, described lifting handle is for controlling the lifting of main lowering or hoisting gear thus controlling from the lifting of lowering or hoisting gear, drive a stand tea disk from 3 lowering or hoisting gear rise successively from ground floor to third layer or decline successively from third layer to ground floor with this, the 1st motor action makes rotate from lowering or hoisting gear thus drive 3 stand tea disks to move in a circle.
7. the centrifugal tea leaf tedder of one according to claim 1, it is characterized in that, described tea discharge bucket is that 30 degree of ramped shaped are installed on the table and spreading out immediately below tea disk, the exit of tea discharge bucket is connected with tea delivery groove, with convenient tea leaf because Gravitational sliding will spread complete tealeaves export to tea delivery groove.
CN201310721777.2A 2013-12-25 2013-12-25 A kind of centrifugal tea leaf tedder Expired - Fee Related CN103636828B (en)

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Families Citing this family (5)

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Publication number Priority date Publication date Assignee Title
CN104255968B (en) * 2014-10-16 2016-08-24 温州大学 A kind of automatic tea tea leaf tedder
CN105532945B (en) * 2016-01-25 2022-11-22 福建政和瑞茗茶业有限公司 Energy-conserving tealeaves machine that withers that adjusts temperature and dehumidifies
CN105851279A (en) * 2016-04-19 2016-08-17 福建佳友茶叶机械智能科技股份有限公司 Automatic spreading machine
CN106804776A (en) * 2017-02-15 2017-06-09 咸宁市农业科学院 A kind of lift tealeaves frame for spreading fresh tea leaf
CN108782829B (en) * 2018-08-13 2021-11-12 湖南壶瓶山茶业有限公司 Tea leaf spreading and processing system and tea leaf spreading and processing method thereof

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CN101361511A (en) * 2008-09-25 2009-02-11 陈加友 Fresh tea-leaves tedding device
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