CN103630610A - Six-degree-of-freedom ultrasonic imaging device - Google Patents
Six-degree-of-freedom ultrasonic imaging device Download PDFInfo
- Publication number
- CN103630610A CN103630610A CN201310620275.0A CN201310620275A CN103630610A CN 103630610 A CN103630610 A CN 103630610A CN 201310620275 A CN201310620275 A CN 201310620275A CN 103630610 A CN103630610 A CN 103630610A
- Authority
- CN
- China
- Prior art keywords
- axle
- slide rail
- driving mechanism
- motor
- micro
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Abstract
The invention provides a six-degree-of-freedom ultrasonic imaging device. The six-degree-of-freedom ultrasonic imaging device comprises an outer framework, a worktable, a workpiece supporting seat, a combined sliding table and an AB-axis mobile fine tuning mechanism. The six-degree-of-freedom ultrasonic imaging device is characterized in that a water tank is arranged on the bottom face of the outer framework; the worktable is mounted on the bottom face of the water tank; the workpiece supporting seat is mounted on the worktable; the combined sliding table is mounted at the top end of the outer framework; the AB-axis mobile fine tuning mechanism is mounted on the combined sliding table; the AB-axis mobile fine tuning mechanism comprises a first supporting seat, an A-axis fine tuning mechanism capable of rotating in an A axis, a B-axis fine tuning mechanism capable of rotating in a B axis, and a probe mounting frame for mounting a probe; the A-axis fine tuning mechanism is mounted on the first supporting seat; the B-axis fine tuning mechanism is mounted on the A-axis fine tuning mechanism; the probe mounting frame is mounted on the B-axis fine tuning mechanism. According to the six-degree-of-freedom ultrasonic imaging device, the probe can do translational motion along X, Y and Z coordinate directions and can rotating on the A axis and the B axis, so that the angle of the probe can be accurately and finely tuned and the detection efficiency is improved effectively.
Description
Technical field
The present invention relates to a kind of supersonic imaging device, more specifically to a kind of six degree of freedom supersonic imaging device that can be used for the workpiece sensing such as flat board, right cylinder, spheroid and three-dimension curved surface body.
Background technology
At present, the Non-Destructive Testing of the parts such as bar and flat-type, quality check, conventionally adopt supersonic imaging device to detect, the ultrasonic transducer (probe) that makes to computerized control is alternately searched in length and breadth on workpiece, form by the reflection wave strength of surveying (referring to inside workpiece) in particular range with briliancy shows continuously, so just can draw out inside workpiece defect xsect figure.
Supersonic imaging device generally includes framework, workpiece support mechanism, ultrasonic inspection mechanism, and described workpiece support mechanism, ultrasonic inspection mechanism are arranged on framework respectively.Described ultrasonic inspection mechanism comprises probe and probe detent mechanism, and probe is arranged on probe detent mechanism.
Before detection, first workpiece is placed in workpiece support mechanism, then regulates position and the angle of probe, can detect by probe with that, such as the conventional pulse reflection flaw detection of water immersion focusing.
But, there are a lot of weak points in existing supersonic imaging device.Such as, although can regulate the position of probe, the detent mechanism of popping one's head in regulates the position of probe accurate not, and the angle of probe is difficult to regulate, therefore operating personnel need manually probe to be finely tuned in testing process or after changing workpiece, and this just causes detection efficiency lower.And the more employing water coupling flaw detection and water seaoning flaw detection of industrial ultrasonic inspection equipment, general motor-driven mechanism should not be placed in underwater operation.For the workpiece support device of circular cylindrical shape workpiece scanning, require workpiece support device at probe laterally or in vertically moving process, support workpiece and keep stable rotation, and require adaptability good for different workpieces, without too much adjusting.Support wheel spacing before and after but existing workpiece support device need to regulate when workpiece size or profile change, inconvenient operation, has reduced work efficiency.
Summary of the invention
Technical matters to be solved by this invention is that the angle of popping one's head in for prior art is difficult to the shortcomings such as adjusting, inconvenient operation, a kind of six degree of freedom supersonic imaging device is provided, this six degree of freedom supersonic imaging device can carry out motor-driven fine setting to the angle of probe automatically, and operation is very easy.The technical scheme adopting is as follows:
A kind of six degree of freedom supersonic imaging device, comprise outside framework, worktable, workpiece support, combination slide unit and the motor-driven micro-adjusting mechanism of AB axle, it is characterized in that: described outside framework bottom surface is provided with tank, described worktable is arranged on the bottom surface of tank, described workpiece support is arranged on worktable, described combination slide unit is arranged on outside framework top, and the motor-driven micro-adjusting mechanism of described AB axle is arranged on combination slide unit; The motor-driven micro-adjusting mechanism of described AB axle comprises the first supporting seat, can make A axle micro-adjusting mechanism that A axle rotates, can make B axle micro-adjusting mechanism that B axle rotates and for the probe mounting frame of probe is installed, described A axle micro-adjusting mechanism is arranged on the first supporting seat, described B axle micro-adjusting mechanism is arranged on A axle micro-adjusting mechanism, and described probe mounting frame is arranged on B axle micro-adjusting mechanism.Described A axle micro-adjusting mechanism can be made A axle and rotate, and B axle micro-adjusting mechanism can be made B axle and rotate.
Scheme preferably, described A axle micro-adjusting mechanism comprises the first supporting seat, can make A axle micro-adjusting mechanism that A axle rotates, can make B axle micro-adjusting mechanism that B axle rotates and for the probe mounting frame of probe is installed, described A axle micro-adjusting mechanism is arranged on the first supporting seat, described B axle micro-adjusting mechanism is arranged on A axle micro-adjusting mechanism, and described probe mounting frame is arranged on B axle micro-adjusting mechanism.Described A axle micro-adjusting mechanism can be made A axle and rotate, and B axle micro-adjusting mechanism can be made B axle and rotate.Described A axle micro-adjusting mechanism comprises turnbarrel, the first driven gear, the first driving gear and the first driving mechanism that can do the rotation of A axle, the axis of the described turnbarrel direction that rotates is A axle, what described turnbarrel can rotate around its axis is arranged on the first supporting seat, described the first driven gear is arranged on turnbarrel top, described the first driving mechanism is arranged on the first supporting seat, described the first driving gear is arranged on the first driving mechanism output shaft, and the first driving gear and the first driven gear engaged transmission; Described B axle micro-adjusting mechanism comprises the second supporting seat, the second driving mechanism, worm gear, worm screw, described the second driving mechanism is arranged on turnbarrel top, described the second supporting seat is arranged on turnbarrel, described worm screw is positioned at turnbarrel, worm screw top connects the second driving mechanism output shaft, worm screw bottom connects the second supporting seat, described worm gear is installed in rotation on the second supporting seat, described worm gear and worm mesh transmission, described probe mounting frame is arranged in the rotating shaft of worm gear, and the rotating shaft of described worm gear is B axle.
Scheme preferably, described the first driving mechanism is the first motor, described the second driving mechanism is the second motor.
Adopt the motor-driven micro-adjusting mechanism of AB axle of said structure, if B Shaft angle is crossed conference and is twisted off probe wire or cause probe and other parts to bump, and the part body of probe and B axle need to be immersed in water and works, therefore need mechanism that a kind of extreme position detects in addition perfect to B s function, whether the angle that detection probe is rotated is extreme angles.Therefore scheme preferably, the motor-driven micro-adjusting mechanism of described AB axle also comprises angle limit testing agency, described angle limit testing agency comprises supporting seat, can with probe synchronize rotation rotating disk, described rotating disk is rotating to be arranged on supporting seat, it is characterized in that: described angle limit testing agency also comprises angle testing circuit plate and two magnet, described angle testing circuit plate is fixed on supporting seat, angle testing circuit plate is provided with two Hall elements that become special angle with center of turntable, the end face that described rotating disk is relative with angle testing circuit plate has two holes, described two magnet lay respectively in described two holes that (described two magnet and two Hall elements have determined the size of rotating disk rotating extreme angles, rotational angle range is generally 0-345 °), described Hall element output magnetic pole detection signal, described angle testing circuit plate also comprises computing circuit, described computing circuit is converted to digital signal by magnetic pole detection signal, control module receiving digital signals, after processing, send drive control signal (stopping the driving signal of the output rotation direction corresponding with this magnet).When rotating disk turns in the induction range of with it corresponding Hall element with magnet, Hall element senses enough strong magnetic field, export enough strong magnetic pole detection signal, computing circuit is converted to digital signal by magnetic pole detection signal, deliver to control module, control module just can be identified dial rotation and arrive extreme position, stop at once exporting the driving signal of this direction (clockwise or counterclockwise), motor driver stops this motor drive signal turning to, probe rotate to arrive the party to angle limit position.
Scheme preferably, the face of cylinder at described two magnet rotary motion trace places is through the center of two Hall elements.
Scheme preferably, described Hall element is linear hall sensor.
Scheme preferably, described angle testing circuit plate surface is coated with epoxy resin, and described epoxy resin plays the effect of waterproof.When testing circuit need be placed in underwater operation, epoxy resin can shield to angle testing circuit plate.
Another object of the application, is to provide a kind of workpiece support, and in workpiece size or profile variation, hour without adjusting, and operation is very easy when needs regulate, and concrete scheme is as follows:
Described workpiece support comprises pedestal, workpiece support mechanism driving mechanism, gear train, workpiece support mechanism, described workpiece support mechanism driving mechanism, gear train, workpiece support mechanism is arranged on respectively on pedestal, described workpiece support mechanism comprises drive roll, drive roll supporting mechanism, passive cylinder and passive cylinder support mechanism, described drive roll supporting mechanism is arranged on pedestal, first rotating shaft at described drive roll two ends is rotating being arranged on drive roll supporting mechanism respectively, described passive cylinder support mechanism is arranged on pedestal, second rotating shaft at described passive cylinder two ends is rotating to be arranged in passive cylinder support mechanism, described workpiece support mechanism driving mechanism is connected with gear train, and described gear train is connected with the rotating shaft of drive roll one end.
Scheme preferably, described drive roll supporting mechanism comprises two clutch shaft bearing seats, and described two clutch shaft bearing seats are arranged on respectively on pedestal, and first rotating shaft at described drive roll two ends is rotating being arranged on two clutch shaft bearing seats respectively.
Scheme preferably, described passive cylinder support mechanism comprises two the second bearing seats, and described two the second bearing seats are arranged on respectively on pedestal, and second rotating shaft at described passive cylinder two ends is rotating being arranged on two the second bearing seats respectively.
Scheme preferably, described pedestal comprises base plate, drive transmission installing plate and adjustable mounting flange, and described drive transmission installing plate bottom is arranged on plate top surface, and described adjustable mounting flange is arranged on drive transmission installing plate top.
Scheme preferably, described workpiece support mechanism driving mechanism is motor, described motor is arranged on adjustable mounting flange.
More excellent scheme, described motor is servomotor or stepper motor.
More excellent scheme, described servomotor is the servomotor with scrambler, described stepper motor is the stepper motor with scrambler.
Scheme preferably, described gear train comprises driving wheel, follower and Timing Belt, and described driving wheel is arranged on the output shaft of motor, and described follower is arranged in the rotating shaft of drive roll one end, and Timing Belt connects driving wheel and follower.
More excellent scheme, described gear train also comprises stretching pulley, described stretching pulley is arranged on drive transmission installing plate, and the lateral surface of stretching pulley compressing Timing Belt.
For the ease of regulating the position of the motor-driven micro-adjusting mechanism of AB axle, described combination slide unit comprises the motor-driven micro-adjusting mechanism driving mechanism of AB axle, connecting cross beam, vertical slide rail, vertical slide rail driving mechanism, longitudinal slide rail, longitudinal slide rail driving mechanism, article two, horizontal slide rail, described two horizontal slide rails are arranged on respectively outside framework top, and two horizontal slide rail is parallel to each other, the two ends of described connecting cross beam are slidably arranged on respectively on two horizontal slide rails, longitudinally slide rail bottom surface is arranged on connecting cross beam, described longitudinal slide rail driving mechanism is arranged on connecting cross beam, and longitudinally slide rail driving mechanism is connected with longitudinal slide rail, described vertical slide rail is being arranged on longitudinal slide rail of slide rail slip along the longitudinal, described vertical slide rail driving mechanism is arranged on longitudinal slide rail, and vertical slide rail driving mechanism is connected with vertical slide rail, what the motor-driven micro-adjusting mechanism of described AB axle can slide along vertical slide rail is arranged on vertical slide rail, the motor-driven micro-adjusting mechanism driving mechanism of described AB axle is arranged on vertical slide rail, and the motor-driven micro-adjusting mechanism driving mechanism of AB axle is connected with the motor-driven micro-adjusting mechanism of AB axle.
Scheme preferably, the motor-driven micro-adjusting mechanism driving mechanism of described AB axle, vertical slide rail driving mechanism, longitudinal slide rail driving mechanism all adopt screw rod reciprocating mechanism, described screw rod reciprocating mechanism comprises motor, screw rod, nut, the output shaft connecting screw rod of described motor, described nut is connected with screw flight.
The present invention's beneficial effect is against existing technologies that, due to A axle micro-adjusting mechanism, B axle micro-adjusting mechanism, therefore can accurately allowing pops one's head in does the rotation of A axle or makes B axle and rotate, thereby the angle of probe is finely tuned accurately, effectively improves detection efficiency; The angle limit testing agency angle that detection probe is rotated the accurately angle that whether reaches capacity, allows control module control driving mechanism and quits work, and avoids probe and other parts collision, and result of use is very good, and relatively simple for structure, cost is low; Because workpiece support has adopted two cylinders that front and back connect, therefore random length workpiece can be placed between two cylinders, without additional adjustment, can to different-diameter workpiece, detect a flaw simultaneously, can significantly increase work efficiency, can be by regulating the spacing of two cylinders to realize in the time need to regulating, operation is very easy.
Accompanying drawing explanation
Fig. 1 is the structural representation of the preferred embodiment of the present invention;
Fig. 2 is the structural representation of the workpiece support of preferred embodiment shown in Fig. 1;
Fig. 3 is the structural representation of the workpiece support of preferred embodiment shown in Fig. 1 mechanism;
Fig. 4 is the structural representation of the motor-driven micro-adjusting mechanism of the AB axle of preferred embodiment shown in Fig. 1;
Fig. 5 is the structural representation of the B of preferred embodiment shown in Fig. 1 axle micro-adjusting mechanism;
Fig. 6 is the structural representation of the angle limit of preferred embodiment shown in Fig. 1 testing agency;
Fig. 7 is the circuit block diagram of the angle limit of preferred embodiment shown in Fig. 1 testing agency.
Embodiment
As shown in Fig. 1-7, six degree of freedom supersonic imaging device in this preferred embodiment, comprise outside framework 4, worktable 7, workpiece support 6, combination slide unit 1 and the motor-driven micro-adjusting mechanism 2 of AB axle, described outside framework 4 bottom surfaces are provided with tank 5, described worktable 7 is arranged on the bottom surface of tank 5, described workpiece support 6 is arranged on the worktable 7 of bottom surface of tank 5, and described combination slide unit 1 is arranged on outside framework 4 tops, and the motor-driven micro-adjusting mechanism 2 of described AB axle is arranged on combination slide unit 1.The flatness of described worktable 7 is very high, and it act as: 1, place work piece or workpiece support 6; 2, combine the opposing parallel plane of slide unit, can be used as a reference field of system.On described outside framework 4, be also provided with control box 9, electronic hand wheel 10, the anxious assembly 3, whole equipment integrated design of stopping.It is when meeting accident or having predicted when unexpected that described urgency is stopped assembly 3 Main Functions, presses suddenly to stop assembly 3, cuts off all ring currents, carries out safeguard protection.Described worktable also comprises 4 cover adjusting pole assemblies and many universal lathes adjustment pin.Described 4 cover adjusting pole assemblies are arranged on respectively place, four jiaos of worktable both sides, can carry out with it plane corner of adjusting operating platform.Described many universal lathes are adjusted pin and are arranged on respectively below worktable, can be parallel by the x, the y coordinate plane that regulate it highly to realize worktable and relatively combine slide unit.In addition, can directly on worktable, carry out the C scanning automated imaging of the parts such as flat board, spheroid and three-dimension curved surface body, and when carrying out cylindrical C scanning automated imaging, need to install additional workpiece support.
Described combination slide unit 1 comprises the motor-driven micro-adjusting mechanism driving mechanism 102 of AB axle, connecting cross beam 107, vertical slide rail 101, vertical slide rail driving mechanism 103, longitudinal slide rail 104, longitudinal slide rail driving mechanism 105, article two, horizontal slide rail 106, described two horizontal slide rails 106 are arranged on respectively outside framework 4 tops, and two horizontal slide rail 106 is parallel to each other, the two ends of described connecting cross beam 107 are slidably arranged on respectively on two horizontal slide rails 106, longitudinally slide rail 104 bottom surfaces are arranged on connecting cross beam 107, described longitudinal slide rail driving mechanism 105 is arranged on connecting cross beam 107, and longitudinally slide rail driving mechanism 105 is connected with longitudinal slide rail 104, described vertical slide rail 101 is being arranged on longitudinal slide rail 104 of slide rail 104 slips along the longitudinal, described vertical slide rail driving mechanism 103 is arranged on longitudinal slide rail 104, and vertical slide rail driving mechanism 103 is connected with vertical slide rail 101, what the motor-driven micro-adjusting mechanism of described AB axle can slide along vertical slide rail 101 is arranged on vertical slide rail 101, the motor-driven micro-adjusting mechanism driving mechanism 102 of described AB axle is arranged on vertical slide rail 101, and the motor-driven micro-adjusting mechanism driving mechanism 102 of AB axle is connected with the motor-driven micro-adjusting mechanism 2 of AB axle.
The motor-driven micro-adjusting mechanism driving mechanism 102 of described AB axle, vertical slide rail driving mechanism 103, longitudinal slide rail driving mechanism 105 all adopt screw rod reciprocating mechanism, described screw rod reciprocating mechanism comprises motor, screw rod, nut, the output shaft connecting screw rod of described motor, described nut is connected with screw flight.The nut of the motor-driven micro-adjusting mechanism driving mechanism 102 of AB axle is connected with the motor-driven micro-adjusting mechanism 2 of AB axle, and the nut of vertical slide rail driving mechanism 103 is connected with vertical slide rail 101, and longitudinally the nut of slide rail driving mechanism 105 is connected with longitudinal slide rail 104.
The motor-driven micro-adjusting mechanism 2 of described AB axle comprises the first supporting seat 201, can make A axle micro-adjusting mechanism that A axle rotates, can make B axle micro-adjusting mechanism that B axle rotates and for the probe mounting frame 202 of probe is installed, described A axle micro-adjusting mechanism is arranged on the first supporting seat 201, described B axle micro-adjusting mechanism is arranged on A axle micro-adjusting mechanism, and described probe mounting frame 202 is arranged on B axle micro-adjusting mechanism.
Described A axle micro-adjusting mechanism comprises the turnbarrel 203 that can do the rotation of A axle, the first driven gear 204, the first driving gear 205 and the first driving mechanism, the axis of described turnbarrel 203 direction that rotates is A axle, described turnbarrel 203 can be arranged on the first supporting seat 201 rotationally around its axis, described the first driven gear 204 is arranged on turnbarrel 203 tops, described the first driving mechanism is arranged on the first supporting seat 201, described the first driving gear 205 is arranged on the first driving mechanism output shaft, and the first driving gear 205 and the first driven gear 204 engaged transmission.
Described the first driving mechanism is the first motor 206.
Described B axle micro-adjusting mechanism comprises the second supporting seat 207, the second driving mechanism, worm gear 208, worm screw 209, described the second driving mechanism is arranged on turnbarrel 203 tops, described the second supporting seat 207 is arranged on turnbarrel 203, described worm screw 209 is positioned at turnbarrel 203, worm screw 209 tops connect the second driving mechanism output shaft, worm screw 209 bottoms connect the second supporting seat 207, described worm gear 208 is rotating to be arranged on the second supporting seat 207, described worm gear 208 and worm screw 209 engaged transmission, described probe mounting frame 202 is arranged in the rotating shaft of worm gear 208, the rotating shaft of described worm gear 208 is B axle.
Described the second driving mechanism is the second motor 210.
If allow probe do the axial rotation of A, just allow the first motor 206 work, the output shaft of the first motor 206 drives the first driving gear 205 to make A axle and rotates, the first driving gear 205 drives the first driven gear 204 to make A axle and rotates, and turnbarrel 203 follows the first driven gear 204 to do the rotation of A axle, be arranged on B axle micro-adjusting mechanism on turnbarrel 203 and follow turnbarrel 203 and make A axle and rotate, probe mounting frame 202, the probe being arranged on probe mounting frame 202 follow B axle micro-adjusting mechanism to do the axial rotation of A.
Allowing probe make B axle rotates, allow the second motor 210 work, the output shaft of the second motor 210 drives worm screw 209 to rotate, and worm screw 209 drives worm gears 208 to rotate, probe mounting frame 202, be arranged on probe on probe mounting frame 202 accordingly along with worm gear 208 is done the axial rotation of B.
Therefore,, by controlling the first motor 206 and the second motor 210, can carry out accurate adjustment to the angle of probe.
The motor-driven micro-adjusting mechanism 2 of described AB axle also comprises angle limit testing agency 8, and described angle limit testing agency 8 comprises supporting seat 801, can synchronize with probe rotating disk 802, angle testing circuit plate 803 and two magnet 804 of rotation.Magnet 804 is selected Nd-Fe-B permanent magnet, and the table magnetic size of Nd-Fe-B permanent magnet is 6000 Gausses.
Described rotating disk 802 is rotating to be arranged on supporting seat 801.Described angle testing circuit plate 803 is arranged on supporting seat 801, described angle testing circuit plate 803 upper surfaces are provided with probe and clockwise rotate extreme angles, probe rotates counterclockwise two Hall elements 805 corresponding to extreme angles, the bottom surface of described rotating disk 802 has in two magnet mounting hole 806(figure can only see 1, and for the ease of observing, this magnet mounting hole 806 is cut open), described two magnet 804 lay respectively in two magnet mounting holes 806, and two magnet 804 are corresponding one by one with two Hall elements 805 respectively, described Hall element 805 output magnetic pole detection signals, described angle testing circuit plate 803 also comprises computing circuit, computing circuit converts magnetic pole detection signal to digital signal, control module receiving digital signals, after processing, send drive control signal.When rotating disk 802 rotates with magnet 804, when magnet 804 enters the induction range of corresponding Hall element 805, Hall element 805 output magnetic pole detection signals, computing circuit is exported after magnetic pole detection signal is converted to digital signal, after control module receiving digital signals, control motor quits work, and now probe turns to the extreme position of this direction.
The face of cylinder at described two magnet 804 rotary motion trace places is through two Hall element 805 centers.Two Hall elements 805 detect respectively rotating disk 802 extreme angles clockwise rotating and the extreme angles rotating counterclockwise, thereby allow control device control driving mechanism, quit work.Control module is controlled the motor driver of motor, make the work of driven by motor machine assembly, allow rotary part rotate along clockwise direction, first magnet 804 on being installed on rotating disk 802 is during near corresponding first Hall element 805, first Hall element 805 output magnetic pole detection signals (being exactly the signal that clockwise direction puts in place), the computing circuit of angle testing circuit plate 803 is exported after magnetic pole detection signal is converted to digital signal, control module receives the motion control signal that digital signal just stops exporting this direction, allowing driving mechanism stop driven rotary parts rotates along clockwise direction.The motor driver that control module is controlled motor makes driving mechanism driving mechanical cell operation, allow rotary part along counterclockwise rotating, second magnet on being installed on rotating disk 802 804 is during near corresponding first Hall element 805, second Hall element 805 output magnetic pole detection signal (being exactly the signal counterclockwise putting in place), the computing circuit of angle testing circuit plate 803 is exported after magnetic pole detection signal is converted to digital signal, control module receives the motion control signal that digital signal just stops exporting this direction, allow driving mechanism stop driven rotary parts along counterclockwise rotating.
Described Hall element 805 adopts linear hall sensor, and it is 6000 Gausses' magnet that magnet 804 is selected table magnetic, and the repetitive positioning accuracy of magnet 804 pole surface and Hall element 805 surface distance 2mm Yi Nei，Ze mechanisms can reach 0.015mm(0.1 °).
Described angle testing circuit plate 803 surfaces are coated with epoxy resin layer.The effect of described epoxy resin layer is waterproof.When testing circuit need be placed in underwater operation, epoxy resin layer can play to angle testing circuit plate 803 effect of waterproof.
Described workpiece support 6 comprises pedestal, workpiece support mechanism driving mechanism, gear train, workpiece support mechanism, and described workpiece support mechanism driving mechanism, gear train, workpiece support mechanism are arranged on pedestal respectively.
Described workpiece support mechanism comprises drive roll 601, drive roll supporting mechanism, passive cylinder 602 and passive cylinder support mechanism, described drive roll supporting mechanism is arranged on pedestal, first rotating shaft 101 at described drive roll 601 two ends is rotating being arranged on drive roll supporting mechanism respectively, described passive cylinder support mechanism is arranged on pedestal, and second rotating shaft 201 at described passive cylinder 602 two ends is rotating to be arranged in passive cylinder support mechanism; Described workpiece support mechanism driving mechanism is connected with gear train, and described gear train is connected with the rotating shaft of drive roll 601 one end.
Described drive roll supporting mechanism comprises two clutch shaft bearing seats 603, and described two clutch shaft bearing seats 603 are arranged on respectively on pedestal, and first rotating shaft 60101 at described drive roll 601 two ends is rotating being arranged on two clutch shaft bearing seats 603 respectively.
Described passive cylinder support mechanism comprises two the second bearing seats 604, and described two the second bearing seats 604 are arranged on respectively on pedestal, and second rotating shaft 60201 at described passive cylinder 602 two ends is rotating being arranged on two the second bearing seats 604 respectively.
Described pedestal comprises base plate 605, drive transmission installing plate 606 and adjustable mounting flange 607, described drive transmission installing plate 606 bottoms are arranged on base plate 605 end faces, and described adjustable mounting flange 607 is arranged on drive transmission installing plate 606 tops.The height of described adjustable mounting flange 607 can regulate.
Described workpiece support mechanism driving mechanism is motor, and described motor is arranged on adjustable mounting flange 607.
Described motor is the servomotor 608 with scrambler.
Described gear train comprises driving wheel 609, follower 610, stretching pulley 612 and Timing Belt 611, described driving wheel 609 is arranged on the output shaft of servomotor 608, described follower 610 is arranged in the rotating shaft of drive roll 601 one end, and Timing Belt 611 connects driving wheel 609 and follower 610.Described stretching pulley 612 is arranged on drive transmission installing plate 606, and the lateral surface of stretching pulley 612 compressing Timing Belts 611.
In addition; it should be noted that, the specific embodiment described in this instructions, its each several part titles etc. can be different; all equivalence or simple change of doing according to described structure, feature and the principle of patent design of the present invention, are included in the protection domain of patent of the present invention.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment; only otherwise depart from structure of the present invention or surmount this scope as defined in the claims, all should belong to protection scope of the present invention.
Claims (10)
1. a six degree of freedom supersonic imaging device, comprise outside framework, worktable, workpiece support, combination slide unit and the motor-driven micro-adjusting mechanism of AB axle, it is characterized in that: described outside framework bottom surface is provided with tank, described worktable is arranged on the bottom surface of tank, described workpiece support is arranged on worktable, described combination slide unit is arranged on outside framework top, and the motor-driven micro-adjusting mechanism of described AB axle is arranged on combination slide unit; The motor-driven micro-adjusting mechanism of described AB axle comprises the first supporting seat, can make A axle micro-adjusting mechanism that A axle rotates, can make B axle micro-adjusting mechanism that B axle rotates and for the probe mounting frame of probe is installed, described A axle micro-adjusting mechanism is arranged on the first supporting seat, described B axle micro-adjusting mechanism is arranged on A axle micro-adjusting mechanism, and described probe mounting frame is arranged on B axle micro-adjusting mechanism.
2. six degree of freedom supersonic imaging device as claimed in claim 1, it is characterized in that: described A axle micro-adjusting mechanism comprises the turnbarrel that can do the rotation of A axle, the first driven gear, the first driving gear and the first driving mechanism, the direction that rotates of the axis of described turnbarrel is A axle, what described turnbarrel can rotate around its axis is arranged on the first supporting seat, described the first driven gear is arranged on turnbarrel top, described the first driving mechanism is arranged on the first supporting seat, described the first driving gear is arranged on the first driving mechanism output shaft, and the first driving gear and the engagement of the first driven gear, described B axle micro-adjusting mechanism comprises the second supporting seat, the second driving mechanism, worm gear, worm screw, described the second driving mechanism is arranged on turnbarrel top, described the second supporting seat is arranged on turnbarrel, described worm screw is positioned at turnbarrel, worm screw top connects the second driving mechanism output shaft, worm screw bottom connects the second supporting seat, described worm gear is rotating to be arranged on the second supporting seat, described worm gear and worm mesh, described probe mounting frame is arranged in the rotating shaft of worm gear, and the rotating shaft of described worm gear is B axle.
3. six degree of freedom supersonic imaging device as claimed in claim 2, is characterized in that: described the first driving mechanism is the first motor, and described the second driving mechanism is the second motor.
4. six degree of freedom supersonic imaging device as claimed in claim 2, it is characterized in that: the motor-driven micro-adjusting mechanism of described AB axle also comprises angle limit testing agency, described angle limit testing agency comprises supporting seat, can with probe synchronize rotation rotating disk, described rotating disk is rotating to be arranged on supporting seat, it is characterized in that: described angle limit testing agency also comprises angle testing circuit plate and two magnet, described angle testing circuit plate is fixed on supporting seat, angle testing circuit plate is provided with two Hall elements that become special angle with center of turntable, the end face that described rotating disk is relative with angle testing circuit plate has two holes, described two magnet lay respectively in described two holes, described Hall element output magnetic pole detection signal, described angle testing circuit plate also comprises computing circuit, described computing circuit is converted to digital signal by magnetic pole detection signal, control module receiving digital signals, after processing, send drive control signal.
5. six degree of freedom supersonic imaging device as claimed in claim 1, it is characterized in that: described workpiece support comprises pedestal, workpiece support mechanism driving mechanism, gear train, workpiece support mechanism, described workpiece support mechanism driving mechanism, gear train, workpiece support mechanism is arranged on respectively on pedestal, described workpiece support mechanism comprises drive roll, drive roll supporting mechanism, passive cylinder and passive cylinder support mechanism, described drive roll supporting mechanism is arranged on pedestal, first rotating shaft at described drive roll two ends is rotating being arranged on drive roll supporting mechanism respectively, described passive cylinder support mechanism is arranged on pedestal, second rotating shaft at described passive cylinder two ends is rotating to be arranged in passive cylinder support mechanism, described workpiece support mechanism driving mechanism is connected with gear train, and described gear train is connected with the rotating shaft of drive roll one end.
6. six degree of freedom supersonic imaging device as claimed in claim 5, it is characterized in that: described drive roll supporting mechanism comprises two clutch shaft bearing seats, described two clutch shaft bearing seats are arranged on respectively on pedestal, and first rotating shaft at described drive roll two ends is rotating being arranged on two clutch shaft bearing seats respectively.
7. six degree of freedom supersonic imaging device as claimed in claim 5, it is characterized in that: described passive cylinder support mechanism comprises two the second bearing seats, described two the second bearing seats are arranged on respectively on pedestal, and second rotating shaft at described passive cylinder two ends is rotating being arranged on two the second bearing seats respectively.
8. six degree of freedom supersonic imaging device as claimed in claim 5, it is characterized in that: described pedestal comprises base plate, drive transmission installing plate and adjustable mounting flange, described drive transmission installing plate bottom is arranged on plate top surface, and described adjustable mounting flange is arranged on drive transmission installing plate top.
9. six degree of freedom supersonic imaging device as claimed in claim 8, it is characterized in that: described workpiece support mechanism driving mechanism is motor, described motor is arranged on adjustable mounting flange, described gear train comprises driving wheel, follower, stretching pulley and Timing Belt, described driving wheel is arranged on the output shaft of motor, described follower is arranged in the rotating shaft of drive roll one end, Timing Belt connects driving wheel and follower, described stretching pulley is arranged on drive transmission installing plate, and the lateral surface of stretching pulley compressing Timing Belt.
10. six degree of freedom supersonic imaging device as claimed in claim 1, it is characterized in that: described combination slide unit comprises the motor-driven micro-adjusting mechanism driving mechanism of AB axle, connecting cross beam, vertical slide rail, vertical slide rail driving mechanism, longitudinal slide rail, longitudinal slide rail driving mechanism, article two, horizontal slide rail, described two horizontal slide rails are arranged on respectively outside framework top, and two horizontal slide rail is parallel to each other, the two ends of described connecting cross beam are slidably arranged on respectively on two horizontal slide rails, longitudinally slide rail bottom surface is arranged on connecting cross beam, described longitudinal slide rail driving mechanism is arranged on connecting cross beam, and longitudinally slide rail driving mechanism is connected with longitudinal slide rail, described vertical slide rail is being arranged on longitudinal slide rail of slide rail slip along the longitudinal, described vertical slide rail driving mechanism is arranged on longitudinal slide rail, and vertical slide rail driving mechanism is connected with vertical slide rail, what the motor-driven micro-adjusting mechanism of described AB axle can slide along vertical slide rail is arranged on vertical slide rail, the motor-driven micro-adjusting mechanism driving mechanism of described AB axle is arranged on vertical slide rail, and the motor-driven micro-adjusting mechanism driving mechanism of AB axle is connected with the motor-driven micro-adjusting mechanism of AB axle, described worktable also comprises 4 cover adjusting pole assemblies and many universal lathes adjustment pin, and described 4 cover adjusting pole assemblies are arranged on respectively place, four jiaos of worktable both sides, and described many universal lathes are adjusted pin and are arranged on below worktable respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310620275.0A CN103630610A (en) | 2013-11-29 | 2013-11-29 | Six-degree-of-freedom ultrasonic imaging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310620275.0A CN103630610A (en) | 2013-11-29 | 2013-11-29 | Six-degree-of-freedom ultrasonic imaging device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103630610A true CN103630610A (en) | 2014-03-12 |
Family
ID=50211882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310620275.0A Pending CN103630610A (en) | 2013-11-29 | 2013-11-29 | Six-degree-of-freedom ultrasonic imaging device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103630610A (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104237387A (en) * | 2014-09-29 | 2014-12-24 | 南通友联数码技术开发有限公司 | Ultrasonic probe detection device |
| CN104965075A (en) * | 2015-07-16 | 2015-10-07 | 深圳德夏科技发展有限公司 | Chemiluminiscence enzyme immunoassay fluorescence comprehensive detector |
| CN105486755A (en) * | 2015-12-28 | 2016-04-13 | 常州常瑞轨道交通科技有限公司 | Docking mechanism used for ultrasonic flaw-detecting machine |
| CN105866256A (en) * | 2016-03-30 | 2016-08-17 | 西北工业大学 | Automatic ultrasonic transducer calibrating apparatus |
| CN106248794A (en) * | 2016-09-22 | 2016-12-21 | 洛阳豪智机械有限公司 | A kind of metal cylinder parts automated ultrasonic flaw detecting machine |
| CN106353409A (en) * | 2016-10-09 | 2017-01-25 | 南昌航空大学 | Device for automatically adjusting direction of detection probe in water immersion ultrasonic detection and adjusting method |
| CN106770685A (en) * | 2016-12-26 | 2017-05-31 | 中核北方核燃料元件有限公司 | Urnium-base alloy fuel pellet supersonic detection device |
| CN106814135A (en) * | 2017-01-26 | 2017-06-09 | 吉林大学 | The phased array supersonic automatic checkout system and method for electric arc plug welds |
| CN107037134A (en) * | 2017-04-25 | 2017-08-11 | 中国科学院声学研究所 | A kind of underwater type ultrasonic probe aligning structure and method of adjustment |
| CN109060966A (en) * | 2018-07-27 | 2018-12-21 | 西北工业大学 | A kind of ultrasonic transducer self-checking device |
| CN110002160A (en) * | 2019-04-12 | 2019-07-12 | 山东青岛烟草有限公司 | A kind of multi-faceted barcode scanning device of movable type smoke box storage |
| CN110319802A (en) * | 2019-08-06 | 2019-10-11 | 安徽理工大学 | A kind of adjustable type trigger-type three-dimensional manometer metal micro-nano gauge head |
| CN112114040A (en) * | 2020-09-15 | 2020-12-22 | 江苏铍迪埃坶节能科技有限公司 | Ultrasonic detector and detection analysis method |
| CN112540121A (en) * | 2020-12-04 | 2021-03-23 | 江苏五环建设有限公司 | Building water route pipeline breakage point short-term test device |
| CN114227290A (en) * | 2021-12-14 | 2022-03-25 | 佛山市顺德区顺数自动化设备制造有限公司 | Multi-angle multi-probe numerical control lathe |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4537075A (en) * | 1981-07-25 | 1985-08-27 | British Aerospace Public Limited Company | Position control |
| CN201852818U (en) * | 2010-11-10 | 2011-06-01 | 北京欧宁航宇检测技术有限公司 | Ultrasonic water immersion detecting and loading device for purity of rod |
| CN201953489U (en) * | 2010-12-30 | 2011-08-31 | 董鸿儒 | Engine crankshaft phase signal pickup device |
| CN103344707A (en) * | 2013-06-24 | 2013-10-09 | 长沙理工大学 | Probe frame used for automatic water immersion ultrasonic testing of components with complicated surfaces |
| CN203479757U (en) * | 2013-11-29 | 2014-03-12 | 广东汕头超声电子股份有限公司 | Six-degree-of-freedom ultrasonic imaging device |
-
2013
- 2013-11-29 CN CN201310620275.0A patent/CN103630610A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4537075A (en) * | 1981-07-25 | 1985-08-27 | British Aerospace Public Limited Company | Position control |
| CN201852818U (en) * | 2010-11-10 | 2011-06-01 | 北京欧宁航宇检测技术有限公司 | Ultrasonic water immersion detecting and loading device for purity of rod |
| CN201953489U (en) * | 2010-12-30 | 2011-08-31 | 董鸿儒 | Engine crankshaft phase signal pickup device |
| CN103344707A (en) * | 2013-06-24 | 2013-10-09 | 长沙理工大学 | Probe frame used for automatic water immersion ultrasonic testing of components with complicated surfaces |
| CN203479757U (en) * | 2013-11-29 | 2014-03-12 | 广东汕头超声电子股份有限公司 | Six-degree-of-freedom ultrasonic imaging device |
Non-Patent Citations (5)
| Title |
|---|
| 余汪洋: "超声水浸检测系统机械扫描装置的研制", 《无损探伤》 * |
| 北京信息科技大学教务处: "五轴铣头的结构分析及设计", 《北京信息科技大学 优秀毕业设计 论文 选集 本科2005届》 * |
| 吴玮 等: "薄壁铜钢径向摩擦焊接头水浸超声C扫描检测系统及其应用", 《自动化与仪器仪表》 * |
| 程景全: "《高新技术中的磁学和磁应用》", 31 May 2006, 中国科学技术出版社 * |
| 魏娟: "超声检测五轴自动扫描系统", 《重型机械》 * |
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104237387A (en) * | 2014-09-29 | 2014-12-24 | 南通友联数码技术开发有限公司 | Ultrasonic probe detection device |
| CN104965075A (en) * | 2015-07-16 | 2015-10-07 | 深圳德夏科技发展有限公司 | Chemiluminiscence enzyme immunoassay fluorescence comprehensive detector |
| CN105486755A (en) * | 2015-12-28 | 2016-04-13 | 常州常瑞轨道交通科技有限公司 | Docking mechanism used for ultrasonic flaw-detecting machine |
| CN105866256A (en) * | 2016-03-30 | 2016-08-17 | 西北工业大学 | Automatic ultrasonic transducer calibrating apparatus |
| CN106248794B (en) * | 2016-09-22 | 2019-02-15 | 洛阳豪智机械有限公司 | A kind of metal cylinder components automated ultrasonic flaw detecting machine |
| CN106248794A (en) * | 2016-09-22 | 2016-12-21 | 洛阳豪智机械有限公司 | A kind of metal cylinder parts automated ultrasonic flaw detecting machine |
| CN106353409A (en) * | 2016-10-09 | 2017-01-25 | 南昌航空大学 | Device for automatically adjusting direction of detection probe in water immersion ultrasonic detection and adjusting method |
| CN106353409B (en) * | 2016-10-09 | 2019-08-27 | 南昌航空大学 | Detection probe direction automatic regulating apparatus and method of adjustment for immersed ultrasonic test |
| CN106770685B (en) * | 2016-12-26 | 2019-07-12 | 中核北方核燃料元件有限公司 | Urnium-base alloy fuel pellet supersonic detection device |
| CN106770685A (en) * | 2016-12-26 | 2017-05-31 | 中核北方核燃料元件有限公司 | Urnium-base alloy fuel pellet supersonic detection device |
| CN106814135B (en) * | 2017-01-26 | 2019-03-15 | 吉林大学 | The phased array supersonic automatic testing method of electric arc plug welds |
| CN106814135A (en) * | 2017-01-26 | 2017-06-09 | 吉林大学 | The phased array supersonic automatic checkout system and method for electric arc plug welds |
| CN107037134A (en) * | 2017-04-25 | 2017-08-11 | 中国科学院声学研究所 | A kind of underwater type ultrasonic probe aligning structure and method of adjustment |
| CN107037134B (en) * | 2017-04-25 | 2024-02-13 | 中国科学院声学研究所 | Submersible ultrasonic probe alignment structure and adjustment method |
| CN109060966A (en) * | 2018-07-27 | 2018-12-21 | 西北工业大学 | A kind of ultrasonic transducer self-checking device |
| CN110002160A (en) * | 2019-04-12 | 2019-07-12 | 山东青岛烟草有限公司 | A kind of multi-faceted barcode scanning device of movable type smoke box storage |
| CN110319802A (en) * | 2019-08-06 | 2019-10-11 | 安徽理工大学 | A kind of adjustable type trigger-type three-dimensional manometer metal micro-nano gauge head |
| CN110319802B (en) * | 2019-08-06 | 2024-02-13 | 安徽理工大学 | Adjustable trigger type three-dimensional nano metal micro-nano measuring head |
| CN112114040A (en) * | 2020-09-15 | 2020-12-22 | 江苏铍迪埃坶节能科技有限公司 | Ultrasonic detector and detection analysis method |
| CN112540121A (en) * | 2020-12-04 | 2021-03-23 | 江苏五环建设有限公司 | Building water route pipeline breakage point short-term test device |
| CN114227290A (en) * | 2021-12-14 | 2022-03-25 | 佛山市顺德区顺数自动化设备制造有限公司 | Multi-angle multi-probe numerical control lathe |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103630610A (en) | Six-degree-of-freedom ultrasonic imaging device | |
| CN106908014B (en) | Five-axis measuring device for 3D curved glass | |
| CN104290006B (en) | Performance measuring and on-line correcting device and method for antenna housing | |
| CN107991390A (en) | A kind of bevel gear automatic ultrasionic detector and method | |
| CN108761868B (en) | Automatic Gamma detection machine for display panel | |
| CN108213526A (en) | A kind of full-automatic numerical control duplex head milling machine | |
| CN203479757U (en) | Six-degree-of-freedom ultrasonic imaging device | |
| CN208299940U (en) | A kind of detection device of double-station camera module | |
| CN209295918U (en) | A kind of gear detector | |
| CN105043791A (en) | Pneumatic clamp test bench | |
| CN109916622A (en) | A kind of RV speed reducer testing stand and its connecting tooling | |
| CN203479762U (en) | A-B axis motorized fine adjustment mechanism of six-degree-of-freedom ultrasonic imaging device | |
| CN103090826B (en) | The section gauge device of high-ductility elongate rod part | |
| CN111537821B (en) | Testing device and measuring system suitable for wireless charging system of electric automobile | |
| CN205951057U (en) | Directional sizing machine of crystal bar | |
| CN107218885A (en) | A kind of cylindrical workpiece measurement apparatus and method based on hall sensor | |
| CN218872930U (en) | Motor shell visual detection equipment | |
| CN107121279B (en) | A kind of two-sided engagement Automatic Check-out And Readiness Equipment of small modulus flexbile gear of harmonic speed reducer | |
| CN208297094U (en) | A kind of camera detection machine | |
| CN114894128B (en) | Lead screw raceway surface waviness detection equipment | |
| CN209578465U (en) | Based on half-closed loop control for realizing the hardware configuration of laser head automatic focusing | |
| CN203479254U (en) | Angle limit detecting mechanism of six-degree-of-freedom ultrasonic imaging device | |
| CN101319876B (en) | Six-shaft test bench | |
| CN204546806U (en) | A kind of crystal sizing machine | |
| CN101915804A (en) | Nondestructive crack detection method for automobile torsion bar |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20140312 |
|
| RJ01 | Rejection of invention patent application after publication |