CN103627043A - High-performance rubber for generator shock pad and preparation process thereof - Google Patents
High-performance rubber for generator shock pad and preparation process thereof Download PDFInfo
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Abstract
The invention discloses high-performance rubber for a generator shock pad and a preparation process thereof. Raw materials of the rubber comprise: natural rubber, DBD (Dibromodulcitol), 100-mesh zinc oxide, stearic acid, CTP (Cytidine Triphosphate), spraying carbon black, DCP (Dicalcium Phosphate), BMI (Bismaleimide Resin), TMTD (Thiram), CZ (Citrazinic Acid), m-phenylenediamine and bisphenol A type epoxy resin; and the preparation process comprises: premixing, mixing and vulcanizing. A rubber material is fully activated by mixing to improve the heat resistance, aging resistance and deformation resistance of the rubber material, the m-phenylenediamine and the BMI are pre-mixed before the vulcanizing procedure to improve the toughness of the BMI, the bisphenol A type epoxy resin is added with the m-phenylenediamine, the three components are compatible and perforative to improve the shearing strength and the aging resistance of the rubber, the CZ and the TMTD are added to further improve the curing speed and the scorch resistance, and the finally obtained rubber has good breaking strength and breaking elongation, proper hardness, excellent high temperature resistance and good damping effect.
Description
Technical field
The invention belongs to generator cushion blocking glue production technical field, be specifically related to high-performance rubber and preparation technology thereof for a kind of generator cushion blocking.
Background technology
Develop rapidly along with modern industry, the power of generator is increasing, the harm of vibrations and noise is also more and more outstanding, now widely used method is to utilize elastomeric material and framework material (as metal, fiber, engineering plastics etc.) compounded vibroshock or special rubber visco-elasticity high damping material are eliminated the vibratory impulse of vibration source and are absorbed noise, generator is because long term operation produces amount of heat, require the cushion blocking of generator to there is high strength by rubber electrodes, high elongation rate, high-wearing feature, high temperature resistant, avoid occurring thermal ageing, but the performance of yielding rubber still can not meet the demand of generator at present, cause annual glue consumption huge.
Yielding rubber was used after for some time, rubber hardening, shockproof properties variation, reason: 1. sulfur-crosslinked mode changes disulfide linkage and monosulfidic bond into and makes cross-linking density increase by gathering sulfide linkage; 2. rubber sclerosis itself worsens; What 3. by sulfur sulfurizing agent, produced is crosslinked etc.At present long by form single sulfide enrichment crosslinked form, add protective agent or the methods such as the combined amount of sulfur sulfurizing agent reduces as much as possible solved, but can not suppress fully the sclerosis of rubber after life-time service (thermal ageing), shockproof properties worsens.
Application number is 200410104741 invention < < vibration damping rubber composition > >, vulcanizing agent adopts specific bismaleimide compound, do not contain sulphur, to suppress the sclerosis of rubber after life-time service.But bismaleimide compound activity is higher, in sulfidation, easily participate in crosslinking reaction, consume the free radical of the vulcanization accelerator of part, postpone rubber mass curing time; Bismaleimide compound molecular structure is rigidity, and add-on surpasses 1 part, can be uneven because disperseing in rubber mass, in drawing process, produce stress concentration, and can obviously reduce the breaking tenacity of rubber mass; During sulfuration, just do not produce and be cross-linked, also the effect due to heat and other factors produces Congress of Industrial Organizations's chain and molecule chain break.Bismaleimide compound can significantly improve the cross-linking efficiency of peroxide vulcanizing system, excessive if crosslinked institute preponderates, and rubber is will hardness higher.Gained vibration damping rubber composition hardness is higher, and breaking tenacity and elongation at break are on the low side, and it is limited that over-all properties strengthens degree.In addition, bismaleimide compound good heat resistance, vulcanization rate is slower, and sulfuration requires to carry out at higher temperature; Bismaleimide compound price is also more expensive, so at present still only as crosslinking coagent, add on a small quantity, to realize the high-speed vulcanization of rubber.
Summary of the invention
The present invention is in order to make up the deficiencies in the prior art, and high-performance rubber and preparation technology thereof for a kind of generator cushion blocking is provided, and this rubber has good breaking tenacity and elongation at break and suitable hardness, and resistance to elevated temperatures is excellent, good damping effect.
A generator cushion blocking high-performance rubber, its raw materials used comprising: 100 parts of natural rubbers, 0.1~0.2 part of peptizer DBD, 4~5 part of 100 order zinc oxide, 0.9~1.1 part of stearic acid, 0.2~0.3 part of anti-scorching agent CTP, 28~32 parts of spray carbon blacks, 2.5~3.5 parts of vulcanizing agent DCP, 0.5~0.6 part of accelerant B MI, 0.6~0.7 part of mphenylenediamine, 0.1 part of bisphenol A type epoxy resin, 0.1~0.2 part of Vulcanization accelerator TMTD, 0.1 part of accelerant CZ; Described part refers to mass parts.
The preparation technology of high-performance rubber for described generator cushion blocking, comprises the following steps:
1. premix: adopt appropriate xylene solution as solvent, be heated to after 80 ℃, add 0.5~0.6 part of mphenylenediamine, until completely dissolved, add 0.5~0.6 part of accelerant B MI, at 90 ℃, stir after 5~7min, dimethylbenzene is evaporated, in 60 ℃ of baking ovens, dry 5min again, with pulverizer, be ground into powder, standby;
2. mixing: in 100 parts of natural rubbers, add 0.1~0.2 part of peptizer DBD, in two roller mills, thin-pass is plasticated 5 times, evenly, after bag roller, add successively 4~5 part of 100 order zinc oxide, 0.9~1.1 part of stearic acid, 0.2~0.3 part of anti-scorching agent CTP, then add 28~32 parts of spray carbon blacks, carry out mixing, preliminary roller melting temperature is 55~60 ℃, and rear roller melting temperature is 50~55 ℃, mixing evenly rear blanking slice;
3. sulfuration: the mixing film making is put into evacuated flat panel vulcanizer, the powder, 0.1 part of bisphenol A type epoxy resin, 0.1 part of mphenylenediamine, 0.1 part of Vulcanization accelerator TMTD, the 0.1 part of accelerant CZ that add 2.5~3.5 parts of vulcanizing agent DCP, premixs to make, at 165 ℃~175 ℃, atmospheric pressure vulcanization 25~30min obtains required goods.
In mixing process, first will in 100 parts of natural rubbers, add peptizer DBD(2,2 '-dibenzamide Diphenyl disulfide compound), in two roller mills, thin-pass is plasticated 5 times, carries out depolymerization, cuts off the macromolecular chain of natural rubber, increases plasticity-.In order to make zinc oxide give full play to activation, reinforcement and heat conduction function in sizing material, select 100 order zinc oxide, compare with common zinc oxide, can in mixing process, more easily be uniformly dispersed, with the abundant combination of rubber, heat aging property is relatively better.Add 0.2~0.3 part of anti-scorching agent CTP (N-cyclohexyl thio phthalamide) can effectively prevent that sizing material from incipient scorch occurring in the course of processing, improve sizing material processing safety.Add 28~32 parts of spray carbon blacks as sizing material weighting agent, make sizing material obtain good elasticity and elongation, strengthen non-deformability.
In vulcanizing agent DCP (dicumyl peroxide), add accelerant B MI(bismaleimides), in sulfidation, can effectively increase vulcanization reaction apparent activation energy, improve the rate of crosslinking in sulfidation, effectively suppress disproportionation and the chain rupture of polymkeric substance, accelerant B MI is rock steady structure in ageing of rubber process, can weaken overcure-reversion, but add accelerant B MI easily to make rubber generation over cure phenomenon, make rubber fragility larger, room temperature shearing resistance is poor.Add after strengthening agent mphenylenediamine, can greatly improve the snappiness of BMI molecule, strengthen anti-shear ability, in this process, BMI is owing to being subject to the electron attraction of carbonyl on ortho position, the amino generation addition reaction of carbon-carbon double bond in its molecular structure easily and on mphenylenediamine amino, and the phenyl ring of bisphenol A type epoxy resin also can be connected with the amino of mphenylenediamine addition reaction occurs, the premix of accelerant B MI and mphenylenediamine, form a part of long-chain, increase the toughness of accelerant B MI, be conducive to improve the reinforcement strength to natural rubber, when curing temperature is during at 165~175 ℃, two reactions occur simultaneously, run through mutually, three's consistency is good, can effectively improve shear strength and the ageing resistance of rubber.
Accelerant CZ (N-cyclohexyl-2-benzothiazole sulfonamide) is~kind of highly active aftereffect sulfuration
promotorcan assist vulcanizing agent DCP sulfuration, accelerate vulcanization rate, sulfuration preferably makes sample, and scorching quality is good, process safety, Vulcanization accelerator TMTD (tetramethyl-thiuram disulfide) can further strengthen the activity of CZ, both are used in conjunction with, and the moment of torsion of sulfuration later stage rubber is stable, there will not be reversion phenomenon.
The present invention fills a prescription by batching and the vulcanization system optimized in mixing process, control premix, mixing and sulfuration process, obtain high performance cushion blocking rubber, in mixing process, fully activate sizing material, improve heat-resisting ageing-resisting and the non-deformability of sizing material, during vulcanization system batching, first adopt by mphenylenediamine and accelerant B MI premix, increase the toughness of accelerant B MI, use again bisphenol A type epoxy resin and mphenylenediamine addition, three forms fine and close tridimensional network uniformly compatible running through, improve shear strength and the ageing resistance of rubber, promotor adds again CZ and TMTD, further improve vulcanization rate and scorching quality, finally guarantee to obtain good stable mechanical property.After testing, adopt the inventive method, gained cushion blocking rubber, tensile strength 21~23MPa, specific elongation 630~670%, shore hardness 64~66, have good breaking tenacity and elongation at break and suitable hardness, under 500Hz, dynamic proportion factor K d/Ks is 1.28~1.37, compression set amount 12.5~13.3%, rubber mechanical property is excellent, and damping property is good.In air, after 500h, tensile strength rate of descent 4.2~4.7%, breaks and extends rate of descent 17.5~18.3% at 150 ℃, and shore hardness increases by 1.5~2, and rubber resistance to elevated temperatures significantly improves.
Accompanying drawing explanation
Below in conjunction with accompanying drawing and specific embodiment, the present invention will be further described.
Accompanying drawing 1 is the vulcanization curve figure of Elastomers with Different Curing Systems formula.
Specific embodiment
High-performance rubber and a preparation technology thereof for generator cushion blocking, comprise the following steps:
1. premix: adopt appropriate xylene solution as solvent, be heated to after 80 ℃, add 0.5~0.6 part of mphenylenediamine, until completely dissolved, add 0.5~0.6 part of accelerant B MI, at 90 ℃, stir after 5~7min, dimethylbenzene is evaporated, in 60 ℃ of baking ovens, dry 5min again, with pulverizer, be ground into powder, standby;
2. mixing: in 100 parts of natural rubbers, add 0.1~0.2 part of peptizer DBD, in two roller mills, thin-pass is plasticated 5 times, evenly, after bag roller, add successively 4~5 part of 100 order zinc oxide, 0.9~1.1 part of stearic acid, 0.2~0.3 part of anti-scorching agent CTP, then add 28~32 parts of spray carbon blacks, carry out mixing, preliminary roller melting temperature is 55~60 ℃, and rear roller melting temperature is 50~55 ℃, mixing evenly rear blanking slice;
3. sulfuration: the mixing film making is put into evacuated flat panel vulcanizer, the powder, 0.1 part of bisphenol A type epoxy resin, 0.1 part of mphenylenediamine, 0.1 part of Vulcanization accelerator TMTD, the 0.1 part of accelerant CZ that add 2.5~3.5 parts of vulcanizing agent DCP, premixs to make, at 165 ℃~175 ℃, atmospheric pressure vulcanization 25~30min obtains required goods.
When design vulcanization system, adopted five kinds of different formulas, its composition and optimum amount are respectively:
A1:2.5~3.5 part vulcanizing agent DCP, 0.8~0.9 part of mphenylenediamine, 0.6~0.8 part of BMI, 0.2~0.3 part of bisphenol A type epoxy resin;
The powder that A2:2.5~3.5 part vulcanizing agent DCP, premix make (0.6~0.7 part of mphenylenediamine and 0.6~0.7 part of BMI), 0.1 part of bisphenol A type epoxy resin, 0.1 part of mphenylenediamine;
A3:2.5~3.5 part vulcanizing agent DCP, 0.8~0.9 part of accelerant B MI;
A4:2.5~3.5 part vulcanizing agent DCP, 0.6~0.7 part of accelerant B MI, 0.1 part of Vulcanization accelerator TMTD, 0.1 accelerant CZ;
The powder that A5:2.5~3.5 part vulcanizing agent DCP, premix make (0.5~0.6 part of mphenylenediamine and 0.5~0.6 part of BMI), 0.1 part of mphenylenediamine, 0.1 part of bisphenol A type epoxy resin, 0.1 part of Vulcanization accelerator TMTD, 0.1 part of accelerant CZ;
Rubber unvulcanizate is divided into five parts, adds respectively this five kinds of formulas, utilize vulkameter to measure vulcanization curve figure, as shown in Figure 1, wherein, A1 compares with A2, adopt the method for premix, can extend time of scorch, guarantee production safety, A5 compares with A4 with A2, vulcanization characteristics is effectively improved, vulcanization curve is very smooth, produces saferly, still keeps higher hardness and antifatigue and tear resistance after over cure.From this table, the vulcanization system that the technical program adopts, scorching quality is good, and process safety can be accelerated vulcanization rate fast, and the moment of torsion of sulfuration later stage rubber is stable, there will not be reversion phenomenon, shear strength and ageing resistance.
Embodiment mono-
A preparation technology for high-performance rubber for generator cushion blocking, comprises that step is:
1. premix: adopt appropriate xylene solution as solvent, be heated to after 80 ℃, add 0.5 part of mphenylenediamine, until completely dissolved, add 0.5 part of accelerant B MI, at 90 ℃, stir after 5min, dimethylbenzene is evaporated, in 60 ℃ of baking ovens, dry 5min again, with pulverizer, be ground into powder, standby;
2. mixing: in 100 parts of natural rubbers, add 0.1 part of peptizer DBD, in two roller mills, thin-pass is plasticated 5 times, evenly, after bag roller, add successively 4 part of 100 order zinc oxide, 0.9 part of stearic acid, 0.2 part of anti-scorching agent CTP, then add 28 parts of spray carbon blacks, carry out mixing, preliminary roller melting temperature is 55 ℃, and rear roller melting temperature is 50 ℃, mixing evenly rear blanking slice;
3. sulfuration: the mixing film making is put into evacuated flat panel vulcanizer, the powder, 0.1 part of bisphenol A type epoxy resin, 0.1 part of mphenylenediamine, 0.1 part of Vulcanization accelerator TMTD, the 0.1 part of accelerant CZ that add 2.5 parts of vulcanizing agent DCP, premixs to make, at 165 ℃ ℃, atmospheric pressure vulcanization 25min obtains required goods.
Embodiment bis-
On the technique basis of embodiment mono-, the following formula of change and processing parameter: in premix step, adopt 0.55 part of mphenylenediamine and 0.55 part of accelerant B MI, at 90 ℃, stir 6min; In mixing step, adopt 0.15 part of peptizer DBD, 4.5 part of 100 order zinc oxide, 1 part of stearic acid, 0.25 part of anti-scorching agent CTP, then add 30 parts of spray carbon blacks, carry out mixingly, and preliminary roller melting temperature is 57 ℃, and rear roller melting temperature is 52 ℃; In vulcanisation step, add 3 parts of vulcanizing agent DCP, at 170 ℃, atmospheric pressure vulcanization 27min obtains required goods.
Embodiment tri-
On the technique basis of embodiment mono-, the following formula of change and processing parameter: in premix step, adopt 0.6 part of mphenylenediamine and 0.6 part of accelerant B MI, at 90 ℃, stir 7min; In mixing step, adopt 0.2 part of peptizer DBD, 5 part of 100 order zinc oxide, 1.1 parts of stearic acid, 0.3 part of anti-scorching agent CTP, then add 32 parts of spray carbon blacks, carry out mixingly, and preliminary roller melting temperature is 60 ℃, and rear roller melting temperature is 55 ℃; In vulcanisation step, add 3.5 parts of vulcanizing agent DCP, at 175 ℃, atmospheric pressure vulcanization 30min obtains required goods.
Respectively above-mentioned three groups of embodiment resulting products are detected, test item has: under normal temperature, tensile strength, specific elongation rate, shore hardness, compression set amount under the condition of 150 ℃ * 24h, rate of compression 25%, dynamic proportion factor K d/Ks under 500Hz, in air, at 150 ℃ after 500h, tensile strength rate of descent, break and extend rate of descent, shore hardness increasing amount.Detected result is as shown in the table:
As seen from the above table, adopt the inventive method, gained cushion blocking rubber, tensile strength 21~23MPa, specific elongation 630~670%, shore hardness 64~66, have good breaking tenacity and elongation at break and suitable hardness, under 500Hz, dynamic proportion factor K d/Ks is 1.28~1.37, compression set amount 12.5~13.3%, rubber mechanical property is excellent, and damping property is good.In air, after 500h, tensile strength rate of descent 4.2~4.7%, breaks and extends rate of descent 17.5~18.3% at 150 ℃, and shore hardness increases by 1.5~2, and rubber resistance to elevated temperatures significantly improves.
Claims (2)
1. a generator cushion blocking high-performance rubber, it is characterized in that its raw materials used comprising: 100 parts of natural rubbers, 0.1~0.2 part of peptizer DBD, 4~5 part of 100 order zinc oxide, 0.9~1.1 part of stearic acid, 0.2~0.3 part of anti-scorching agent CTP, 28~32 parts of spray carbon blacks, 2.5~3.5 parts of vulcanizing agent DCP, 0.5~0.6 part of accelerant B MI, 0.6~0.7 part of mphenylenediamine, 0.1 part of bisphenol A type epoxy resin, 0.1~0.2 part of Vulcanization accelerator TMTD, 0.1 part of accelerant CZ; Described part refers to mass parts.
2. prepare a technique for high-performance rubber for generator cushion blocking as claimed in claim 1, it is characterized in that, comprise the following steps:
1. premix: adopt appropriate xylene solution as solvent, be heated to after 80 ℃, add 0.5~0.6 part of mphenylenediamine, until completely dissolved, add 0.5~0.6 part of accelerant B MI, at 90 ℃, stir after 5~7min, dimethylbenzene is evaporated, in 60 ℃ of baking ovens, dry 5min again, with pulverizer, be ground into powder, standby;
2. mixing: in 100 parts of natural rubbers, add 0.1~0.2 part of peptizer DBD, in two roller mills, thin-pass is plasticated 5 times, evenly, after bag roller, add successively 4~5 part of 100 order zinc oxide, 0.9~1.1 part of stearic acid, 0.2~0.3 part of anti-scorching agent CTP, then add 28~32 parts of spray carbon blacks, carry out mixing, preliminary roller melting temperature is 55~60 ℃, and rear roller melting temperature is 50~55 ℃, mixing evenly rear blanking slice;
3. sulfuration: the mixing film making is put into evacuated flat panel vulcanizer, the powder, 0.1 part of bisphenol A type epoxy resin, 0.1 part of mphenylenediamine, 0.1 part of Vulcanization accelerator TMTD, the 0.1 part of accelerant CZ that add 2.5~3.5 parts of vulcanizing agent DCP, premixs to make, at 165 ℃~175 ℃, atmospheric pressure vulcanization 25~30min obtains required goods.
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CN201310619788.XA CN103627043B (en) | 2013-11-29 | 2013-11-29 | A kind of High-performance rubber for generator shock pad and preparation technology thereof |
CN201510820833.7A CN105367833B (en) | 2013-11-29 | 2013-11-29 | A kind of method for preparing generator shock pad rubber |
CN201510819684.2A CN105367832B (en) | 2013-11-29 | 2013-11-29 | A kind of generator shock pad rubber |
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CN201310619788.XA CN103627043B (en) | 2013-11-29 | 2013-11-29 | A kind of High-performance rubber for generator shock pad and preparation technology thereof |
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CN201510819684.2A Division CN105367832B (en) | 2013-11-29 | 2013-11-29 | A kind of generator shock pad rubber |
CN201510820833.7A Division CN105367833B (en) | 2013-11-29 | 2013-11-29 | A kind of method for preparing generator shock pad rubber |
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CN201510820833.7A Expired - Fee Related CN105367833B (en) | 2013-11-29 | 2013-11-29 | A kind of method for preparing generator shock pad rubber |
CN201310619788.XA Active CN103627043B (en) | 2013-11-29 | 2013-11-29 | A kind of High-performance rubber for generator shock pad and preparation technology thereof |
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Cited By (5)
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CN103980555A (en) * | 2014-04-16 | 2014-08-13 | 亚新科噪声与振动技术(安徽)有限公司 | Vehicle high-loading-resistance steering gear bushing rubber material and preparation method thereof |
CN106146929A (en) * | 2016-08-11 | 2016-11-23 | 安徽中鼎减震橡胶技术有限公司 | A kind of rubber composition for automobile absorber lining and preparation method thereof |
CN107939881A (en) * | 2017-12-31 | 2018-04-20 | 三橡股份有限公司 | A kind of compartment damping rubber pad and preparation method thereof |
CN109957153A (en) * | 2019-03-26 | 2019-07-02 | 中国化工集团曙光橡胶工业研究设计院有限公司 | A kind of resilient cushion rubber material |
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CN1306030A (en) * | 2000-01-18 | 2001-08-01 | 江西省励远化工科技实业公司 | Shock-damping rubber pad and its preparing process |
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CN103980555A (en) * | 2014-04-16 | 2014-08-13 | 亚新科噪声与振动技术(安徽)有限公司 | Vehicle high-loading-resistance steering gear bushing rubber material and preparation method thereof |
CN103980555B (en) * | 2014-04-16 | 2016-04-06 | 亚新科噪声与振动技术(安徽)有限公司 | A kind of automobile steering gear bush of resistance to high capacity elastomeric material and preparation method thereof |
CN106146929A (en) * | 2016-08-11 | 2016-11-23 | 安徽中鼎减震橡胶技术有限公司 | A kind of rubber composition for automobile absorber lining and preparation method thereof |
CN107939881A (en) * | 2017-12-31 | 2018-04-20 | 三橡股份有限公司 | A kind of compartment damping rubber pad and preparation method thereof |
CN109957153A (en) * | 2019-03-26 | 2019-07-02 | 中国化工集团曙光橡胶工业研究设计院有限公司 | A kind of resilient cushion rubber material |
CN114073102A (en) * | 2019-07-08 | 2022-02-18 | 雅马哈株式会社 | Composition for acoustic member and acoustic member |
Also Published As
Publication number | Publication date |
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CN105367833B (en) | 2017-12-01 |
CN105367833A (en) | 2016-03-02 |
CN105367832A (en) | 2016-03-02 |
CN103627043B (en) | 2015-12-09 |
CN105367832B (en) | 2017-09-08 |
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