CN103625918A - Ball separator for high temperature steel balls - Google Patents
Ball separator for high temperature steel balls Download PDFInfo
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- CN103625918A CN103625918A CN201310615208.XA CN201310615208A CN103625918A CN 103625918 A CN103625918 A CN 103625918A CN 201310615208 A CN201310615208 A CN 201310615208A CN 103625918 A CN103625918 A CN 103625918A
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- steel ball
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- high temperature
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Abstract
A ball separator for high temperature steel balls comprises a machine frame and a roller. The two ends of the roller are movably and obliquely arranged on the machine frame through rotational components, at least two channels independently arranged and allowing the steel balls to pass through are arranged in the roller, ball feeding ends of the channels are located on the annular cylinder wall of the same fracture surface at the high position of the roller and arranged at equal intervals, the outlet end of one channel is located on the side wall of a low position of the roller, the outlet ends of the other channels are uniformly distributed on the annular cylinder wall from the low position to the high position of the roller, inclined planes used for collecting the steel balls respectively are arranged on the lower side of the machine frame, and a guiding device used for feeding the balls to the channels in sequence is arranged on the outer side, located at the ends of the ball feeding ends of the channels, of the roller. The ball separator is developed for the high temperature steel balls. At first, the steel balls are uniformly distributed into the channels, slowly move in the channels, and are discharged from the outlet ends, collected through the inclined planes on the lower sides respectively and then transferred to an isothermal machine to wait, and therefore the steel balls are naturally separated.
Description
Technical field
This scheme relates to steel ball manufacturing technology field, specifically a kind of ball separating machine for the steel ball in the condition of high temperature.
Background technology
Along with the development of steel ball industry, oblique milling steel ball has become a kind of trend of development, and oblique milling steel ball ratio forges steel ball output and will improve more than 3-5 times.Oblique milling steel ball per minute rolling quantity is at 55-120 grain/minute not etc., because the steel ball of just rolling is in the condition of high temperature (about 1000 degree left and right), just rolling steel ball out need to enter next step isothermal, quenching technical, normally directly enter in isothermal machine, like this, in waiting gentle quenching technical, require orderly the passing through of single high temperature steel ball.Traditional isothermal equipment is generally to adopt spiral, disc type isothermal to treat warm device, because its speed is slow, can only singlely pass through, can only meet forge steel ball 10--30 grain/minute isothermal process, therefore, can not be applied in the production process that rolls ball in oblique mutual aid system devised for poor peasants skill.When ball rolling rolling quantity 55-120 grain/minute in the situation that, must carry out bulb separation and then enter that in many parallel isothermal machines, to carry out isothermal processes just passable, because steel ball is in the condition of high temperature, its bulb separation is had to some special requirements, for example safety factor wants high, structural behaviour is stable, and therefore, traditional sub-material equipment can not meet operating needs.
Summary of the invention
In order to solve the deficiencies in the prior art, solve oblique milling steel ball technique and the unmatched technical matters of quenching apparatus, the invention provides a kind of ball separating machine for high temperature steel ball and continuous isothermal quench systems, meanwhile, also solved forging, roll after ball rolling at isothermal, the automatic bulb separation problem before quenching.
The technical solution adopted for the present invention to solve the technical problems is:
A ball separating machine for high temperature steel ball, is characterized in that, comprises,
For supporting the frame of parts,
Two ends are arranged on the cylinder that can rotate around axle center in frame and that one end is connected with engine installation by being in transmission connection by tumbler active tilt, in described cylinder, at least there is passage two independent settings and that appearance steel ball passes through, and the goal end of passage is positioned on the annular tube wall of same section of the high point of cylinder and uniformly-spaced arranges, the exit end of a passage is positioned on the sidewall of cylinder low spot, and the exit end of rest channels is arranged on annular tube wall from the low spot of cylinder to height point uniformly; The downside of described frame be provided with corresponding with each channel outlet arrange for collecting respectively the inclined-plane of steel ball;
And in the cylinder outside at the goal end end place of described passage, be provided with a constraint steel ball and make steel ball to order in passage, fill out the guide piece of ball.
Described guide piece comprises the V-shaped groove extending from the export-oriented end of scoring, and is arranged on the catch of scoring and holding near V-shaped groove.
Described catch is hinged on V-shaped groove, and catch is fitted on cylinder outer wall.
Passage is along the axis direction setting of cylinder.
In the outside of described cylinder low spot end face, be provided with restriction steel ball and throw the baffle plate of stroke outward.
The section of described passage is circular.
A ball separating machine for high temperature steel ball, is characterized in that, comprises,
For supporting the frame of parts,
Two ends are arranged on the cylinder that can rotate around axle center in frame and that one end is connected with engine installation by being in transmission connection by tumbler active tilt, in described cylinder, at least there is passage two independent settings and that appearance steel ball passes through, the goal end of passage is positioned on the high sidewall of putting of cylinder and uniformly-spaced arranges, the exit end of a passage is positioned on the sidewall of cylinder low spot, and the exit end of rest channels is arranged on annular tube wall from the low spot of cylinder to height point uniformly; The downside of described frame be provided with corresponding with each channel outlet arrange for collecting respectively the inclined-plane of steel ball;
And at the cylinder wall place at the goal end end place of described passage, be provided with a constraint steel ball and make steel ball to order in passage, fill out the guide piece of ball.
Described guide piece comprises the V-shaped groove extending from the export-oriented end of scoring.
Passage is along the axis direction setting of cylinder.
The section of described passage is circular.
In the outside of described cylinder low spot end face, be provided with restriction steel ball and throw the baffle plate of stroke outward.
The invention has the beneficial effects as follows: for the development of high temperature steel ball, first, steel ball is assigned in each passage uniformly, steel ball slowly carries out in passage, then from exit end, discharge, after collecting by the inclined-plane of downside respectively, be transported in isothermal machine and wait for, thereby complete the natural separation of steel ball.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment mono-.
Fig. 2 is the block diagram of embodiment mono-.
Fig. 3 is A--A cutaway view in Fig. 2.
Fig. 4 is B--B cutaway view in Fig. 2.
Fig. 5 is one of state of the cylinder in embodiment mono-.
Fig. 6 be the cylinder in embodiment mono-state two.
Fig. 7 be the cylinder in embodiment mono-state three.
Fig. 8 is one of state of the cylinder in embodiment bis-.
Fig. 9 be the cylinder in embodiment bis-state two.
Figure 10 be the cylinder in embodiment bis-state three.
Figure 11 is the goal mode schematic diagram of embodiment bis-.
In figure: 1 frame, 11 bearing parts, 12 bunchers, 2 cylinders, 21 cylinders, 22 sidewalls, 23 axles, 24 reinforced ribs, 25 score holds, 3 belt wheels, 31 first passages, 32 second channels, 33 third channels, 34 exit end, 34 ' exit end, 34 ' ' exit end, 4 baffle plates, 51V shape groove, 52 catch, 25 ' scores holds.
The specific embodiment
Embodiment mono-, as shown in Figures 1 to 7,
For a ball separating machine for high temperature steel ball, below its structure and way of realization are described in detail.
For supporting the frame 1 of parts, first weld a steelframe, Gao， one end, one end of steelframe is low, and respectively at low side with high-end a bearing part 11 is installed respectively.
A cylinder 2, to adopt coaxial inside and outside two cylinders that arrange 21 welding to form, and sidewall 22 is set in end, in the axle center of cylinder, pass and weld an axle 23, form one, and weld reinforced rib 24 between axle, inside and outside cylinder, and make it to form one, by welding, can form appearance as shown in Figure 2,4.
During installation, the axial region at cylinder 2 two ends is through bearing part 11, and rotating being arranged in frame, forms pattern as shown in Figure 1, and a belt wheel 3 is installed in one end, and its medium power comes from the buncher 12 of one end, and is in transmission connection by band transmission.
In described cylinder 2, at least there is first passage 31 three independent settings and that appearance steel ball passes through, second channel 32 and third channel 33, and the goal end 25 of three passages is positioned on the annular tube wall of same sections of the high point of cylinder 2 and uniformly-spaced arranges, and three passages are along the axis direction setting of cylinder, section is circular or square, as shown in Figure 3, wherein, the exit end 34 of first passage 31 is positioned on the sidewall of cylinder low spot, steel ball is discharged to side along first passage like this, the exit end 34 ' of second channel is positioned on the cylindrical wall of cylinder low spot, steel ball is discharged downwards along second channel like this, the exit end 34 ' of third channel ' be positioned on the upside cylindrical wall of second channel exit end, as shown in Figures 5 to 7, steel ball is discharged downwards along third channel like this, in figure as shown in dotted arrow, and the downside in frame is provided with of arranging corresponding to each outlet for collecting respectively the inclined-plane of steel ball, inclined-plane adopts steel plate to make, and design as required dividing plate, make the region of cylinder below be divided into three regions, it is He San district, ,Er district, the district of Yi shown in Fig. 2, steel ball is flowed in three isothermal devices that are set up in parallel under the effect of gravity, realized to the function of bulb separation uniformly in three isothermal machines.For preventing the exit end steel ball of first passage 31, do parabolic motion, in the outside of cylinder low spot end face, be provided with restriction steel ball and throw the baffle plate 4 of stroke outward, baffle plate 4 is and circular slab, and at lower part, be provided with the guar plate of arc, guar plate be provided with bottom a breach, steel ball falls in 3rd district after by breach, forms like this restriction, prevents that steel ball from skidding off and hurting sb.'s feelings to side.
In order to realize in passage, sequentially fill out ball, in the cylinder outside at the goal end end place of described passage, be provided with a constraint steel ball and make steel ball to order in passage, fill out the guide piece of ball, this guide piece comprises the V-shaped groove 51 extending from the export-oriented end end of scoring, and the catch 52 that is arranged on close V-shaped groove goal end, from the angle of overlooking, it is U-shaped that catch becomes, and catch is hinged on V-shaped groove 51, and between catch and frame, preloading spring is set, catch is fitted on cylinder outer wall, prevents that steel ball from coming off and hurting sb.'s feelings in guide piece.Under normal circumstances, guide piece is quiescence, and cylinder is dynamic.
Concrete bulb separation process is as follows:
First, steel ball skew rolling is with the fast speed rolling of speed of the about 55-120 grain of per minute and form the steel ball of the condition of high temperature, then the high temperature steel ball of moulding carries out order queuing uniformly in screw-shaped isothermal device, and finally enter V-shaped groove, existence due to catch, the steel ball that enters V-shaped groove is waited at free end, after cylinder turns an angle, a steel ball for example, holds 25 places to fall into a passage from the goal of a passage (first passage) just, and in the process being rotated further at cylinder, the steel ball that completes bulb separation is discharged to a district, then cylinder rotates after 120 degree, another steel ball just falls into second channel and is expelled to 2nd district from the goal end of second channel 25, then cylinder is rotated further 120 degree, the 3rd steel ball falls into third channel, and be expelled in 3rd district, then divide and be transported in three spiral temperature-equalizing machines, realized like this to the task of bulb separation in three samming machines, complete the once process of even bulb separation.
Embodiment bis-,
Be with difference with embodiment, as shown in Figures 8 to 10, the goal end 25 ' of passage is positioned on the high sidewall of putting of cylinder and becomes 120 degree uniformly-spaced to arrange, the design of exit end is identical with embodiment, so, can form equally three passages, identical with embodiment mono-in fact.Due to structural limitations, preferably buncher is fixed on to the low side of frame.By V-shaped groove bending, form a turnover simultaneously, and to the end transporting steel balls of scoring.So also can reach the effect same with embodiment mono-.
Embodiment recited above is described the preferred embodiment of the present invention; not scope of the present invention is limited; design under the prerequisite of spirit not departing from the present invention; relevant technical staff in the field, to various distortion of the present invention and improvement, all should expand in protection domain as determined in the claims in the present invention book.
Claims (10)
1. for a ball separating machine for high temperature steel ball, it is characterized in that, comprise,
For supporting the frame of parts,
Two ends are arranged on the cylinder that can rotate around axle center in frame and that one end is connected with engine installation by being in transmission connection by tumbler active tilt, in described cylinder, at least there is passage two independent settings and that appearance steel ball passes through, and the goal end of passage is positioned on the annular tube wall of same section of the high point of cylinder and uniformly-spaced arranges, the exit end of a passage is positioned on the sidewall of cylinder low spot, and the exit end of rest channels is arranged on annular tube wall from the low spot of cylinder to height point uniformly; The downside of described frame be provided with corresponding with each channel outlet arrange for collecting respectively the inclined-plane of steel ball;
And in the cylinder outside at the goal end place of described passage, be provided with a constraint steel ball and make steel ball to order in passage, fill out the guide piece of ball.
2. a kind of ball separating machine for high temperature steel ball according to claim 1, is characterized in that, described guide piece comprises the V-shaped groove extending from the export-oriented end of scoring, and is arranged on the catch of scoring and holding near V-shaped groove.
3. a kind of ball separating machine for high temperature steel ball according to claim 2, is characterized in that, described catch is hinged on V-shaped groove, and catch is fitted on cylinder outer wall.
4. a kind of ball separating machine for high temperature steel ball according to claim 1, is characterized in that, described passage is along the axis direction setting of cylinder.
5. a kind of ball separating machine for high temperature steel ball according to claim 1, is characterized in that, is provided with the baffle plate that restriction steel ball is thrown stroke outward in the outside of described cylinder low spot end face.
6. a kind of ball separating machine for high temperature steel ball according to claim 1, is characterized in that, the section of described passage is circular.
7. for a ball separating machine for high temperature steel ball, it is characterized in that, comprise,
For supporting the frame of parts,
Two ends are arranged on the cylinder that can rotate around axle center in frame and that one end is connected with engine installation by being in transmission connection by tumbler active tilt, in described cylinder, at least there is passage two independent settings and that appearance steel ball passes through, the goal end of passage is positioned on the high sidewall of putting of cylinder and uniformly-spaced arranges, the exit end of a passage is positioned on the sidewall of cylinder low spot, and the exit end of rest channels is arranged on annular tube wall from the low spot of cylinder to height point uniformly; The downside of described frame be provided with corresponding with each channel outlet arrange for collecting respectively the inclined-plane of steel ball;
And at the cylinder wall place at the goal end end place of described passage, be provided with a constraint steel ball and make steel ball to order in passage, fill out the guide piece of ball.
8. a kind of ball separating machine for high temperature steel ball according to claim 7, is characterized in that, described guide piece comprises the V-shaped groove extending from the export-oriented end of scoring.
9. a kind of ball separating machine for high temperature steel ball according to claim 7, is characterized in that, passage is along the axis direction setting of cylinder.
10. a kind of ball separating machine for high temperature steel ball according to claim 7, is characterized in that, is provided with the baffle plate that restriction steel ball is thrown stroke outward in the outside of described cylinder low spot end face.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310615208.XA CN103625918B (en) | 2013-11-28 | 2013-11-28 | A kind of ball separating machine for high temperature steel ball |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310615208.XA CN103625918B (en) | 2013-11-28 | 2013-11-28 | A kind of ball separating machine for high temperature steel ball |
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| Publication Number | Publication Date |
|---|---|
| CN103625918A true CN103625918A (en) | 2014-03-12 |
| CN103625918B CN103625918B (en) | 2015-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310615208.XA Active CN103625918B (en) | 2013-11-28 | 2013-11-28 | A kind of ball separating machine for high temperature steel ball |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105671294A (en) * | 2016-03-25 | 2016-06-15 | 北京科技大学 | Drum device for online continuous quenching of inclined rolled steel balls |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU688389A1 (en) * | 1976-02-18 | 1979-09-30 | Р. Н. Фейгин, Б. Д. Дисон, Е. Н. Ись нов, Г. Я. Хаги, В. Н. Федоров и С. Г. Стукалев | Loading transporting device |
| CN2096462U (en) * | 1991-04-02 | 1992-02-19 | 廖宪章 | Colloidal particle cooling machine |
| CN201208592Y (en) * | 2008-05-26 | 2009-03-18 | 江苏力星滚动体工程技术研究中心有限公司 | Separator for precise steel ball heat treatment production line |
| CN201728224U (en) * | 2010-04-20 | 2011-02-02 | 胡海珊 | Household refuse treatment device |
| CN203581988U (en) * | 2013-11-28 | 2014-05-07 | 济南惠信实业有限公司 | Ball separating machine for high-temperature steel balls |
-
2013
- 2013-11-28 CN CN201310615208.XA patent/CN103625918B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU688389A1 (en) * | 1976-02-18 | 1979-09-30 | Р. Н. Фейгин, Б. Д. Дисон, Е. Н. Ись нов, Г. Я. Хаги, В. Н. Федоров и С. Г. Стукалев | Loading transporting device |
| CN2096462U (en) * | 1991-04-02 | 1992-02-19 | 廖宪章 | Colloidal particle cooling machine |
| CN201208592Y (en) * | 2008-05-26 | 2009-03-18 | 江苏力星滚动体工程技术研究中心有限公司 | Separator for precise steel ball heat treatment production line |
| CN201728224U (en) * | 2010-04-20 | 2011-02-02 | 胡海珊 | Household refuse treatment device |
| CN203581988U (en) * | 2013-11-28 | 2014-05-07 | 济南惠信实业有限公司 | Ball separating machine for high-temperature steel balls |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105671294A (en) * | 2016-03-25 | 2016-06-15 | 北京科技大学 | Drum device for online continuous quenching of inclined rolled steel balls |
| CN105671294B (en) * | 2016-03-25 | 2017-12-05 | 北京科技大学 | A kind of drum-type device for the quenching of oblique milling steel ball on-line continuous |
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| CN103625918B (en) | 2015-08-05 |
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