CN103625847B - A kind of conveyer Wear-proof scraper chain - Google Patents

A kind of conveyer Wear-proof scraper chain Download PDF

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Publication number
CN103625847B
CN103625847B CN201310649670.1A CN201310649670A CN103625847B CN 103625847 B CN103625847 B CN 103625847B CN 201310649670 A CN201310649670 A CN 201310649670A CN 103625847 B CN103625847 B CN 103625847B
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chain
conveyer
wear
bearing pin
proof scraper
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CN103625847A (en
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龚学林
周志军
邹吉慧
何相奎
白万桃
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HUBEI YIDU YIYUN ELECTROMECHANICAL ENGINEERING Co Ltd
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HUBEI YIDU YIYUN ELECTROMECHANICAL ENGINEERING Co Ltd
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Abstract

A kind of conveyer Wear-proof scraper chain, comprise chain rod, chain rod is provided with the first bearing pin by locations, described chain rod is fixedly connected with support scratch board, support scratch board is provided with and is provided with roller by the second bearing pin.Described chain rod bilateral symmetry is provided with two groups of rollers.Described second bearing pin is provided with packing ring and jam nut.Described second bearing pin is provided with lining.Described locations is tommy or locking collar.A kind of conveyer Wear-proof scraper chain of the present invention, while not needing to increase relevant larger cost, prevents card from scraping and reduces skimming wear, reducing noise, greatly improves conveyer service life.

Description

A kind of conveyer Wear-proof scraper chain
Technical field
The present invention relates to a kind of conveyer parts, particularly a kind of conveyer Wear-proof scraper chain.
Background technology
Slat conveyer is generally rectangle in cross section, carries bulk material by driver element traction flight chain in the trough of airtight (above extraordinary circumstances open wide), bulk material is transported to another assigned address (discharging opening) from a certain position (inlet point), generally uses in the carrying of all trades and professions bulk material.
According to various delivery technology requirement, for different material characteristic and require the technical parameters such as traffic capacity, fed distance, hoisting depth, select the slat conveyer of all size model.Wherein flight chain has single, double and arranges more, and casing is made up of base plate, left side plate, upper cover plate, guide rail and end flanges, is divided into bearing cavity and unloaded chamber two parts.According to the length of fed distance, the height difference of hoisting depth, a slat conveyer forms primarily of actuating device unit, head, afterbody, multistage intermediate casing (quantity is determined by the length of conveyor lengths and single-piece casing), more piece flight chain (quantity is determined by conveyor lengths and chain bar pitch), control setup.The width dimensions of flight chain is less than chassis cavity width dimensions, has certain reasonable clearance when conveyer runs between flight chain and chassis cavity left side plate, ensures that flight chain passes through conveyer casing continuously, smoothly.When workshop is run, due to when following various reasons causes flight chain to run and casing left side plate generation card touch, rub, touch curved scraper plate, the worn out left side plate that weares and teares, wearing and tearing scraper plate end, produce vibration and noise, reduction transport efficiency, shorten service life of equipment, greatly increase simultaneously and change spare part and repair and maintenance cost, reduce equipment operating efficiency.
1, conveyor lengths direction (longitudinal direction) is not straight, and straightness error is large;
2, conveyer is laterally uneven, and horizontal gradient error is large;
3, conveyer direction of improvement out of plumb, casing torsional deflection, the error of perpendicularity is large;
4, intermediate casing installs butt flange inner chamber dislocation injustice when connecting, and after connecting, left side plate flatness error is large;
5, throat-fed left and right is uneven, left side or right side charging many, conveyer unbalance loading, the crowded flight chain of material runs to operation;
6, raw meal particle size size is uneven.When material is transferred in casing, be extruded on the one hand traction and run to discharging opening, material self is also ceaselessly stirring on the other hand, and material, side plate, extrudes between flight chain, rubs.The material that particularly granularity is large, crowded flight chain runs to operation;
At present, domesticly following method is generally selected to solve the problem:
1, improve conveyer build guality and setting accuracy, casing butt flange is thickeied and machinework is carried out to flange inner chamber and end face;
2, the metallic material that wear resisting property is good selected by housing side wall and scraper plate;
3, thicken housing side wall, thicken scraper plate;
4, casing side plate, scraper plate end build-up wear-resistant welding rod is set up;
5, strengthen conveyer casing width, reduce flight chain running velocity.
Adopt said method mainly to strengthen intensity and the wear resisting property of conveyer parts, increase the service life.But add the material cost of conveyer, manufacturing cost, cost of installation, operation expense, increase casing width and conveyer weight what is more, increasing power consumption.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of conveyer Wear-proof scraper chain, while not needing to increase relevant larger cost, preventing card from scraping and reducing skimming wear, reducing noise, greatly improve conveyer service life.
The technical scheme that the present invention takes is: a kind of conveyer Wear-proof scraper chain, comprise chain rod, chain rod is provided with the first bearing pin by locations, and described chain rod is fixedly connected with support scratch board, support scratch board is provided with and is provided with roller by the second bearing pin.
Described chain rod bilateral symmetry of stating is provided with two groups of rollers.Described second bearing pin is provided with packing ring and jam nut.
Described second bearing pin is provided with lining.Described locations is tommy or locking collar.
A kind of conveyer Wear-proof scraper chain, when this flight chain runs, the deflection left side or the right and casing left and right side plate will occur that card touches, when rubbing, roller first contacts side plate, and roller rotates under the effect of friction force, and change cliding friction is friction of rolling.
A kind of conveyer Wear-proof scraper chain, support scratch board is used for support roller and passes material.Support scratch board sectional dimension is large compared with existing common scraper plate.
A kind of conveyer Wear-proof scraper chain of the present invention, is assemblied in the common flight chain of current version of the slat conveyer of all size model, owing to adopting symmetrical two groups of abrasionproof rollers evenly and at intervals.Effectively prevent the card of the common flight chain of conveyer current version and left and right side plate from touching bending, skimming wear, play the effect preventing skimming wear, scraper plate flexural deformation and reduce noise.When thermoelectric power station ash conveying uses, this chain of drag-flight conveyer can improve about 45-50% service life, and conveyer complete machine can improve about 40% service life.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail:
Fig. 1 is the plan structure schematic diagram of a kind of conveyer Wear-proof scraper chain of the present invention.
Fig. 2 is the side-looking structural representation of a kind of conveyer Wear-proof scraper chain of the present invention.
Fig. 3 is a kind of conveyer Wear-proof scraper chain assembling of the present invention schematic diagram.
Detailed description of the invention
As shown in Figure 1 and Figure 2, a kind of conveyer Wear-proof scraper chain, comprises chain rod 3, and chain rod 3 is provided with the first bearing pin 1 by locations 2.Described chain rod 3 is fixedly connected with support scratch board 7, support scratch board 7 is provided with and is provided with roller 9 by the second bearing pin 4.Support scratch board 7 has support roller 9 and passes the function of material.Described chain rod 3 bilateral symmetry of stating is provided with two groups of rollers 9.Described second bearing pin 4 is provided with packing ring 5 and jam nut 6.Described second bearing pin 4 is provided with lining 8.Described locations 2 is tommy or locking collar.Above-mentioned parts form one group of conveyer Wear-proof scraper chain assembly.
By conveyer Wear-proof scraper chain assembly, be assemblied in evenly and at intervals in the common flight chain of current version of the slat conveyer of all size model.Owing to adopting symmetrical two groups of rollers 9, and conveyer Wear-proof scraper chain width dimensions is greater than the width dimensions of the common flight chain of current version.When causing flight chain to run because of various reasons, card will be there is and touch, when rubbing in the deflection left side or the left and right side plate of the right and casing 10, the roller 9 of Wear-proof scraper chain first contacts side plate, other flight chain is stoped to continue the deflection left side or the right, roller 9 rotates under the effect of friction force, change cliding friction is friction of rolling, effectively prevent the card of chain of drag-flight conveyer and left and right side plate from touching bending, skimming wear, play the effect preventing skimming wear, scraper plate flexural deformation and reduce noise, as shown in Figure 3.
Roller 9, lining 8 adopt heatproof, wear-resisting or resistant material.Determine with heatproof, wear-resisting or resistant material according to material characteristic or operating mode situation, and through bulk heat treatment, long service life, can for convenience detach, replacing.
Support scratch board 7 adopts the reinforced structure being several times as much as common scraper plate intensity, and sectional dimension is larger.Namely thickening measure is adopted.Prevent it from causing Wear-proof scraper chain to lose efficacy in convey materials process in bending and distortion, improve service life.

Claims (6)

1. a conveyer Wear-proof scraper chain, comprise chain rod (3), chain rod (3) is provided with the first bearing pin (1) by locations (2), it is characterized in that, described chain rod (3) is fixedly connected with support scratch board (7), and support scratch board (7) is provided with roller (9) by the second bearing pin (4); When this flight chain runs will there is card and touch, when rubbing in the deflection left side or the right and casing (10) left and right side plate, roller (9) first contacts side plate, roller (9) rotates under the effect of friction force, change cliding friction is friction of rolling, and support scratch board (7) is for support roller (9) and pass material.
2. a kind of conveyer Wear-proof scraper chain according to claim 1, it is characterized in that, described chain rod (3) bilateral symmetry is provided with two groups of rollers (9).
3. a kind of conveyer Wear-proof scraper chain according to claim 1, it is characterized in that, described second bearing pin (4) is provided with packing ring (5) and jam nut (6).
4. a kind of conveyer Wear-proof scraper chain according to claim 1 or 3, is characterized in that, described second bearing pin (4) is provided with lining (8).
5. a kind of conveyer Wear-proof scraper chain according to claim 1, is characterized in that, described locations (2) is tommy or locking collar.
6. a kind of conveyer Wear-proof scraper chain as claimed in claim 1, it is characterized in that, support scratch board (7) sectional dimension is large compared with existing common scraper plate.
CN201310649670.1A 2013-12-06 2013-12-06 A kind of conveyer Wear-proof scraper chain Active CN103625847B (en)

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CN103625847B true CN103625847B (en) 2016-02-10

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113666056B (en) * 2021-08-31 2022-09-27 安徽华铂再生资源科技有限公司 Embedded scraper conveyor chain plate component

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4204592A (en) * 1976-04-23 1980-05-27 Lutz David E Loading and unloading apparatus for vehicles
DE3838097A1 (en) * 1988-11-10 1990-05-17 Ht Maschvertrieb Gmbh Chain assembly for chain conveyors
CN2121431U (en) * 1992-04-25 1992-11-11 吴坤源 Strike-off plate with rolling wheel
CN201325741Y (en) * 2008-09-11 2009-10-14 陈塬燚 Harrow chain for harrower
CN203638555U (en) * 2013-12-06 2014-06-11 湖北宜都宜运机电工程有限公司 Wear scraper chain of conveyor

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202609475U (en) * 2012-04-20 2012-12-19 袁朋 Efficient energy-saving scraper chain card of scraper conveyer
CN102774604A (en) * 2012-08-10 2012-11-14 上海市机电设计研究院有限公司 Rolling-wheel type scraping plate chains for coal cinder conveyor
CN103274168B (en) * 2013-05-29 2016-01-20 吴明华 Slat conveyer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4204592A (en) * 1976-04-23 1980-05-27 Lutz David E Loading and unloading apparatus for vehicles
DE3838097A1 (en) * 1988-11-10 1990-05-17 Ht Maschvertrieb Gmbh Chain assembly for chain conveyors
CN2121431U (en) * 1992-04-25 1992-11-11 吴坤源 Strike-off plate with rolling wheel
CN201325741Y (en) * 2008-09-11 2009-10-14 陈塬燚 Harrow chain for harrower
CN203638555U (en) * 2013-12-06 2014-06-11 湖北宜都宜运机电工程有限公司 Wear scraper chain of conveyor

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