CN103623760A - Reaction kettle for harmlessly processing animals, meat products and kitchen garbage - Google Patents
Reaction kettle for harmlessly processing animals, meat products and kitchen garbage Download PDFInfo
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- CN103623760A CN103623760A CN201310616993.0A CN201310616993A CN103623760A CN 103623760 A CN103623760 A CN 103623760A CN 201310616993 A CN201310616993 A CN 201310616993A CN 103623760 A CN103623760 A CN 103623760A
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Abstract
The invention discloses a reaction kettle for harmlessly processing animals, meat products and kitchen garbage, relates to the field of environmental protection equipment, and aims to provide the reaction kettle for harmlessly processing the animals, meat products and the kitchen garbage having the advantages of high automation degree and accurate control. The reaction kettle comprises a kettle body which is composed of a cavity body and a cover body, a stirrer and a driving device, and the reaction kettle is characterized in that the cover body is provided with a feeding port, a man hole and an exhaust port, and the bottom of the cavity body is provided with a discharge port of a vertical direction; the periphery of the cavity body is provided with a clamping sleeve, the clamping sleeve is provided with a heating fluid inlet, a heating fluid outlet and a hanging leg, the hanging leg is provided with a gravity sensor, and the kettle body is also provided with a moisture sensor, a pressure sensor, a kettle inside temperature sensor and a clamping sleeve temperature sensor; the sensors are respectively connected with a control cabinet, and the control cabinet can regulate the corresponding parameter in the reaction kettle by regulating a pressure regulating valve, a heating fluid regulating valve and an air release valve which are connected to the reaction kettle. The reaction kettle provided by the invention is also widely applied in the food industry field.
Description
Technical field
The present invention relates to environmental protection equipment field, be specifically related to reactor, particularly a kind of automaticity high, control accurately the reactor for animal class, meat product and rubbish from cooking harmless treatment.
Background technology
Reactor is a kind of conventional physical and chemical reaction equipment, and it mainly drives shaft to come reaction stirred to make it fully react to obtain desired substance by motor.
In animal class, meat product and rubbish from cooking harmless treatment field, the reactor that uses now adopts direct-fired mode to carry out boiling to the material to be processed in still, directly to passing in still, adds hot fluid (being generally steam) and heats.There is following shortcoming in it: steam can condensation in still, make the moisture content in the material (slag-water slurry) after boiling high, often more than 80%, although also contain a large amount of available oil in slag-water slurry, but the slag-water slurry dehydration difficult that this moisture content is high, causes waste residue to be difficult to process or utilize; Too high water content also can make the part material in material to be processed that degraded or hydrolysis occur, and is dissolved in cooking liquor, causes the very high concentrations of waste water from cooking, has increased processing cost, if arbitrarily discharge also can cause serious environmental pollution.
In addition, in order to obtain desirable product, in reaction treatment process, generally need to monitor in real time and carry out manual control reaction condition response parameter in reactor etc.But existing reactor does not generally possess the performance of real-time monitoring response parameter, but need operator to keep in the reactor row manual detection of advancing, and as required reactor is carried out to manual adjustment at any time, automaticity is low, and the accuracy of this adjusting must depend on the accumulation of operator's long-term practice experience, reliability is low.
Summary of the invention
The shortcoming existing for the existing reactor of mentioning in above-mentioned background technology, the object of the present invention is to provide a kind of automaticity high, control accurately the reactor for animal class, meat product and rubbish from cooking harmless treatment.
For achieving the above object, the invention provides a kind of like this animal class, meat product and rubbish from cooking harmless treatment reactor, comprise kettle, be located at agitator in kettle and provide the drive unit of power for agitator, described kettle is comprised of cavity and the lid of being located on cavity, described cavity is connected by flange with described lid, described drive unit is located on described lid, it is characterized in that: on described lid, be also provided with feeding mouth, manhole and exhaust outlet, the bottom of described cavity is provided with the discharging opening of vertical direction, the periphery of described cavity is provided with chuck, between described chuck and described cavity, be provided with for the gap that adds hot fluid flow, described chuck is provided with heating fluid intake and the heating fluid issuing communicating with described gap, on described chuck, be also provided with the hanging feet for reactor is hung up, described hanging feet is provided with gravity sensor, on described kettle, be also provided with for surveying the moisture transducer of water content in still, for surveying the pressure sensor of still internal pressure, for surveying the temperature in the kettle sensor of temperature in the kettle and for surveying the jacket temperature sensor of temperature in chuck, described gravity sensor, moisture transducer, pressure sensor, temperature in the kettle sensor and jacket temperature sensor are connected with switch board respectively, described switch board is connected to the pressure-regulating valve on reactor by adjusting, heating fluid regulating valve and air bleeding valve regulate the relevant parameter in reactor.
Further, described in, adding hot fluid is steam.
Further, on described reactor, be also provided with spring safety valve.
Further, on described lid, be also provided with for observing the peephole of situation in still.
Further, on described lid, be also provided with steam inlet in still, the object of this kind of design is by directly pass into the mode of vapours in still, the treating material in still to be rapidly heated to preset value, to save the processing time, described switch board is by regulating the motor-driven valve being connected with steam inlet in described still to control the steam flow entering in still.
Further, described drive unit comprises reductor and motor, and described agitator is connected with the output shaft of described reductor and described motor.
Beneficial effect:
compared with prior art, animal class provided by the invention, meat product and rubbish from cooking harmless treatment have the following advantages with reactor:
1, the present invention has additional chuck in the outside of kettle, and it adds hot fluid the material to be processed in still is heated by passing in the gap to chuck and kettle.Add hot fluid and directly do not contact with material to be processed, thereby not only can avoid adding hot fluid and enter in material to be processed, also can, by the moisture evaporation in material to be processed, make the moisture content in the material after boiling is processed be down to 15% left and right.Now the main component in material is solid matter and oil, only needs to process through simple, solid matter and oil content can be left, and solid matter can be made meat meal tankage and be processed into feed for pet, and grease purity that sub-argument goes out is high, impurity is few, can be used as iundustrial oil.
2, the various sensors that arrange on this reactor can be realized the various parameters in reactor are monitored in real time, the various parameters that monitor can be real-time transmitted to switch board, under the control of switch board and under the participation of all kinds of control valves, within each parameter in reactor can being controlled to artificial predefined number range automatically, control is accurate and automaticity is high, and automatic feed, boiling automatically, self-emptying, stop automatically, can save a large amount of manpowers, thereby save processing cost.
The present invention carries out, harmless treatment, also can being widely used in food service industry field to animal class, meat product and rubbish from cooking except being used for.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of embodiment of reactor of the present invention;
fig. 2 is electric instrument, the thermal control allocation plan of the reactor in Fig. 1;
in figure:
1. kettle, 11. cavitys, 111. discharging opening, 12. lids, 121. feeding mouth, 122. manhole, 123. exhaust outlet, 124. peephole, 13. flanges, 14. chucks, 141. heating fluid intakes, 142. heating fluid issuings, 15. hanging feets, 2. agitator, 3. drive unit, 31. motors, 32. reductors, 4. switch board, 51. gravity sensors, 52. moisture transducers, 53. pressure sensors, 54. temperature in the kettle sensors, 55. jacket temperature sensors, 61. pressure-regulating valves, 62. motor-driven valves, 63. heating fluid regulating valves, 64. air bleeding valves, 65. spring safety valves.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail, and following examples are explanation of the invention, and the present invention is not limited to following examples.
Shown in Fig. 1 and Fig. 2, the animal class in the present embodiment, meat product and rubbish from cooking harmless treatment are mainly comprised of kettle 1, agitator 2, drive unit 3 and controller 4 with reactor, wherein:
kettle 1 is comprised of cavity 11 and lid 12, lid 12 is located on cavity 11, and connect by flange 13, lid 12 is provided with feeding mouth 121, manhole 122, exhaust outlet 123, still inner fluid entrance (not shown) and for observing the peephole 124 of situation in still; The bottom of cavity 11 is provided with the discharging opening 111 of vertical direction, periphery is provided with chuck 14, between chuck 14 and cavity 11, be provided with for the gap that adds hot fluid flow, chuck 14 is provided with heating fluid intake 141 and the heating fluid issuing 142 communicating with gap, the hot fluid that adds in the present embodiment adopts steam, on chuck 14, be also provided with the hanging feet 15 for reactor is hung up, hanging feet 15 is provided with gravity sensor 51; On kettle 1, be also provided with moisture transducer 52 for surveying water content in still, for surveying the pressure sensor 53 of still internal pressure, for surveying the temperature in the kettle sensor 54 of temperature in the kettle, for surveying the jacket temperature sensor 55 of temperature in chuck and for improving the spring safety valve 65 of the safety in utilization of reactor.
Drive unit 3 is located on lid 12, and it is comprised of motor 31 and reductor 32, and agitator 2 vertically stretches into kettle 1 inside, and its shaft is connected with the output shaft of reductor 32 with motor 31.
The data that switch board 4 real-time monitors for receiving gravity sensor 51, moisture transducer 52, pressure sensor 53, temperature in the kettle sensor 54 and jacket temperature sensor 55, and by adjusting, be connected to the adjusting devices such as pressure-regulating valve 61 on reactor, motor-driven valve 62, heating fluid regulating valve 63 and air bleeding valve 64 and make each parameter in reactor all the time within the scope of preset value.
This reactor is controlled precisely, automaticity is high, it is extremely convenient to use, and only needs the needed all kinds of parameter values of pre-set reaction, starts handling procedure.Feeding mouth 121 automatic feeds, gravity sensor 51 in real time monitoring adds the weight of material and sends real time data to switch board 4, and inventory to be added stops charging after arriving preset value; Vapours passes into automatically, and temperature in the kettle sensor 54 and jacket temperature sensor 55 are monitored in real time corresponding temperature value and send real time data to switch board 4, and switch board maintains in the scope needing the relevant temperature in still by controlling temperature control valve (TCV) 62; After boiling completes, open discharging opening 111 valves, material is emitted automatically.
Claims (6)
1. animal class, meat product and rubbish from cooking harmless treatment reactor, comprise kettle, be located at agitator in kettle and provide the drive unit of power for agitator, described kettle is comprised of cavity and the lid of being located on cavity, described cavity is connected by flange with described lid, described drive unit is located on described lid, it is characterized in that: on described lid, be also provided with feeding mouth, manhole and exhaust outlet, the bottom of described cavity is provided with the discharging opening of vertical direction, the periphery of described cavity is provided with chuck, between described chuck and described cavity, be provided with for the gap that adds hot fluid flow, described chuck is provided with heating fluid intake and the heating fluid issuing communicating with described gap, on described chuck, be also provided with the hanging feet for reactor is hung up, described hanging feet is provided with gravity sensor, on described kettle, be also provided with for surveying the moisture transducer of water content in still, for surveying the pressure sensor of still internal pressure, for surveying the temperature in the kettle sensor of temperature in the kettle and for surveying the jacket temperature sensor of temperature in chuck, described gravity sensor, moisture transducer, pressure sensor, temperature in the kettle sensor and jacket temperature sensor are connected with switch board respectively, described switch board is connected to the pressure-regulating valve on reactor by adjusting, heating fluid regulating valve and air bleeding valve regulate the relevant parameter in reactor.
2. reactor according to claim 1, is characterized in that: described in to add hot fluid be steam.
3. reactor according to claim 1, is characterized in that: on described reactor, be also provided with spring safety valve.
4. reactor according to claim 1, is characterized in that: on described lid, be also provided with for observing the peephole of situation in still.
5. reactor according to claim 1, is characterized in that: on described lid, be also provided with steam inlet in still, described switch board is by regulating the motor-driven valve being connected with steam inlet in described still to control the steam flow entering in still.
6. according to the reactor described in claim 1 to 5 any one, it is characterized in that: described drive unit comprises reductor and motor, described agitator is connected with the output shaft of described reductor and described motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310616993.0A CN103623760A (en) | 2013-11-27 | 2013-11-27 | Reaction kettle for harmlessly processing animals, meat products and kitchen garbage |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310616993.0A CN103623760A (en) | 2013-11-27 | 2013-11-27 | Reaction kettle for harmlessly processing animals, meat products and kitchen garbage |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108057404A (en) * | 2017-12-30 | 2018-05-22 | 赵晶 | A kind of chemical reaction kettle on-line monitoring system |
| CN111774021A (en) * | 2019-04-04 | 2020-10-16 | 应急管理部化学品登记中心 | Reaction kettle and application thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111774021A (en) * | 2019-04-04 | 2020-10-16 | 应急管理部化学品登记中心 | Reaction kettle and application thereof |
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Application publication date: 20140312 |