CN103606897A - Uninterruptible power supply over-current protection circuit - Google Patents
Uninterruptible power supply over-current protection circuit Download PDFInfo
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Abstract
The invention provides an uninterruptible power supply over-current protection circuit which is strong in protection function and more reliable in performance. The uninterruptible power supply over-current protection circuit comprises a main circuit, a control circuit and a drive circuit, wherein the main circuit comprises IGBT tubes V1-V4, a diode V5, a diode V6, a current transformer T1, a current transformer T2, resistors R1-R10, capacitors C1-C5, an inductor L1 and an inductor L2, the control circuit comprises a CPLD chip N3, a chip N1, a chip N2, a chip N4, a chip N5, a chip N7, a chip N8, resistors R11-R27, resistors R44-R47, capacitors C6-C14, a crystal oscillator H1 and a peripheral device, and the drive circuit comprises an IGBT drive chip N6, a peripheral circuit device, an IGBT drive chip 1N6 and a peripheral circuit device. The uninterruptible power supply over-current protection circuit is high in circuit collection protection function, high in peak current bearing capacity and high in efficiency, a power supply can uninterruptedly work in an environment with multiple rectification capacitive loads, data are prevented from being lost, and maintenance cost is reduced.
Description
Technical field
The present invention relates to a kind of power technique fields, relate in particular to a kind of current foldback circuit of uninterrupted power supply.
Background technology
The load of uninterrupted power supply (abbreviation power supply) is generally computer load (abbreviation load), after power supply start, plug load, if the electric capacity of load is larger, the immediate current starting is very large, particularly when to connect the moment of load be just in time the peak value of electric power output voltage, often there is the power-off restarting phenomenon of power supply, even there will be the damage of power supply.Therefore, power supply producer selects the major loop switching device of large electric current, makes power supply bear as far as possible large peak current, but has the phenomenon of power cut-off.
The overcurrent protection of power supply is mainly the protection of major loop switching device.When major loop switching device IGBT pipe (insulated gate bipolar transistor) runs into short circuit and overcurrent, if do not add protection or protect improperly, will lose efficacy, its main cause has: super overheating limit, latching effect occurs and over three kinds of device withstand voltages.For fear of the generation of these three kinds of inefficacies, must take adequate measures to drive circuit.The measure that conventional power source adopts is to turn-off IGBT pipe driving voltage, while just referring to overcurrent and short circuit, by shutoffs drive chip enable bring in shutoff IGBT and manage.This safeguard measure poor anti jamming capability, once fault be detected, just turn-off device, be easy to occur misoperation, thereby for increasing the antijamming capability of protective circuit, often obtaining between fault-signal and starting protection circuit, adding a constant time lag, yet fault current can sharply rise in constant time lag, thereby the power loss of device while greatly having increased fault, the increase of simultaneous faults electric current, di/dt(current changing rate in the time of also can making device fault turn-off) increase, parameter designing between them is difficult to compromise, so traditional protective circuit, when fault occurs, protective circuit has started often, but device still may damage.
Summary of the invention
The present invention is directed to above problem, provide that a kind of defencive function is strong, performance uninterrupted power supply current foldback circuit more reliably.
Technical scheme of the present invention: comprise major loop, control circuit and drive circuit;
Described major loop comprises IGBT pipe V1 ~ 4, diode V5, V6, current transformer T1, T2, resistance R 1 ~ 10, capacitor C 1 ~ 5, inductance L 1, L2;
Described control circuit comprises CPLD chip N3, chip N1, N2, N4, N5, N7, N8, resistance R 11 ~ 27, R44 ~ 47, capacitor C 6 ~ 14, crystal oscillator H1 and peripheral components;
Described drive circuit comprises that IGBT drives chip N6, peripheral circuit device, and IGBT drives chip 1N6, peripheral circuit device;
Resistance R 5 one end connection+15V, the other end connect respectively 2 pin and the diode V5 negative terminal of current transformer T1, the negativing ending grounding of diode V5,
One end connection+15V of resistance R 6, the other end connect respectively 2 pin of current transformer T2 and the negative terminal of diode V6, the negativing ending grounding of diode V6,
Resistance R 7 is connected to the two ends of current transformer T1, and resistance R 8 connects respectively the two ends of current transformer T2,
One end of capacitor C 1 and resistance R 9 is connected respectively 1 pin of current transformer T1, output current sampled signal, other end ground connection;
One end of capacitor C 2 and resistance R 10 is connected respectively 1 pin of current transformer T2, output current sampled signal, other end ground connection;
The clock signal being produced by chip N4, resistance R 18, crystal oscillator H1, capacitor C 6 ~ 8 is connected to 87 pin of CPLD chip N3 through resistance R 17, between chip N1, N2 and N3, corresponding data terminal and data terminal, Duan He address, address end join, the pull-up resistor that R11 ~ 16 are address wire;
CPLD chip N3 produces signal NY and Y at 80 and 81 pin, and signal NY and Y produce signal DNY and DY through chip N7 and peripheral components;
CPLD chip N3 produces signal 1NY and 1Y at 84 and 85 pin, and signal 1NY and 1Y produce signal 1DNY and 1DY through chip N8 and peripheral components;
Signal DNY and DY drive chip N6 and peripheral circuit device to produce through IGBT and drive signal VGL0 and VGH0;
Signal 1DNY and 1DY drive chip 1N6 and peripheral circuit device to produce through IGBT and drive signal VGL1 and VGH1;
Drive signal VGL0 and VGH0 to be connected respectively the grid of IGBT pipe V3 and V1;
Drive signal VGL1 and VGH1 to be connected respectively the grid of IGBT pipe V4 and V2;
Current sampling signal produces via chip N5 and peripheral components 79 pin that over-current signal meets CPLD chip N3;
Peripheral circuit device comprises chip diode V12 ~ 16, triode V11, resistance R 28 ~ 43, capacitor C 15 ~ 21;
IGBT drives 5 pin of chip N6 to connect output over-current signal through resistance R 29, triode V11, resistance R 28,
IGBT drives 5 pin of chip 1N6 to connect output over-current signal through resistance R 29, triode V11, resistance R 28.
Described current transformer T1, T2 are for forcing restoration type current transformer.
Described CPLD chip N3 is EPM3064ATC100-10 cake core.
Described chip N1, N2 are SST39SF040-45-4I-WH cake core.
Described chip N5 is LM393 cake core.
It is that IR22141 type drives chip that described IGBT drives chip N6, and it is that IR22141 type drives chip that described IGBT drives chip 1N6.
1), major loop mainly consists of four IGBT pipes, current transformer, filtering and absorption circuits the present invention, with respect to prior art, has following technique effect:.At two brachium pontis and output, all have current sample, the advantage of current transformer sampling is there is no power loss, and with major loop isolation, the current signal antijamming capability of detection is strong.(2) control loop consists of EPM3064ATC100-10 cake core N3, SST39SF040-45-4I-WH type FLASH chip N1 ~ 2, inverter, clock circuit and peripheral components and detection control circuit.In chip N1 ~ 2, there is respectively the reverse SPWM signal of two-way, by CPLD chip N3, the signal of their data port DQ0 ~ DQ7 read and produced two groups of signal Y, NY and 1Y, 1NY.The delay circuit that Y, NY and 1Y, 1NY isolate, are comprised of resistance, electric capacity, diode through an inverter respectively and the shaping circuit being comprised of two inverters produce dead band time delay and export two groups of signal DY, DNY and 1DY, 1DNY.This control loop produces strong anti-interference performance by hardware circuit completely, while using in addition chip N1 ~ 2 to deposit the reverse SPWM signal of two-way just to make anti-phase loop works, two pipe synchronisms are good, increase dead band delay circuit and make two pipes of unified brachium pontis can not produce common conduct, increased the reliability of circuit.Detect control circuit by chip N5(dual comparator N5B, N5A) and peripheral components formation; When current sampling signal (being Vsen signal) surpasses reference voltage, the 7 pin output high level of N5B, the 1 pin output high level of N5A, the C pin output low level of V10, CPLD chip N3 turn-offs two path control signal; When current sampling signal Vsen is during lower than reference voltage, through the delay circuit being formed by resistance R 23, diode V8 and capacitor C 10, produce the time delay by 100 microseconds of high step-down, in the 7 pin output low levels of N5B, CPLD chip N3 normally exports two path control signal.CPLD chip N3 and FLASH chip N1 ~ 2 are all high speed device, and speed is respectively 10ns and 45ns.Because the speed of CPLD chip N3 is fast, during the large capacitive load of Power supply belt, the result of output reaction is that output voltage has reduced some, can not cause computer to be restarted.When long-time overcurrent, current foldback circuit turn-offs drive circuit, and protection IGBT pipe can not damage by excess temperature.(3) drive circuit is that New IGBT drives integrated chip to have overcurrent turn-off function and synchronous lock-out facility, and short-circuit protection is effective rapidly, and this chip has the function that prevents phase fault in addition, can significantly improve system reliability.(4) drive chip to play first class of protection effect and prevent that main switch (being IGBT pipe) overcurrent, overvoltage from damaging; CPLD control chip plays second class protection effect to be prevented that immediate current is excessive and causes load power-off; the effect of the long-time overcurrent protection of output being detected by system single-chip microcomputer is to prevent that the long-time excess temperature of main switching device from playing three-level protective effect, and power supply has triple protection aspect overcurrent.
Circuit in the present invention collects the feature that defencive function is strong, peak current ability to bear is strong and efficiency is high, makes the power supply can non-stop run in the environment of a plurality of rectification capacitive loads, prevents loss of data, has reduced maintenance cost.
Accompanying drawing explanation
Fig. 1 is theory diagram of the present invention,
Fig. 2 is the schematic diagram of major loop in the present invention,
Fig. 3 drives the schematic diagram in loop in the present invention,
Fig. 4 is the schematic diagram of control loop in the present invention.
Embodiment
The present invention as Figure 1-4, comprises major loop, control circuit and drive circuit;
Described major loop comprises IGBT pipe V1 ~ 4, diode V5, V6, current transformer T1, T2, resistance R 1 ~ 10, capacitor C 1 ~ 5, inductance L 1, L2;
Described control circuit comprises CPLD chip N3, chip N1, N2, N4, N5, N7, N8, resistance R 11 ~ 27, R44 ~ 47, capacitor C 6 ~ 14, crystal oscillator H1 and peripheral components;
Described drive circuit comprises that IGBT drives chip N6, peripheral circuit device, and IGBT drives chip 1N6, peripheral circuit device; Described drive circuit comprises drive circuit one and drive circuit two, and described drive circuit one comprises that IGBT drives chip N6, peripheral circuit device, and described drive circuit two comprises that IGBT drives chip 1N6, peripheral circuit device;
Resistance R 5 one end connection+15V, the other end connect respectively 2 pin and the diode V5 negative terminal of current transformer T1, the negativing ending grounding of diode V5,
One end connection+15V of resistance R 6, the other end connect respectively 2 pin of current transformer T2 and the negative terminal of diode V6, the negativing ending grounding of diode V6,
Resistance R 7 is connected to the two ends of current transformer T1, and resistance R 8 connects respectively the two ends of current transformer T2,
One end of capacitor C 1 and resistance R 9 is connected respectively 1 pin of current transformer T1, output current sampled signal (Vsen signal), other end ground connection;
One end of capacitor C 2 and resistance R 10 is connected respectively 1 pin of current transformer T2, output current sampled signal (Vsen signal), other end ground connection;
By chip N4, resistance R 18, crystal oscillator H1(6.5536MHz), the clock signal that produces of capacitor C 6 ~ 8 is connected to 87 pin of CPLD chip N3 through resistance R 17, between chip N1, N2 and N3, corresponding data terminal and data terminal, Duan He address, address end join, the pull-up resistor that R11 ~ 16 are address wire;
CPLD chip N3 produces signal NY and Y at 80 and 81 pin, and signal NY and Y produce signal DNY and DY through chip N7 and peripheral components;
CPLD chip N3 produces signal 1NY and 1Y at 84 and 85 pin, and signal 1NY and 1Y produce signal 1DNY and 1DY through chip N8 and peripheral components;
Signal DNY and DY drive chip N6 and peripheral circuit device to produce through IGBT and drive signal VGL0 and VGH0;
Signal 1DNY and 1DY drive chip 1N6 and peripheral circuit device to produce through IGBT and drive signal VGL1 and VGH1;
Drive signal VGL0 and VGH0 to be connected respectively the grid of IGBT pipe V3 and V1;
Drive signal VGL1 and VGH1 to be connected respectively the grid of IGBT pipe V4 and V2;
Current sampling signal (Vsen signal) produces via chip N5 and peripheral components (comprising triode V10) 79 pin that over-current signal meets CPLD chip N3;
Peripheral circuit device comprises chip diode V12 ~ 16, triode V11, resistance R 28 ~ 43, capacitor C 15 ~ 21;
Over-current signal (being the overcurrent turn-off function signal that GL signal is produced by system single-chip microcomputer) is connected to through resistance R 29, triode V11, resistance R 28 5 pin that IGBT drives chip N6,
Over-current signal is connected to through resistance R 29, triode V11, resistance R 28 5 pin that IGBT drives chip 1N6.
Described current transformer T1, T2 are for forcing restoration type current transformer.
Described CPLD chip N3 is EPM3064ATC100-10 cake core.
Described chip N1, N2 are SST39SF040-45-4I-WH cake core.
Described chip N5 is LM393 cake core.
It is that IR22141 type drives chip that described IGBT drives chip N6, and it is that IR22141 type drives chip that described IGBT drives chip 1N6.
The present invention all has current sample to two brachium pontis and output.Two brachium pontis adopt the current sampling circuit that forces restoration type current transformer, the thresholding arranging is high, sample rate is fast, when load instantaneous large-current transships, protective circuit can be turn-offed input signal DNY, DY and 1DNY, the 1DY that drives chip N6 and 1N6, when load immediate current falls after rise, can recover to drive the input signal of chip N6 and 1N6;
The thresholding that output end current sampling arranges is low, and sample rate is slow, and when load long term overloading, the sampling control circuit of output can turn-off the Enable Pin that drives chip, and protection IGBT pipe can not damage by excess temperature; Drive circuit is by driving chip N6 and peripheral circuit thereof, driving chip 1N6 and peripheral circuit thereof to form, drive chip N6 and 1N6 to there is power IGBT overcurrent soft turn-off function, by Vce saturation voltage drop testing circuit, adopt the soft turn-off technique of two-step method, effectively suppress dv/dt(voltage change ratio), reduce EMI(electromagnetic interference), IR22141 type drives chip N6 and IR22141 type to drive between chip 1N6 two-way and connects to form " local area network (LAN) " by SY-FLT and FAULT/SD pin.This pin has input/output function; Once there be a certain road to break down, IR22141 type drives the Fault Management System of chip synchronously to block immediately, sends alarm signal to controller simultaneously; Protection rapidly effectively, can significantly improve the reliability of power supply.
Operation principle of the present invention is: in chip N1 ~ 2, have respectively the reverse SPWM signal of two-way, by CPLD chip N3, the signal of their data port DQ0 ~ DQ7 is read and produced two groups of signal NY, Y and 1NY, 1Y, through N7, N8 and peripheral components, produce respectively two couples of signal DNY, DY and 1DNY, 1DY with dead band, through driving chip N6 and peripheral components, driving chip 1N6 and peripheral components, produce two groups of grids that drive signal VGL0, VGH0 and VGL1, VGH1 to deliver to V1 ~ 4 again.Force restoration type current transformer T1, T2 when large moment over-current signal Vsen being detected, 1 pin at chip N5 produces a high level, the C pin output low level of triode V10 is to 79 pin of CPLD chip N3, turn-off SPWM pulse signal, once there is no over-current signal, by making 1 pin of chip N5 produce a low level after R23, C10 time delay, the C pin output high level of triode V10 is to 79 pin of CPLD chip N3, output SPWM pulse signal.
When output load long term overloading, over-current signal (GL signal) can become high level, the C pin output low level of triode V11 is to 5 pin that drive chip N6, the C pin output low level of triode V11 is to 5 pin that drive chip 1N6, drive chip N6 and 1N6 to forbid enabling, turn-off the grid voltage of V1 ~ 4, protection IGBT pipe can not damage by excess temperature; Major loop has two brachium pontis V1, V3 and V2, V4, at each brachium pontis, there is one to drive chip, while supposing that overcurrent occurs pipe under certain brachium pontis, descend the Vce sensing point voltage of pipe to surpass its 7 V threshold value, SY-FLT is by high step-down, and system lock driver output, starts soft turn off process, through Measuring Time approximately 9.6 microseconds, to control circuit, send power model short trouble simultaneously and report to the police.After soft shutoff finishes, SY-FLT recovers high level, and Gai road SY-FLT is by the trailing edge of high step-down simultaneously, and another road IR22141 being connected therewith blocks output simultaneously, can effectively prevent phase fault.IR22141 has a fault clearance signal FLT-CLR in addition, when without over-current signal, can, by apply a fast quick-recovery output voltage of pulse signal on FLT-CLR port, computer can not restarted.
In the present invention, the performance parameter of uninterrupted power supply current foldback circuit is:
Output voltage: AC220 ± 5%(can according to user need design);
Power output: 2KW;
Output spike electric current ability to bear: can bear >4500 μ F rectification capacitive load, output is uninterrupted.
Claims (6)
1. a uninterrupted power supply current foldback circuit, is characterized in that, comprises major loop, control circuit and drive circuit;
Described major loop comprises IGBT pipe V1 ~ 4, diode V5, V6, current transformer T1, T2, resistance R 1 ~ 10, capacitor C 1 ~ 5, inductance L 1, L2;
Described control circuit comprises CPLD chip N3, chip N1, N2, N4, N5, N7, N8, resistance R 11 ~ 27, R44 ~ 47, capacitor C 6 ~ 14, crystal oscillator H1 and peripheral components;
Described drive circuit comprises that IGBT drives chip N6, peripheral circuit device, and IGBT drives chip 1N6, peripheral circuit device;
Resistance R 1 ~ 4 is parallel IGBT pipe V1 ~ 4 correspondingly, and IGBT manages V1, V3, and IGBT pipe V2, V4 form two brachium pontis, form full-bridge circuit, current transformer T1, T2 are connected on respectively on two brachium pontis, and inductance L 1, L2 are connected on output, resistance R 1 ~ 4 is connected in parallel on respectively the grid of IGBT pipe V1 ~ 4
Resistance R 5 one end connection+15V, the other end connect respectively 2 pin and the diode V5 negative terminal of current transformer T1, the negativing ending grounding of diode V5,
One end connection+15V of resistance R 6, the other end connect respectively 2 pin of current transformer T2 and the negative terminal of diode V6, the negativing ending grounding of diode V6,
Resistance R 7 is connected to the two ends of current transformer T1, and resistance R 8 connects respectively the two ends of current transformer T2,
One end of capacitor C 1 and resistance R 9 is connected respectively 1 pin of current transformer T1, output current sampled signal, other end ground connection;
One end of capacitor C 2 and resistance R 10 is connected respectively 1 pin of current transformer T2, output current sampled signal, other end ground connection;
The clock signal being produced by chip N4, resistance R 18, crystal oscillator H1, capacitor C 6 ~ 8 is connected to 87 pin of CPLD chip N3 through resistance R 17, between chip N1, N2 and N3, corresponding data terminal and data terminal, Duan He address, address end join, the pull-up resistor that R11 ~ 16 are address wire;
CPLD chip N3 produces signal NY and Y at 80 and 81 pin, and signal NY and Y produce signal DNY and DY through chip N7 and peripheral components;
CPLD chip N3 produces signal 1NY and 1Y at 84 and 85 pin, and signal 1NY and 1Y produce signal 1DNY and 1DY through chip N8 and peripheral components;
Signal DNY and DY drive chip N6 and peripheral circuit device to produce through IGBT and drive signal VGL0 and VGH0;
Signal 1DNY and 1DY drive chip 1N6 and peripheral circuit device to produce through IGBT and drive signal VGL1 and VGH1;
Drive signal VGL0 and VGH0 to be connected respectively the grid of IGBT pipe V3 and V1;
Drive signal VGL1 and VGH1 to be connected respectively the grid of IGBT pipe V4 and V2;
Current sampling signal produces via chip N5 and peripheral components 79 pin that over-current signal meets CPLD chip N3;
Peripheral circuit device comprises chip diode V12 ~ 16, triode V11, resistance R 28 ~ 43, capacitor C 15 ~ 21;
IGBT drives 5 pin of chip N6 to connect output over-current signal through resistance R 29, triode V11, resistance R 28,
IGBT drives 5 pin of chip 1N6 to connect output over-current signal through resistance R 29, triode V11, resistance R 28.
2. a kind of uninterrupted power supply current foldback circuit according to claim 1, is characterized in that: described current transformer T1, T2 are for forcing restoration type current transformer.
3. a kind of uninterrupted power supply current foldback circuit according to claim 1, is characterized in that: described CPLD chip N3 is EPM3064ATC100-10 cake core.
4. a kind of uninterrupted power supply current foldback circuit according to claim 1, is characterized in that: described chip N1, N2 are SST39SF040-45-4I-WH cake core.
5. a kind of uninterrupted power supply current foldback circuit according to claim 1, is characterized in that: described chip N5 is LM393 cake core.
6. a kind of uninterrupted power supply current foldback circuit according to claim 1, is characterized in that: it is that IR22141 type drives chip that described IGBT drives chip N6, and it is that IR22141 type drives chip that described IGBT drives chip 1N6.
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| CN201310638218.5A CN103606897B (en) | 2013-12-02 | 2013-12-02 | Uninterruptible power supply over-current protection circuit |
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| CN201310638218.5A CN103606897B (en) | 2013-12-02 | 2013-12-02 | Uninterruptible power supply over-current protection circuit |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109548209A (en) * | 2019-01-03 | 2019-03-29 | 重庆悠悦智能科技有限公司 | A kind of circuit being exclusively used in sensing electromagnetic oven |
| CN111313392A (en) * | 2020-03-30 | 2020-06-19 | 浙江朗帝科技有限公司 | Automatic current-limiting protection system and method for crystal oscillator |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201393078Y (en) * | 2009-03-24 | 2010-01-27 | 深圳市捷益达电子有限公司 | Uninterrupted power supply |
| CN203589707U (en) * | 2013-12-02 | 2014-05-07 | 扬州万方电子技术有限责任公司 | Over-current protection circuit for uninterrupted power supply |
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2013
- 2013-12-02 CN CN201310638218.5A patent/CN103606897B/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109548209A (en) * | 2019-01-03 | 2019-03-29 | 重庆悠悦智能科技有限公司 | A kind of circuit being exclusively used in sensing electromagnetic oven |
| CN109548209B (en) * | 2019-01-03 | 2024-03-08 | 重庆悠悦智能科技有限公司 | Circuit special for sensing induction cooker |
| CN111313392A (en) * | 2020-03-30 | 2020-06-19 | 浙江朗帝科技有限公司 | Automatic current-limiting protection system and method for crystal oscillator |
| CN111313392B (en) * | 2020-03-30 | 2022-11-25 | 朗帝科技有限公司 | Automatic current-limiting protection system and method for crystal oscillator |
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Address after: 225006 No. 96 Anlin Road, Guangling District, Yangzhou City, Jiangsu Province Patentee after: Yangzhou Wanfang Technology Co.,Ltd. Address before: 225006 No. 96 Anlin Road, Guangling District, Yangzhou City, Jiangsu Province Patentee before: YANGZHOU WANFANG ELECTRONIC TECHNOLOGY LLC |