CN103602991B - Compound corrosion inhibitor, preparation method and application thereof - Google Patents

Compound corrosion inhibitor, preparation method and application thereof Download PDF

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Publication number
CN103602991B
CN103602991B CN201310578267.4A CN201310578267A CN103602991B CN 103602991 B CN103602991 B CN 103602991B CN 201310578267 A CN201310578267 A CN 201310578267A CN 103602991 B CN103602991 B CN 103602991B
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corrosion inhibitor
parts
composite corrosion
coating
composite
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CN103602991A (en
Inventor
刘世念
王成
王文
苏伟
吕旺燕
吴航
王群昌
魏增福
付强
朱圣龙
王福会
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Institute of Metal Research of CAS
Guangdong Power Grid Co Ltd
Electric Power Research Institute of Guangdong Power Grid Co Ltd
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Institute of Metal Research of CAS
Electric Power Research Institute of Guangdong Power Grid Co Ltd
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Abstract

The invention discloses a compound corrosion inhibitor, which is prepared from the following components in parts by weight: 20-50 parts of ammonium N-nitroso-phenyl hydroxylamine, 5-30 parts of benzoate, 1-20 parts of zinc salt, 10-20 parts of hexamethylenetetramine and 0-15 parts of sodium hexametaphosphate. The compound corrosion inhibitor disclosed by the invention has the advantages of no hexavalent chromate and heavy metal elements, no toxicity and pollution and so on. Once the compound corrosion inhibitor is applied to a coating, the corrosion resistance of the coating can be improved; the compound corrosion inhibitor is capable of greatly retarding the corrosion of steel and iron materials in a corrosive aqueous medium.

Description

Composite corrosion inhibitor and its preparation method and application
Technical field
The present invention relates to metal corrosion and protection field, particularly relate to a kind of composite corrosion inhibitor and its preparation method and application.
Background technology
At present, metal and alloy are still most important structured material, and according to thermodynamic (al) viewpoint, most metal all has the tendency that spontaneous transformation is oxide compound, and therefore metal is inevitable by corrosion.Corrode the financial loss caused and account for 2 ~ 4% of total value of production in national economy.Coating and inhibiter technology are the important channels solving etching problem.Inhibiter may be used solely to slow down corrosion of metal, and in coating, usually with the addition of some effective inhibiter to improve the anti-corrosion capability of coating.
In coating, conventional rust-stabilising pigment is phosphorus zinc white Zn 3(PO 4) 2nH 2o, barium metaborate Ba (BO 2) 2, the yellow CaCrO of calcium 4, strontium yellow SrCrO 4, zinc-chrome yellow 4ZnOCrO 3k 2o3H 2o, red lead Pb 3o 4, iron oxide red Fe 3o 4deng, the consistency of these inorganic rust-stabilising pigments and resin film forming matter is poor, often causes coating to there is the microdefects such as micropore, causes during practical application and can not produce a desired effect.The hexavalent chromate used in coating has very strong toxicity, deals with the pollution that can cause environment improperly and to body harm.Expressly provide in European Union ROHS instruction that content of 6-valence Cr ions can not more than 0.1%, and the content containing chrome pigment used in coating industry is far longer than this concentration.In addition, Red lead can cause environmental pollution and lead poisoning.Therefore the alternative poisonous and harmful rust inhibition color stuffing of exploitation is significant.
Inhibiter conventional in water medium is chromic salt, there is the problem of contaminate environment equally.
Summary of the invention
Based on this, be necessary to provide a kind of preparation technology simple, the remarkable and free of contamination composite corrosion inhibitor of corrosion mitigating effect.
A kind of composite corrosion inhibitor, by weight, is configured by the composition of following content and forms: 20 ~ 50 parts of cupferros, 5 ~ 30 parts of benzoates, 1 ~ 20 part of zinc salt, 10 ~ 20 parts of hexamethylenetetramines, 0 ~ 15 part of Sodium hexametaphosphate 99.
Wherein in an embodiment, by weight, formed by the composition configuration of following content: 30-40 part cupferro, 10 ~ 20 parts of benzoates, 5 ~ 10 parts of zinc salts, 12 ~ 15 parts of hexamethylenetetramines, 5 ~ 10 parts of Sodium hexametaphosphate 99s.
Wherein in an embodiment, described zinc salt is zinc nitrate or zinc sulfate.
Wherein in an embodiment, described benzoate is Sodium Benzoate or potassium benzoate.
Another object of the present invention is to the preparation method that a kind of composite corrosion inhibitor is provided, comprise the following steps:
Take each component in proportion, put into after pre-mixing pulverizing mill mixing and levigate to 200 ~ 500 orders, to obtain final product.
Another object of the present invention is to provide a kind of coating, described coating comprises containing the obtained composite corrosion inhibitor of aforesaid method.
Above-mentioned composite corrosion inhibitor containing hexavalent chromate and heavy metal element, does not have the advantages such as nontoxic pollution, and preparation method is simple, is applied to the corrosion resistance nature that can improve coating in coating, greatly can slows down the corrosion of ferrous materials in corrosive water medium.
Accompanying drawing explanation
Fig. 1 is the corrosion mitigating effect of Composite Inhibitor Carbon Steel in 3.5%NaCl solution in embodiment 2.
Embodiment
Below with reference to embodiment and accompanying drawing, the invention will be further described.
Embodiment 1
Present embodiments provide a kind of composite corrosion inhibitor, by weight, configured by the composition of following content and form: 300gN-nitrosophenylhydroxylamine, 100g Sodium Benzoate, 100g zinc sulfate, 100g hexamethylenetetramine.
The preparation method of a kind of composite corrosion inhibitor that the present embodiment provides is as follows: take 300gN-nitrosophenylhydroxylamine, 100g Sodium Benzoate, 100g zinc sulfate, 100g hexamethylenetetramine, put into stainless steel cask and carry out stirring pre-mixing.The composite corrosion inhibitor of pre-mixing is put into pulverizing mill levigate to 300 orders, taking-up composite corrosion inhibitor is put into airtight container and is stored.
Get above-mentioned composite corrosion inhibitor 2g, get E44 epoxy resin and the 5772 epoxy curing agent 100g of Shanghai Resin Factory Co., Ltd.'s production, after stirring, prepare epoxy coating.Composite corrosion inhibitor can improve the corrosion resistance nature of coating.
Do not add the epoxy resin varnish of inhibiter through 700h salt air corrosion, Q235 structural carbon steel under coating there occurs corrosion, surface has red rust to occur, and adds the coating resisting salt fog corrosion of 2% composite corrosion inhibitor more than 1000h, and the Q235 structural carbon steel under coating corrodes.By simultaneous test, can show that the corrosion mitigating effect of the composite corrosion inhibitor in the present embodiment is good.
In the present invention, the effect of Sodium hexametaphosphate 99 is to form insoluble precipitation membrane at steel surface after water enters coating, forms precipitation passivation, and then stops the further corrosion of material.Not containing Sodium hexametaphosphate 99 in the present embodiment, the effect of its passivation iron and steel iron and steel can be realized by the cupferro in inhibiter, has similar corrosion mitigating effect.
Embodiment 2
Present embodiments provide a kind of composite corrosion inhibitor, by weight, configured by the composition of following content and form: 35gN-nitrosophenylhydroxylamine, 15g potassium benzoate, 8g zinc nitrate, 14g hexamethylenetetramine, 8g Sodium hexametaphosphate 99.
The preparation method of a kind of composite corrosion inhibitor that the present embodiment provides is as follows: take 435gN-nitrosophenylhydroxylamine, 15g potassium benzoate, 8g zinc nitrate, 14g hexamethylenetetramine, 8g Sodium hexametaphosphate 99 put into tetrafluoroethylene bucket and carry out stirring pre-mixing.The composite corrosion inhibitor of pre-mixing is put into pulverizing mill levigate to 200 orders, taking-up composite corrosion inhibitor is put into airtight container and is stored.
Get above-mentioned composite corrosion inhibitor 0.5g, put into the 1000g3.5%NaCl aqueous solution, the erosion rate of Q235 structural carbon steel can be slowed down.See Fig. 1, for same in the 3.5%NaCl aqueous solution, with or without the extent of corrosion of Q235 structural carbon steel adding composite corrosion inhibitor.Ordinate zou is the reduction of steel product quality in unit surface in the unit time, the Q235 bar graph on the left side is not for add composite corrosion inhibitor, the Q235inhibitors bar graph on the right is for adding composite corrosion inhibitor, can significantly learn from figure, composite corrosion inhibitor has good corrosion inhibition to ferrous materials in corrosive medium.By simultaneous test, can show that the corrosion mitigating effect of the composite corrosion inhibitor in the present embodiment is good.
Embodiment 3
Present embodiments provide a kind of composite corrosion inhibitor, by weight, configured by the composition of following content and form: 400gN-nitrosophenylhydroxylamine, 300g Sodium Benzoate, 200g zinc sulfate, 150g hexamethylenetetramine, 100g Sodium hexametaphosphate 99.
The preparation method of a kind of composite corrosion inhibitor that the present embodiment provides is as follows: take 400gN-nitrosophenylhydroxylamine, 300g Sodium Benzoate, 200g zinc sulfate, 150g hexamethylenetetramine, 100g Sodium hexametaphosphate 99, put into plastic tank and carry out stirring pre-mixing.The composite corrosion inhibitor of pre-mixing is put into pulverizing mill levigate to 200 orders, taking-up composite corrosion inhibitor is put into airtight container and is stored.
Get above-mentioned composite corrosion inhibitor 1g, put into the 2000g3.5%NaCl aqueous solution, can slow down the erosion rate of Q345 carbon structure steel curved beam, inhibition efficiency is 92.1%.
Get above-mentioned composite corrosion inhibitor 10g, the 200gE51 epoxy resin produced with Shanghai Resin Factory Co., Ltd. and 5772 epoxy curing agents stir rear preparation coating, and inhibiter can improve the salt spray corrosion resistance of coating.
Do not add the epoxy resin varnish of inhibiter through 650h salt mist experiment, Q345 structural carbon steel under coating there occurs corrosion, surface has red rust to occur, and application adds the Q345 structural carbon steel of above-mentioned 5% composite corrosion inhibitor through 1000h salt air corrosion, coating is intact, and the Q345 structural carbon steel under coating corrodes.By simultaneous test, can show that the corrosion mitigating effect of the composite corrosion inhibitor in the present embodiment is good.
Embodiment 4
Present embodiments provide a kind of composite corrosion inhibitor, by weight, configured by the composition of following content and form: 500gN-nitrosophenylhydroxylamine, 50g potassium benzoate, 50g zinc salt, 120g hexamethylenetetramine, 50g Sodium hexametaphosphate 99.
The preparation method of a kind of composite corrosion inhibitor that the present embodiment provides is as follows: take 500gN-nitrosophenylhydroxylamine, 50g potassium benzoate, 50g zinc salt, 120g hexamethylenetetramine, 50g Sodium hexametaphosphate 99, put into stainless steel cask and carry out stirring pre-mixing.The composite corrosion inhibitor of pre-mixing is put into pulverizing mill levigate to 500 orders, taking-up composite corrosion inhibitor is put into airtight container and is stored.
Get above-mentioned composite corrosion inhibitor 200g, get E51 epoxy resin and the 5772 epoxy curing agent 4000g of Shanghai Resin Factory Co., Ltd.'s production, after stirring, prepare epoxy coating.Composite corrosion inhibitor can improve the corrosion resistance nature of coating.
Be coated with the Q235B structural carbon steel of the epoxy resin varnish coating not adding inhibiter at 10%H 2sO 4soak through 159h in the aqueous solution, specimen surface produces a large amount of bubble, and matrix metal corrodes.And being coated with the immersion of Q235B structural carbon steel through same time of the coating of adding composite corrosion inhibitor, coating is intact, and metal corrodes.By simultaneous test, can show that the corrosion mitigating effect of the composite corrosion inhibitor in the present embodiment is good.
Embodiment 5
Present embodiments provide a kind of composite corrosion inhibitor, by weight, configured by the composition of following content and form: 20gN-nitrosophenylhydroxylamine, 20g potassium benzoate, 1g zinc nitrate, 20g hexamethylenetetramine, 15g Sodium hexametaphosphate 99.
The preparation method of a kind of composite corrosion inhibitor that the present embodiment provides is as follows: take 20gN-nitrosophenylhydroxylamine, 20g potassium benzoate, 1g zinc nitrate, 20g hexamethylenetetramine, 15g Sodium hexametaphosphate 99, put into stainless steel cask and carry out stirring pre-mixing.The composite corrosion inhibitor of pre-mixing is put into pulverizing mill levigate to 200 orders, taking-up composite corrosion inhibitor is put into airtight container and is stored.
Get above-mentioned composite corrosion inhibitor 50g, put into 12000g simulated seawater, composite corrosion inhibitor can improve the erosion resistance of Q235A structural carbon steel in simulated seawater, inhibition efficiency reaches more than 90%, get and do not add in the equivalent simulated seawater of above-mentioned composite corrosion inhibitor, the erosion resistance of test Q235A structural carbon steel in simulated seawater, in the same time, the occurrence of large-area corrosion of Q235A structural carbon steel.By simultaneous test, can show that the corrosion mitigating effect of the composite corrosion inhibitor in the present embodiment is good.
Embodiment result shows, composite corrosion inhibitor has good corrosion inhibition to ordinary steel iron material in corrosive medium; For the corrosion resistance nature of coating can be improved in coating; Preparation technology is simple, nontoxic, pollution-free.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (6)

1. a composite corrosion inhibitor, it is characterized in that: by weight, configured by the composition of following content and form: 20 ~ 50 parts of cupferros, 5 ~ 30 parts of benzoates, 1 ~ 20 part of zinc salt, 10 ~ 20 parts of hexamethylenetetramines, 0 ~ 15 part of Sodium hexametaphosphate 99.
2. composite corrosion inhibitor according to claim 1, is characterized in that, by weight, configured by the composition of following content and form: 30 ~ 40 parts of cupferros, 10 ~ 20 parts of benzoates, 5 ~ 10 parts of zinc salts, 12 ~ 15 parts of hexamethylenetetramines, 5 ~ 10 parts of Sodium hexametaphosphate 99s.
3. composite corrosion inhibitor according to claim 1 and 2, is characterized in that, described zinc salt is zinc nitrate or zinc sulfate.
4. composite corrosion inhibitor according to claim 1 and 2, is characterized in that, described benzoate is Sodium Benzoate or potassium benzoate.
5. a preparation method for the composite corrosion inhibitor described in any one of Claims 1 to 4, is characterized in that, comprises the following steps: take each component in proportion, levigate to 200 ~ 500 orders further after pre-mixing, to obtain final product.
6. a coating, is characterized in that, includes the composite corrosion inhibitor described in any one of Claims 1 to 4.
CN201310578267.4A 2013-11-18 2013-11-18 Compound corrosion inhibitor, preparation method and application thereof Active CN103602991B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1636891A (en) * 2004-10-26 2005-07-13 南京工业大学 Treating method of sea water as circulating cooling water
CN102964902A (en) * 2012-11-21 2013-03-13 中国科学院金属研究所 Paint remover as well as preparation method and application thereof

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US7879202B2 (en) * 2003-12-15 2011-02-01 Guardian Industries Corp. Scratch resistant coated glass article including carbide layer(s) resistant to fluoride-based etchant(s)

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1636891A (en) * 2004-10-26 2005-07-13 南京工业大学 Treating method of sea water as circulating cooling water
CN102964902A (en) * 2012-11-21 2013-03-13 中国科学院金属研究所 Paint remover as well as preparation method and application thereof

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Address after: 510080 Dongfeng East Road, Dongfeng, Guangdong, Guangzhou, Zhejiang Province, No. 8

Patentee after: ELECTRIC POWER RESEARCH INSTITUTE, GUANGDONG POWER GRID CO., LTD.

Patentee after: Institute of metal research, Chinese Academy of Sciences

Address before: 510080 Dongfeng East Road, Dongfeng, Guangdong, Guangzhou, Zhejiang Province, No. 8

Patentee before: Electrical Power Research Institute of Guangdong Power Grid Corporation

Patentee before: Institute of metal research, Chinese Academy of Sciences

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Effective date of registration: 20200320

Address after: Guangzhou Yuexiu District City, Guangdong province 510060 Dongfeng Road No. 757

Co-patentee after: Electric Power Research Institute of Guangdong Power Grid Co.,Ltd.

Patentee after: GUANGDONG POWER GRID Co.

Co-patentee after: INSTITUTE OF METAL RESEARCH CHINESE ACADEMY OF SCIENCES

Address before: 510080 Dongfeng East Road, Dongfeng, Guangdong, Guangzhou, Zhejiang Province, No. 8

Co-patentee before: INSTITUTE OF METAL RESEARCH CHINESE ACADEMY OF SCIENCES

Patentee before: Electric Power Research Institute of Guangdong Power Grid Co.,Ltd.

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