CN101955718B - High-permeability epoxy resin primer as well as preparation method and application thereof - Google Patents

High-permeability epoxy resin primer as well as preparation method and application thereof Download PDF

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CN101955718B
CN101955718B CN200910054954XA CN200910054954A CN101955718B CN 101955718 B CN101955718 B CN 101955718B CN 200910054954X A CN200910054954X A CN 200910054954XA CN 200910054954 A CN200910054954 A CN 200910054954A CN 101955718 B CN101955718 B CN 101955718B
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epoxy resin
oxide
solidifying agent
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CN101955718A (en
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傅建华
凌小桐
江枫
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Shanghai Shipbuilding Technology Research Institute
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Shanghai Shipbuilding Technology Research Institute
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Abstract

The invention discloses a high-permeability epoxy resin primer as well as a preparation method and the application thereof. The high-permeability epoxy resin primer comprises a component A and a component B, wherein the component A is prepared from the following components in parts by weight: 90-120 parts of epoxy resin, 20-80 parts of active thinner, 0.1-5 parts of sub-nanometer metal oxides of a transition group and 0.1-0.2 part of dimethylaminomethyl-phenol. The high-permeability epoxy resin primer of the invention is a dual-component coating prepared from the modified epoxy resin and the modified curing agent. The coating has high solid content, low viscidity, strong permeability, lower VOC (Volatile Organic Compound), great adhesion, corrosion resistance, and the like, can be applied to the rust surface of low-surface-treated steel material and coatings of water-based inorganic zinc, and the like, can be compatible with coatings capable of matching an epoxy coating and have favorable effect.

Description

High permeable epoxy resin priming paint and its preparation method and application
Technical field
The present invention relates to a kind of epoxy resin primer.
Background technology
It is reported, the steel iron facilities long-term exposure is in atmosphere, and the amount that annual corrosion is scrapped accounts for more than 20% of iron and steel ultimate production.For preventing corrosion, the most simple and effective method is protected with coating.
And giving full play to of anticorrosion with coat performance mainly depends on good surface treatment, when steel surface application traditional coating, usually all require thoroughly to eliminate rust (>=Sa2.5 level).Generally, in steel construction maintenance construction expense, rust cleaning accounts for 45%.In the maintenance process of the large-scale steel structure of having built up, as the ship structure compactness, be subject to the restriction of execution conditions, often adopt craft or power tool rust cleaning during maintenance, so be difficult to carry out surface treatment thoroughly, must be also on surface can residual iron rust, aging paint film and corrosive medium etc., in this case, to metal finishing, require high, performance good rust proof paint more also is difficult to play a role, can not get the preservative effect of expection, its life-span only has half of original design life-span even lower usually, therefore need to a kind ofly can directly carry out the high-performance of application with rusty surface this, the coating that low prepared surface requires, to reduce the surface-treated workload, the needs that adapt to maintenance engineering.And this coating must have remarkable infiltration and chelating ability, can be penetrated in the rust staining that is attached to the iron-based surface, play the effect of stable solid rust, so just can reduce or save the surface treatment of rust cleaning, can significantly reduce painting cost, improve the preservative effect of composite anti-corrosive coating, the maintenance of boats and ships, steel construction coating is had a very big significance.
In addition, what the large-scale steel structure long-effective corrosion was relatively more commonly used at present is aqueous inorganic zinc-enriched coating, and coatingsurface is comparatively coarse, porosity is larger, before the coated surfaces coating, need one seal coat confining surface pore, in order to avoid the defect such as pin hole occurs after the finish paint application.This seal coat is generally that solvent type epoxy cloud iron-dope adds about 70% solvent latting drown and forms, the volatile quantity of organic volatile (VOC) is very high, pollution to environment during construction is very severe, against the original intention that adopts water-borne coatings, the height infiltration seal coat that necessary exploitation matches with the aqueous inorganic zinc paint for this reason, meet the requirement of antiseptic project.
At present, due to the development of oceanographic engineering, large-scale lasting concrete works increases, also more common for the high epoxy coating permeated of low viscosity that keeps in repair distress in concrete.Domestic height infiltration epoxy coating great majority are applied to the protection of industrial concrete, terrace, are solvent based coating mostly.
The modified epoxy priming paint that has stable solid rust, chelating function in patent is single-component normally, is generally flexible low viscosity epoxy coating, but low viscosity epoxy coating normally solids content is lower, organic volatile content (VOC) is very high.
Existing domestic and international technical target of the product is in Table 1.
Table 1 is technical target of the product both at home and abroad
Figure G200910054954XD00021
External priming paint shown in table 1 is typical product on market, is the epoxy primer of two components.Introduce it according to its data and there is low viscosity, hypertonicity, can be used for the reduction process steel surface, old paint film is had to adaptability.By test, find, the viscosity of this priming paint is 17 seconds.But its organic volatile (VOC) content is very high, this product description is introduced the VOC value for 204g/L, but national coating quality Supervision Test Center detects the VOC value of the said firm reaches 360g/L, on domestic market, typical product is the solvent-borne type seal coat, and organic volatile (VOC) content is equally very high.On the non-solvent epoxy priming paint market of high solid, hypertonicity, low viscosity, low VOC (VOC), yet there are no.
Summary of the invention
The purpose of this invention is to provide high permeable epoxy resin priming paint of a kind of high permeable epoxy resin priming paint and its preparation method and application, the above-mentioned defect existed to overcome prior art, meet relevant branch of industry needs.
High permeable epoxy resin priming paint of the present invention, be comprised of A component and B component, and the weight ratio of A component and B component is: the A component: B component=2.0~2.7: 1;
Described A component comprises the component of following parts by weight:
90~120 parts of epoxy resin
20~80 parts of reactive thinners
The transition group sub-nano golden belongs to 0.1~5 part of oxide compound
0.1~0.2 part of curing catalyst
Described epoxy resin is selected from one or more in bisphenol A diglycidyl ether and Bisphenol F diglycidylether;
Bisphenol A diglycidyl ether can adopt commercially available prod, as Yueyang petrochemical industry company limited of Ba Ling Huaxing trade mark epoxy resin that is CYD-128, the Bisphenol F diglycidylether can adopt ,Ru Wuxi, commercially available prod enlightening to like the epoxy resin that the biochemical work company limited trade mark is 830#;
Described reactive thinner is selected from one or more in butylglycidyl ether or polypropylene glycol glycidyl ether;
Butylglycidyl ether can adopt the reactive thinner that huge Xinghua, ,Ru Shanghai, commercially available prod work company limited trade mark is JX-8501, and the polypropylene glycol glycidyl ether adopts the reactive thinner that the commercially available prod ,Ru U.S. DOW company trade mark is DER-732;
Described transition group sub-nano golden belongs to oxide compound and is selected from titanium oxide, zinc oxide, nickel oxide, manganese oxide, chromic oxide, cupric oxide, ferric oxide or calcium oxide etc.
The chemical name of described curing catalyst is dimethylamino methyl-phenol, and can adopt as firelight or sunlight as the moral chemical industry company limited trade mark is DMP-30 curable epoxide promotor;
Preferably, described A component also can comprise the component of following parts by weight:
0~10 part of zinc phosphate
0~10 part of tannic acid
Described B component, be comprised of the JX400-H solidifying agent of 40~70 weight parts and 611 solidifying agent of 5~20 weight parts;
The chemical name of described JX400-H solidifying agent is the Modified by Aromatic Amines polymkeric substance, and can adopt huge Xinghua, ,Ru Shanghai, commercially available prod work company limited trade mark is the JX400-H solidifying agent.
Described 611 solidifying agent are for take the reaction product that methyl iso-butyl ketone (MIBK), dimethylbenzene, Whitfield's ointment and quadrol be raw material, and the preparation method is as follows:
By methyl iso-butyl ketone (MIBK), Whitfield's ointment and quadrol, in solvent xylene, in nitrogen atmosphere, 105~120 ℃ of back flow reaction, discharge the water that reaction produces in the time of reaction, reach the output of theoretical reaction water to the output of water, cooling, reaction mixture vacuumizes, vacuum tightness maintains 1~3.5mmHg, is heated to 50~80 ℃, removes toluene and excessive base isobutyl ketone, cool to room temperature under vacuum, can obtain 611 solidifying agent;
Each component, with weight ratio, count:
Methyl iso-butyl ketone (MIBK): toluene: Whitfield's ointment: quadrol=180~240: 80~130: 0.3~2.5: 30~55;
Preparation method of the present invention, comprise the steps:
The preparation of A component:
(1) liquid epoxies is mixed with reactive thinner, disperse, preferred, jitter time is 0.2~0.5 hour;
(2) add other component, disperseed, preferred, jitter time is 0.5~1 hour;
(3) sand milling, the sand milling time is 0.2~1 hour, is then disperseed, jitter time is 0.2~1 hour, can obtain product;
Described dispersion, can in high speed dispersor, carry out, the equipment that described high speed dispersor is a kind of routine, as Jiangyin Fine Chemical Co., Ltd trade mark product that is the FL4 high speed dispersor, described sand milling can carry out in sand mill, described sand mill is a kind of general equipment, as Jiangyin Fine Chemical Co., Ltd trade mark product that is the JWS horizontal sand mill;
The preparation of B component: by JX400-H solidifying agent and 611 solidifying agent blending dispersion, can obtain the B component.
High permeable epoxy resin priming paint of the present invention, can be used in low prepared surface, with on the coating such as the steel surface of corrosion and aqueous inorganic zinc, all coating that can be supporting with epoxy coating all can be compatible supporting with it, and constructional method is conventional method, can spray, brush, roller, dip-coating.
High permeable epoxy resin priming paint of the present invention is the dual-component coating of being made by the solidifying agent of modified epoxy, modification.This coating has high solid, low viscosity, the characteristics such as perviousness by force, very low organic volatile content (VOC), sticking power is large, corrosion-resistant, on can be at low prepared surface, with coating such as the steel surface of corrosion and aqueous inorganic zinc, apply, all coating that can be supporting with epoxy coating all can be compatible supporting, respond well with it.
The accompanying drawing explanation
State before Fig. 1 guardrail applies.
Fig. 2 has applied development priming paint guardrail (before test).
Fig. 3 is the result (after test) that nature tans by the sun 6 months.
Embodiment
Embodiment 1~embodiment 4
Adopt the formula as table 1.
The preparation method is as follows:
The preparation of A component:
(1) liquid epoxies is mixed with reactive thinner, disperse, jitter time is 0.3 hour;
(2) add other component, disperseed, jitter time is 0.7 hour;
(3) sand milling, the sand milling time is 0.5 hour, is then disperseed, jitter time is 0.7 hour, can obtain product;
Be dispersed in high speed dispersor and carry out, high speed dispersor is the product that Jiangyin Fine Chemical Co., Ltd trade mark is the FL4 high speed dispersor, and sand milling can carry out in sand mill, and sand mill is the product that Jiangyin Fine Chemical Co., Ltd trade mark is the JWS horizontal sand mill;
The preparation of B component:
The preparation of 611 solidifying agent:
By methyl iso-butyl ketone (MIBK), Whitfield's ointment and quadrol, in solvent xylene, in nitrogen atmosphere, 105 ℃ of back flow reaction, discharge the water that reaction produces in the time of reaction, reach the output of theoretical reaction water to the output of water, cooling, reaction mixture vacuumizes, vacuum tightness maintains 3.5mmHg, is heated to 80 ℃, removes toluene and excessive base isobutyl ketone, cool to room temperature under vacuum, can obtain 611 solidifying agent; Each component, with weight ratio, count:
Methyl iso-butyl ketone (MIBK): toluene: Whitfield's ointment: quadrol=180: 80: 0.3: 30;
By JX400-H solidifying agent and 611 solidifying agent blending dispersion, can obtain the B component.
The mixture that the epoxy resin that embodiment 1 adopts is bisphenol A diglycidyl ether and Bisphenol F diglycidylether, weight ratio is: bisphenol A diglycidyl ether: Bisphenol F diglycidylether=80: 20;
The epoxy resin that embodiment 2 adopts is bisphenol A diglycidyl ether;
The mixture that the epoxy resin that embodiment 3 adopts is bisphenol A diglycidyl ether and Bisphenol F diglycidylether, weight ratio is: bisphenol A diglycidyl ether: Bisphenol F diglycidylether=100: 10;
The epoxy resin that embodiment 4 adopts is the Bisphenol F diglycidylether;
The mixture that the reactive thinner that embodiment 1 adopts is butylglycidyl ether and polypropylene glycol glycidyl ether, weight ratio is: butylglycidyl ether: polypropylene glycol glycidyl ether=10: 40;
The mixture that the reactive thinner that embodiment 2 adopts is butylglycidyl ether and polypropylene glycol glycidyl ether, weight ratio is: butylglycidyl ether: polypropylene glycol glycidyl ether=30: 10;
The reactive thinner that embodiment 3 adopts is butylglycidyl ether;
The reactive thinner that embodiment 4 adopts is and the polypropylene glycol glycidyl ether;
The inferior nano-oxide of the transition group that embodiment 1 adopts is titanium oxide and manganese oxide, and mol ratio is 1: 1;
Embodiment 2 is zinc oxide;
Embodiment 3 is without the inferior nano-oxide of transition group;
The mixture that embodiment 4 is cupric oxide and Red copper oxide, mol ratio is 1: 1.
Table 1
Figure G200910054954XD00071
High permeable epoxy resin priming paint of the present invention and two kinds of domestic and international typical products carry out comprehensive comparison and the results are shown in Table 2.
Table 2
Figure G200910054954XD00072
Figure G200910054954XD00081
In embodiment 1~embodiment 4, the method for test item employing table 2 Chinese Home standard code is detected, and result is as table 3.
Table 3
Figure G200910054954XD00091
The trade mark of external product is Devoe-Pre-prime 167, and the trade mark of home products is H-99.
Embodiment 5
Adopt the product of embodiment 1, be coated in the test on the guardrail surface (processing through wire brush de-floating rust) with corrosion, outmoded paint film spalling, Fig. 1, Fig. 2 and Fig. 3 are shown in result contrast in front and back.
From above-mentioned practical using result, naturally tan by the sun 6 months priming paint corrosion-free, intact after the development of the guardrail surface-coated with corrosion, outmoded paint film spalling priming paint.Illustrate that developed priming paint has high-adaptability to old paint film, weathering resistance is fine, can be used to repair old paint film, and the performance of upgrading coating, can be used separately or compatible with multiple coating, supporting, the common composite anti-corrosive coating of having complementary advantages that forms.

Claims (4)

1. high permeable epoxy resin priming paint, is characterized in that, A component and B component, consists of:
Described A component is comprised of the component of following parts by weight:
Described B component, be comprised of the JX400-H solidifying agent of 40~70 weight parts and 611 solidifying agent of 5~20 weight parts; Described 611 solidifying agent, for take the reaction product that methyl iso-butyl ketone (MIBK), dimethylbenzene, Whitfield's ointment and quadrol be raw material, are counted with weight ratio: methyl iso-butyl ketone (MIBK): dimethylbenzene: Whitfield's ointment: quadrol=180~240: 80~130: 0.3~2.5: 30~55;
The preparation method of described 611 solidifying agent is as follows:
By methyl iso-butyl ketone (MIBK), Whitfield's ointment and quadrol, in solvent xylene, in nitrogen atmosphere, 105~120 ℃ of back flow reaction, discharge the water that reaction produces in the time of reaction, reach the output of theoretical reaction water to the output of water, cooling, reaction mixture vacuumizes, vacuum tightness maintains 1~3.5mmHg, is heated to 50~80 ℃, except removal xylene and excessive methyl iso-butyl ketone (MIBK), cool to room temperature under vacuum, can obtain 611 solidifying agent;
Described epoxy resin is selected from one or more in bisphenol A diglycidyl ether and Bisphenol F diglycidylether; Described transition group sub-nano golden belongs to oxide compound and is selected from titanium oxide, zinc oxide, nickel oxide, manganese oxide, chromic oxide, cupric oxide, ferric oxide or calcium oxide;
The weight ratio of A component and B component is: the A component: B component=2.0~2.7: 1.
2. high permeable epoxy resin priming paint according to claim 1, is characterized in that, described reactive thinner is selected from one or more in butylglycidyl ether or polypropylene glycol glycidyl ether.
3. the preparation method of high permeable epoxy resin priming paint according to claim 1, is characterized in that, comprises the steps:
The preparation of A component:
(1) liquid epoxies is mixed with reactive thinner, disperse;
(2) add other component, disperse;
(3) sand milling, then disperseed, and can obtain product.
4. the application of high permeable epoxy resin priming paint according to claim 1, is characterized in that, for low prepared surface, with steel surface and the aqueous inorganic zinc paint of corrosion.
CN200910054954XA 2009-07-16 2009-07-16 High-permeability epoxy resin primer as well as preparation method and application thereof Active CN101955718B (en)

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CN104277663A (en) * 2014-10-20 2015-01-14 江苏常明电力设备有限公司 Novel metal-armor mobile open-type switchgear
CN108912950A (en) * 2018-05-31 2018-11-30 无锡市海轮涂料有限公司 A kind of anti-rotten water-base epoxy priming paint peculiar to vessel
CN110016276A (en) * 2019-04-28 2019-07-16 重庆艾普防腐技术有限公司 Heavy-duty aqueous Epoxy sealer of bridge and preparation method thereof
CN110540830B (en) * 2019-09-03 2022-01-04 天津中油渤星工程科技有限公司 Water-based modified synthetic resin cementing material and preparation method and application thereof
CN111548701A (en) * 2020-04-30 2020-08-18 天津大学 Coating capable of reducing heat dissipation of surface of thermal equipment and preparation method thereof
CN112337771A (en) * 2020-11-23 2021-02-09 安徽吉利电气设备有限公司 Power distribution box processing method
CN114771121B (en) * 2022-05-09 2022-12-13 浙江中翔印铁制罐有限公司 Environment-friendly printing process and equipment for manufacturing tin printing iron

Citations (2)

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CN1887992A (en) * 2006-07-19 2007-01-03 江苏中矿大正表面工程技术有限公司 Nanometer modified epoxy sealing paint and its prepn

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5338348A (en) * 1993-09-22 1994-08-16 Savin Roland R Zinc powder-rich coating composition
CN1887992A (en) * 2006-07-19 2007-01-03 江苏中矿大正表面工程技术有限公司 Nanometer modified epoxy sealing paint and its prepn

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