Background technology
Polyborosiloxane has excellent resistance toheat.There are research and utilization boric acid and organosilicon preformed polymer to prepare polyborosiloxane, and use it for the modification of resol, resin carbon residue rate after modification significantly improves, (the Zhang Bin etc. but the cohesive force of the phenolic resin adhesive after modification is not significantly improved, polymer material science and engineering, 2008,152).There is research in polyborosiloxane, to introduce Resorcinol structure, obtain polyborosiloxane, the following technological line preparation of main employing at present: application melt-polycondensation, polyborosiloxane is carried out to modification with Resorcinol, obtain high temperature resistant polyborosiloxane (Zhan Hongwei, Cao Jin, Journal of Functional Polymers .1995,8,439).In above-mentioned route, there is following problem: its severe reaction conditions, need 300 DEG C of high temperature, very high to vacuum tightness requirement, also very high to equipment and personnel's technical requirements.
Resol price is very low, raw material has easily been bought, production technique and production unit simple, become one of indispensable material of industrial sector, apply very extensive.Pure phenolic aldehyde resin thermal stability and high thermal resistance are not high enough, and after modification, the impelling strength of resol, cementability, physical strength, thermotolerance, flame retardant resistance, dimensional stability, curing speed, moulded manufacturability etc., be improved respectively.
Summary of the invention
The present invention has designed a kind of preparation method of phenolic resin adhesive, its object is the resol after Abietyl modified to be combined with polyborosiloxane and to provide a kind of bond properties better sizing agent,, the preparation method of polyborosiloxane is improved meanwhile, overcome the problems of the prior art.
To achieve these goals, the present invention has adopted following scheme:
A preparation method for phenolic resin adhesive, is characterized in that comprising following steps:
Step 1: synthetic polyborosiloxane;
Step 2: synthetic rosin modified phenolic resin;
Step 3: prepare sizing agent.
Described step 1 is that organo-siloxane and boric acid are joined in organic solvent, under the condition existing, in lower 3 hours of nitrogen atmosphere, is progressively warmed up to 140 DEG C from 90 DEG C at catalyzer, continues reaction 4h; Then add polyphenol, reaction 6h, after water pump Depressor response 2h, obtains polyborosiloxane;
Described step 2 is that rosin is added in reactor, and heating is dissolved and stirs, and heats to 95 DEG C; Add 4-dodecylphenol, be stirred to and dissolve completely and mix, formaldehyde, dimethyl silicone oil, oxalic acid and toluenesulphonic acids are added to reactor; heat to 150 DEG C; pressure is brought up to 0.7Mpa, reacts 2 hours under constant temperature and pressure, obtains rosin condensation intermediate; Then the reactor that tetramethylolmethane, triethylamine and dimethyl silicone oil is added to rosin condensation intermediate, is warmed up to 200 DEG C, and pressure is controlled to 0.1Mpa, starts agitator and stirs, and constant temperature and pressure carries out esterification 4 hours, obtains rosin modified phenolic resin;
Described step 3 is to get the rosin modified phenolic resin that the polyborosiloxane that makes in step 1 and step 2 make to mix by the mass ratio of 0.1-1:2, obtains synvaren.
Organo-siloxane described in step 1: boric acid: the mol ratio of polyphenol is 1:1~2:0.25~1, catalyst levels is 1 ‰ of monomer total mass.
Described in step 1, organo-siloxane is vinyltrimethoxy silane.
Described in step 1, solvent is diethylene glycol dimethyl ether or dioxane.
Described in step 1, catalyzer is any one in tin protochloride, titanium tetrachloride, Indian red.
Polyphenol described in step 1 is a kind of or several mixing in pyrocatechol, Resorcinol, Resorcinol, Phloroglucinol, pyrogallol.
Formaldehyde in rosin condensation intermediate preparation described in step 2: 4-dodecylphenol: rosin mol ratio is 5:2:7.
Oxalic acid described in step 2 and toluenesulphonic acids mass ratio are 1:1, and the overall add-on of described oxalic acid and toluenesulphonic acids is rosin quality 0.15%.
Described in step 3, the mass ratio of polyborosiloxane and rosin modified phenolic resin is 0.3-1:2.
The preparation method of this phenolic resin adhesive has following beneficial effect:
1, the inventive method can complete at a reactor preparation of rosin modified phenolic resin and series product, has reduced facility investment.
2, the present invention is by organo-siloxane and boric acid, polyphenol polycondensation, the synthetic polyborosiloxane that contains a large amount of terminal hydroxy group and have excellent heat resistance; After mixing with resol, can improve its thermotolerance and bonding strength.
3, the present invention prepares polyborosiloxane method mild condition, simple to operate, without harmful gas generation, environmental protection, and gained polyborosiloxane resistance to elevated temperatures excellence, overall craft route of the present invention is simple, greatly reduces energy consumption.
4, the present invention does not have by product and waste water and gas discharge in reaction process, is a kind of production process of environmental protection.
Embodiment
Below in conjunction with specific embodiment, the present invention will be further described:
Embodiment 1
The preparation method of phenolic resin adhesive of the present invention
Step 1 is that vinyltrimethoxy silane and boric acid are joined in diethylene glycol dimethyl ether, under the condition existing, in lower 3 hours of nitrogen atmosphere, is progressively warmed up to 140 DEG C from 90 DEG C at tin protochloride, continues reaction 4h; Then add pyrocatechol, reaction 6h, after water pump Depressor response 2h, obtains polyborosiloxane; Vinyltrimethoxy silane: boric acid: the mol ratio of pyrocatechol is 1:1:0.5, tin protochloride consumption is 1 ‰ of monomer total mass.
Step 2 is that rosin is added in reactor, and heating is dissolved and stirs, and heats to 95 DEG C; Add 4-dodecylphenol, be stirred to and dissolve completely and mix, formaldehyde, dimethyl silicone oil, oxalic acid and toluenesulphonic acids are added to reactor; heat to 150 DEG C; pressure is brought up to 0.7Mpa, reacts 2 hours under constant temperature and pressure, obtains rosin condensation intermediate; Then the reactor that tetramethylolmethane, triethylamine and dimethyl silicone oil is added to rosin condensation intermediate, is warmed up to 200 DEG C, and pressure is controlled to 0.1Mpa, starts agitator and stirs, and constant temperature and pressure carries out esterification 4 hours, obtains rosin modified phenolic resin; Formaldehyde in the preparation of rosin condensation intermediate: 4-dodecylphenol: rosin mol ratio is 5:2:7.Oxalic acid and toluenesulphonic acids mass ratio are 1:1, and the overall add-on of oxalic acid and toluenesulphonic acids is rosin quality 0.15%.
Step 3 is to get the rosin modified phenolic resin that the polyborosiloxane that makes in step 1 and step 2 make to mix by the mass ratio of 0.3:2, obtains synvaren.
Embodiment 2
Step 1 is that vinyltrimethoxy silane and boric acid are joined in diethylene glycol dimethyl ether, under the condition existing, in lower 3 hours of nitrogen atmosphere, is progressively warmed up to 140 DEG C from 90 DEG C at titanium tetrachloride, continues reaction 4h; Then add pyrocatechol, reaction 6h, after water pump Depressor response 2h, obtains polyborosiloxane; Vinyltrimethoxy silane: boric acid: the mol ratio of pyrocatechol is 1:1:0.5, titanium tetrachloride consumption is 1 ‰ of monomer total mass.
Step 2 is that rosin is added in reactor, and heating is dissolved and stirs, and heats to 95 DEG C; Add 4-dodecylphenol, be stirred to and dissolve completely and mix, formaldehyde, dimethyl silicone oil, oxalic acid and toluenesulphonic acids are added to reactor; heat to 150 DEG C; pressure is brought up to 0.7Mpa, reacts 2 hours under constant temperature and pressure, obtains rosin condensation intermediate; Then the reactor that tetramethylolmethane, triethylamine and dimethyl silicone oil is added to rosin condensation intermediate, is warmed up to 200 DEG C, and pressure is controlled to 0.1Mpa, starts agitator and stirs, and constant temperature and pressure carries out esterification 4 hours, obtains rosin modified phenolic resin; Formaldehyde in the preparation of rosin condensation intermediate: 4-dodecylphenol: rosin mol ratio is 5:2:7.Oxalic acid and toluenesulphonic acids mass ratio are 1:1, and the overall add-on of oxalic acid and toluenesulphonic acids is rosin quality 0.15%.
Step 3 is to get the rosin modified phenolic resin that the polyborosiloxane that makes in step 1 and step 2 make to mix by the mass ratio of 0.5:2, obtains synvaren.
Embodiment 3
Step 1 is that vinyltrimethoxy silane and boric acid are joined in diethylene glycol dimethyl ether, under the condition existing, in lower 3 hours of nitrogen atmosphere, is progressively warmed up to 140 DEG C from 90 DEG C at Indian red, continues reaction 4h; Then add pyrocatechol, reaction 6h, after water pump Depressor response 2h, obtains polyborosiloxane; Vinyltrimethoxy silane: boric acid: the mol ratio of pyrocatechol is 1:1:0.5, Indian red consumption is 1 ‰ of monomer total mass.
Step 2 is that rosin is added in reactor, and heating is dissolved and stirs, and heats to 95 DEG C; Add 4-dodecylphenol, be stirred to and dissolve completely and mix, formaldehyde, dimethyl silicone oil, oxalic acid and toluenesulphonic acids are added to reactor; heat to 150 DEG C; pressure is brought up to 0.7Mpa, reacts 2 hours under constant temperature and pressure, obtains rosin condensation intermediate; Then the reactor that tetramethylolmethane, triethylamine and dimethyl silicone oil is added to rosin condensation intermediate, is warmed up to 200 DEG C, and pressure is controlled to 0.1Mpa, starts agitator and stirs, and constant temperature and pressure carries out esterification 4 hours, obtains rosin modified phenolic resin; Formaldehyde in the preparation of rosin condensation intermediate: 4-dodecylphenol: rosin mol ratio is 5:2:7.Oxalic acid and toluenesulphonic acids mass ratio are 1:1, and the overall add-on of oxalic acid and toluenesulphonic acids is rosin quality 0.15%.
Step 3 is to get the rosin modified phenolic resin that the polyborosiloxane that makes in step 1 and step 2 make to mix by the mass ratio of 0.6:2, obtains synvaren.
Embodiment 4
Step 1 is that vinyltrimethoxy silane and boric acid are joined in dioxane, under the condition existing, in lower 3 hours of nitrogen atmosphere, is progressively warmed up to 140 DEG C from 90 DEG C at titanium tetrachloride, continues reaction 4h; Then add pyrocatechol, reaction 6h, after water pump Depressor response 2h, obtains polyborosiloxane; Vinyltrimethoxy silane: boric acid: the mol ratio of pyrocatechol is 1:1:0.5, titanium tetrachloride consumption is 1 ‰ of monomer total mass.
Step 2 is that rosin is added in reactor, and heating is dissolved and stirs, and heats to 95 DEG C; Add 4-dodecylphenol, be stirred to and dissolve completely and mix, formaldehyde, dimethyl silicone oil, oxalic acid and toluenesulphonic acids are added to reactor; heat to 150 DEG C; pressure is brought up to 0.7Mpa, reacts 2 hours under constant temperature and pressure, obtains rosin condensation intermediate; Then the reactor that tetramethylolmethane, triethylamine and dimethyl silicone oil is added to rosin condensation intermediate, is warmed up to 200 DEG C, and pressure is controlled to 0.1Mpa, starts agitator and stirs, and constant temperature and pressure carries out esterification 4 hours, obtains rosin modified phenolic resin; Formaldehyde in the preparation of rosin condensation intermediate: 4-dodecylphenol: rosin mol ratio is 5:2:7.Oxalic acid and toluenesulphonic acids mass ratio are 1:1, and the overall add-on of oxalic acid and toluenesulphonic acids is rosin quality 0.15%.
Step 3 is to get the rosin modified phenolic resin that the polyborosiloxane that makes in step 1 and step 2 make to mix by the mass ratio of 0.8:2, obtains synvaren.
Embodiment 5
Step 1 is that vinyltrimethoxy silane and boric acid are joined in dioxane, under the condition existing, in lower 3 hours of nitrogen atmosphere, is progressively warmed up to 140 DEG C from 90 DEG C at Indian red, continues reaction 4h; Then add pyrocatechol, reaction 6h, after water pump Depressor response 2h, obtains polyborosiloxane; Vinyltrimethoxy silane: boric acid: the mol ratio of pyrocatechol is 1:1:0.5, Indian red consumption is 1 ‰ of monomer total mass.
Step 2 is that rosin is added in reactor, and heating is dissolved and stirs, and heats to 95 DEG C; Add 4-dodecylphenol, be stirred to and dissolve completely and mix, formaldehyde, dimethyl silicone oil, oxalic acid and toluenesulphonic acids are added to reactor; heat to 150 DEG C; pressure is brought up to 0.7Mpa, reacts 2 hours under constant temperature and pressure, obtains rosin condensation intermediate; Then the reactor that tetramethylolmethane, triethylamine and dimethyl silicone oil is added to rosin condensation intermediate, is warmed up to 200 DEG C, and pressure is controlled to 0.1Mpa, starts agitator and stirs, and constant temperature and pressure carries out esterification 4 hours, obtains rosin modified phenolic resin; Formaldehyde in the preparation of rosin condensation intermediate: 4-dodecylphenol: rosin mol ratio is 5:2:7.Oxalic acid and toluenesulphonic acids mass ratio are 1:1, and the overall add-on of oxalic acid and toluenesulphonic acids is rosin quality 0.15%.
Step 3 is to get the rosin modified phenolic resin that the polyborosiloxane that makes in step 1 and step 2 make to mix by the mass ratio of 1:2, obtains synvaren.
Polyphenol in above-described embodiment 1-5 has all been selected pyrocatechol, in the essentially identical situation of all the other conditions, only change the reaction ratio of polyborosiloxane and rosin modified phenolic resin, then to the product obtaining in embodiment through gluing, solidify, measure its cohesive strength.Experimental result shows, the cohesive strength maximum of the sizing agent obtaining in the time that polyborosiloxane and rosin modified phenolic resin mix by the mass ratio of 0.8:2.
In conjunction with specific embodiments the present invention is carried out to exemplary description above; obvious realization of the present invention is not subject to the restrictions described above; as long as the various improvement that adopted method design of the present invention and technical scheme to carry out; or without improving, design of the present invention and technical scheme are directly applied to other occasion, all in protection scope of the present invention.