CN103601905B - Preparation method of complex polysaccharide edible film - Google Patents
Preparation method of complex polysaccharide edible film Download PDFInfo
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- CN103601905B CN103601905B CN201310663008.1A CN201310663008A CN103601905B CN 103601905 B CN103601905 B CN 103601905B CN 201310663008 A CN201310663008 A CN 201310663008A CN 103601905 B CN103601905 B CN 103601905B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Jellies, Jams, And Syrups (AREA)
- Moulding By Coating Moulds (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
The invention relates to a preparation method of a complex polysaccharide edible film, which comprises the following steps: by using konjak glucomannan and other plant polysaccharides as raw materials, adding a plasticizer, physically mixing, running to form a film, and drying to obtain the edible film. The polysaccharide complex edible film prepared by the method has the advantages of high smoothness, favorable light transmittance and favorable mechanical properties; the tensile strength is 10-120 Mpa, the light transmittance is 20-90%, the oxygen permeability is 10-100 cm<3>/m<2>.24h.0.1MPa, and the water vapor permeability is 500-2000 g/m<2>.24h; and the edible film can be used for packaging solid powder or low-water-activity food, and has wide application prospects.
Description
Technical field
The present invention relates to macromolecule polysaccharide field of membrane material, particularly to a kind of preparation method of complex polysaccharide edible film.
Background technology
The real research of edible film starts from 20th century 50, the sixties, the substantial amounts of people from this countries in the world governmental input
Power and material resources research edible film, and obtain certain progress.Present edible film has been changed over by single component molding,
And develop into several functions property, the multi-component camposite membrane that multiple polysaccharide macro-moleculars are made.Edible film is new as one kind
Packaging material, have the advantages that environmental protection, quality that is biodegradable, nontoxic, can improving food, but also have battalion
Support and be worth.
According to edible film to prepare material different, can be divided into polysaccharide edible film, protein edible film, lipid edible film and
This several conventional edible film of compound edible film.The film that two or more polysaccharose substance is formed also widely is ground
Study carefully, conventional polysaccharide edible film has starch film, modified cellulose film, chitosan film and glucomanan film etc..Because polysaccharide is special
Different long-chain helical molecular structure, its stable chemical nature, it is adapted to long-time storage and various storage condition, but they all belong to
In hydrophilic polymer, hinder moist general very little, during polysaccharose substance forms film, intermolecular hydrogen bonding and intramolecular
Hydrogen bond plays important role.
Content of the invention
The present invention is directed to problem present in background technology, provides a kind of preparation method of complex polysaccharide edible film, its skill
Art scheme is as follows:
A kind of preparation method of complex polysaccharide edible film, comprises the steps:
1) weigh konjaku glucomannan, be added in distilled water, in 30 DEG C -70 DEG C stirred in water bath 60-180 min, obtain
To the konjaku glucomannan hydrosol for 0.5-3% for the mass percent, standby;
2) by after upper step products therefrom casting film-forming, it is dried, takes off film, obtain final product complex polysaccharide edible film.
As preference:
Also comprise the steps: between described step a and step b
A1, weigh plant polyose, add distilled water or organic solvent so as to dissolving or dispersed, in 30 DEG C of -90 DEG C of water
In bath, stirring 30-120 min obtains the polysaccharide dissolving phase that mass percent is 0.5-3%;
A2, by polysaccharide dissolving be added to step a be obtained the konjaku glucomannan hydrosol in, stirring so that it is sufficiently mixed
Uniformly.
Plasticizer is also included, the quality of plasticizer is konjaku glucomannan and plant in described distilled water or organic solvent
The 0-30% of polysaccharide quality sum.
In product in described step b, the mass percent of solute is 0.5-3%.
The operating procedure of the drying in step b is: again in 30 DEG C of -70 DEG C of dryings after 0-120 min being dried at 70 DEG C -90 DEG C
6-12h, is then placed in 20-30 DEG C again, balances 0-3h under the conditions of 30-80% rh.
Described plant polyose is konjaku glucomannan, ethyl cellulose, carboxymethylcellulose calcium, pulullan polysaccharide, can obtain so
Glue, the algin mixture of one or more therein.
Described plasticizer is water, glycerine, SA dibutyl ester therein one or more.
Organic solvent in described step 2 is ethyl acetate or absolute ethyl alcohol.
The complex polysaccharide edible film of present invention preparation includes konjaku glucomannan-ethyl cellulose composite membrane, Amorphophallus rivieri glucomannan
Glycan-carboxymethylcellulose calcium composite membrane, konjaku glucomannan-curdlan composite membrane, konjaku glucomannan-algin are combined
Film, konjaku glucomannan-pulullan polysaccharide composite membrane, konjaku glucomannan-curdlan composite membrane, konjaku glucomannan-second
Base cellulose-curdlan composite membrane etc..
The polysaccharide composite edible film flat smooth of this method preparation, the film thickness 0.02-0.1mm obtaining, light transmittance is well saturating
, in 60-90%, good mechanical properties tensile strength is in 30-150mpa for light rate.This preparation method is easy, solves some existing
Technical problem such as oil base phase is incompatible with aqueous phase, phenomenon of phase separation, and organic reagent consumption is few, low cost, degradable, solvent
Residual is low, meets the residue criterion of national edible packing film, the membrane safety prepared is edible, edible film packaged food shelf life exists
30-90d scope.
Specific embodiment
Embodiment 1:
1. weigh 1.0g konjaku glucomannan, add in 100ml distilled water, 60 DEG C of stirring in water bath 2h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. the amount of weighing 0.4g ethyl cellulose, addition 15ml ethyl acetate, addition 0.25g SA dibutyl ester, 30 DEG C
Stirring in water bath 30min, obtains ethyl cellulose oil base phase.
3. ethyl cellulose oil base phase is slowly added into (900 r/ in the konjaku glucomannan hydrosol of quick stirring
Min), quickly stir 30min, so that emulsion is stirred.
4. complex emulsions casting film-forming, 70 DEG C 1h is dried after proceed to 60 DEG C 12h be dried, be subsequently placed in 25 DEG C, 50% rh
Under the conditions of balance 3h after take off film.
Embodiment 2:
1. weigh 0.5g konjaku glucomannan, add in 100ml distilled water, 30 DEG C of stirring in water bath 1h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. weigh 0.5g carboxymethylcellulose calcium, add 15ml ethyl acetate, add 0.3g SA dibutyl ester, 30 DEG C of water
Bath stirring 30min, obtains ethyl cellulose oil base phase.
3. ethyl cellulose oil base phase is slowly added into (900 r/ in the konjaku glucomannan hydrosol of quick stirring
Min), quickly stir 30min, so that emulsion is stirred.
4. by complex emulsions casting film-forming, 90 DEG C 30min is dried after proceed to 60 DEG C 6h be dried, take off film.
Embodiment 3:
1. weigh 0.8g konjaku glucomannan, add in 100ml distilled water, 70 DEG C of stirring in water bath 3h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. weigh 0.2g ethyl cellulose, add 20ml ethyl acetate, add 0.2g SA dibutyl ester, 30 DEG C of water
Bath stirring 30min, obtains ethyl cellulose oil base phase.
3. ethyl cellulose oil base phase is slowly added into (900 r/ in the konjaku glucomannan hydrosol of quick stirring
Min), quickly stir 30min, so that emulsion is stirred.
4. complex emulsions casting film-forming, 70 DEG C 1h is dried after proceed to 70 DEG C 12h be dried, take off film.
Embodiment 4:
1. weigh 1.0 g ethyl celluloses, add in 100ml absolute ethyl alcohol, 30 DEG C of stirring in water bath 30 min, obtain ec
Oil base phase.
2. by ethyl cellulose oil base phase inject plastic film mulch mould in, be placed in baking oven, 60 DEG C 12h is dried after take off film.
3. the film completed is placed in 20 DEG C, after balance 3h under the conditions of 30% rh, takes off film.
Embodiment 5:
1. weigh 0.8g konjaku glucomannan, add in 100ml distilled water, 70 DEG C of stirring in water bath 2h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. weigh 0.2g carboxymethylcellulose calcium, add 20ml ethyl acetate, add 0.2g SA dibutyl ester, 30 DEG C
Stirring in water bath 30min, obtains ethyl cellulose oil base phase.
3. carboxymethylcellulose calcium oil base phase is slowly added into (900 in the konjaku glucomannan hydrosol of quick stirring
R/min), quickly stir 30min, so that emulsion is stirred.
4. complex emulsions casting film-forming, 90 DEG C 2h is dried after proceed to 30 DEG C 12h be dried, take off film.
Embodiment 6:
1. weigh 0.5g konjaku glucomannan, add in 50ml distilled water, 60 DEG C of stirring in water bath 2h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. the amount of weighing 0.5g carboxymethylcellulose calcium, adds in 50ml distilled water, addition 0.2g SA dibutyl ester, and 60
DEG C stirring in water bath 60min, obtains ethyl cellulose oil base phase.
3. ethyl cellulose oil base phase is slowly added into (900 r/ in the konjaku glucomannan hydrosol of quick stirring
Min), quickly stir 30min, so that emulsion is stirred.
4. complex emulsions casting film-forming, 90 DEG C 30min is dried after proceed to 60 DEG C 12h be dried, take off film.
Embodiment 7:
1. weigh 3.0 g carboxymethylcellulose calciums, add in 100ml distilled water, 60 DEG C of stirring in water bath 60 min, obtain carboxylic
Methocel solution.
2. cmc soln is injected in plastic film mulch mould, be placed in baking oven, 60 DEG C are dried 12h, are then placed in again
30 DEG C, after balance 3h under the conditions of 80% rh, take off film.
Embodiment 8:
1. weigh 0.7g konjaku glucomannan, add in 70ml distilled water, 60 DEG C of stirring in water bath 2h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. weigh 0.3g curdlan, add in 30ml distilled water, stirring 30min under room temperature is so as to dispersed.Will
Scattered obtains right aqueous dispersion in 90 DEG C of stirring in water bath 2h, obtains obtaining right hydrogel.
3. it is slowly added in the konjaku glucomannan hydrosol of quick stirring (900 r/min) by right hydrogel can be obtained,
Add 0.25g glycerine, quickly stir 2h, so that composite solution is stirred.
4., by complex emulsions casting film-forming, 60 DEG C are dried 12h, take off film.
Embodiment 9:
1. weigh 1.0 g konjaku glucomannans, add in 70ml distilled water, 60 DEG C of stirring in water bath 2h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. weigh 0.3g curdlan, add in 30ml distilled water, stirring 30min under room temperature is so as to dispersed.Will
Scattered obtains right aqueous dispersion in 90 DEG C of stirring in water bath 2h, obtains obtaining right hydrogel.
3. it is slowly added in the konjaku glucomannan hydrosol of quick stirring (900 r/min) by right hydrogel can be obtained,
Add 0.30g glycerine, quickly stir 2h, so that composite solution is stirred.
4., by composite solution casting film-forming, 60 DEG C are dried 12h, take off film.
Embodiment 10:
1. weigh 1.0 g curdlans, add in 100ml distilled water, 90 DEG C of stirring in water bath 120 min, obtain can obtaining so
Sol solution.
2. curdlan solution is injected in plastic film mulch mould, be placed in baking oven, 60 DEG C are dried 12h, be then placed in 25 again
DEG C, after balance 3h under the conditions of 50% rh, take off film.
Embodiment 11:
1. weigh 1.0 g konjaku glucomannans, add in 100ml distilled water, 60 DEG C of stirring in water bath 2h, obtain konjaku Portugal
The sweet glycan hydrosol.
2. weigh 1.0g pulullan polysaccharide, add in 100ml distilled water, 60 DEG C of stirring in water bath 30min, obtain Propiram
Polysaccharide hydrogel.
3. pulullan polysaccharide hydrogel is slowly added into (900 r/ in the konjaku glucomannan hydrosol of quick stirring
Min), quickly stir 1h, so that composite solution is stirred.
4., by composite solution casting film-forming, 60 DEG C are dried 12h, take off film.
Embodiment 12:
1. weigh 0.8g konjaku glucomannan, add in 80ml distilled water, 60 DEG C of stirring in water bath 2h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. weigh 0.2g pulullan polysaccharide, add in 20ml distilled water, 60 DEG C of stirring in water bath 30min, obtain Propiram
Polysaccharide hydrogel.
3. pulullan polysaccharide hydrogel is slowly added into (900 r/ in the konjaku glucomannan hydrosol of quick stirring
Min), quickly stir 1h, so that composite solution is stirred.
4., by complex emulsions casting film-forming, 60 DEG C are dried 12h, take off film.
Embodiment 13:
1. weigh 0.2g konjaku glucomannan, add in 20ml distilled water, 60 DEG C of stirring in water bath 2h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. weigh 0.8g pulullan polysaccharide, add in 80ml distilled water, 60 DEG C of stirring in water bath 30min, obtain Propiram
Polysaccharide hydrogel.
3. pulullan polysaccharide hydrogel is slowly added into (900 r/ in the konjaku glucomannan hydrosol of quick stirring
Min), quickly stir 1h, so that composite solution is stirred.
4., by composite solution casting film-forming, 60 DEG C are dried 12h, take off film.
Embodiment 14:
1. weigh 1.0 g pulullan polysaccharides, add in 100ml distilled water, 60 DEG C of stirring in water bath 2h, obtain Propiram many
Syrup gel.
2. pulullan polysaccharide hydrogel is injected in plastic film mulch mould, be placed in baking oven, 30 DEG C are dried 12h, then put again
In 25 DEG C, after balance 3h under the conditions of 50% rh, take off film.
Embodiment 15:
1. weigh certain mass 0.5 g kgm, add in 100ml distilled water, 60 DEG C of stirring in water bath 2h, obtain kgm water-soluble
Glue.
2. the kgm hydrosol is poured in plastic film mulch mould, is placed in baking oven, 60 DEG C 12h is dried after take off film, then put again
In 25 DEG C, after balance 3h under the conditions of 50% rh, take off film.
Embodiment: 16:
1. weigh certain mass 1.0g curdlan, add in 100ml distilled water, stirring 30min under room temperature is so as to all
Even dispersion.Scattered is obtained right aqueous dispersion in 90 DEG C of stirring in water bath 2h, obtains obtaining right hydrogel.
2. right hydrogel can be obtained pour in plastic film mulch mould, be placed in baking oven, 60 DEG C 12h is dried after take off film, be placed in 25
DEG C, after balance 3h under the conditions of 50% rh, take off film.
Embodiment 17:
1. weigh 0.8 g konjaku glucomannan, add in 70ml distilled water, 60 DEG C of stirring in water bath 2h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. weigh 0.3g curdlan, add in 30ml distilled water, stirring 30min under room temperature is so as to dispersed.Will
Scattered obtains right aqueous dispersion in 90 DEG C of stirring in water bath 2h, obtains obtaining right hydrogel.
3. it is slowly added in the konjaku glucomannan hydrosol of quick stirring (900 r/min) by right hydrogel can be obtained,
Add 0.25g glycerine, quickly stir 2h, so that composite solution is stirred.
4. weigh 0.3g ethyl cellulose, add in 15ml ethyl acetate, add 0.42g SA dibutyl ester (for total
The 30% of solid quality ratio), 30 DEG C of stirring in water bath 30min, obtain ethyl cellulose oil base phase.
5. ethyl cellulose oil base phase is slowly added into the quick konjaku glucomannan stirring and can obtain in the right hydrosol
(900 r/min), quickly stirs 30min, so that emulsion is stirred.
6. by complex emulsions casting film-forming, 70 DEG C 1h is dried after proceed to 60 DEG C 12h be dried, take off film.
Embodiment 18:
1. weigh 0.2g konjaku glucomannan, add in 20ml distilled water, 60 DEG C of stirring in water bath 2h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. weigh 0.8g algin, add in 80ml distilled water, 60 DEG C of stirring in water bath 30min, obtain pulullan polysaccharide
Hydrogel.
3. algin is slowly added in the konjaku glucomannan hydrosol of quick stirring (900 r/min), quickly stirs
Mix 1h, so that composite solution is stirred.
4., by complex emulsions casting film-forming, 60 DEG C are dried 12h, take off film.
Embodiment 19:
1. weigh 1.0 g konjaku glucomannans, add in 100ml distilled water, 60 DEG C of stirring in water bath 2h, obtain konjaku Portugal
The sweet glycan hydrosol.
2. weigh 1.0g algin, add in 100ml distilled water, 60 DEG C of stirring in water bath 60min, obtain pulullan polysaccharide
Hydrogel.
3. algin is slowly added in the konjaku glucomannan hydrosol of quick stirring (900 r/min), quickly stirs
Mix 1h, so that composite solution is stirred.
4., by composite solution casting film-forming, 60 DEG C are dried 12h, take off film.
Embodiment 20:
1. weigh 0.2g konjaku glucomannan, add in 20ml distilled water, 60 DEG C of stirring in water bath 2h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. weigh 0.8g algin, add in 80ml distilled water, 60 DEG C of stirring in water bath 2h, obtain marine alga sol solution.
3. algin is slowly added in the konjaku glucomannan hydrosol of quick stirring (900 r/min), quickly stirs
Mix 1h, so that composite solution is stirred.
4., by composite solution casting film-forming, 60 DEG C are dried 12h, take off film.
Embodiment 21:
1. weigh 1.0 g algins, add in 100ml distilled water, 60 DEG C of stirring in water bath 2h, obtain pulullan polysaccharide water
Gel.
2. by algin inject plastic film mulch mould in, be placed in baking oven, 60 DEG C 12h is dried after take off film, be then placed in 25 again
DEG C, after balance 3h under the conditions of 50% rh, take off film
Embodiment 22:
1. weigh 1.0 g konjaku glucomannans, add in 70ml distilled water, 60 DEG C of stirring in water bath 2h, obtain Amorphophallus rivieri glucomannan
The glycan hydrosol.
2. weigh 1.0g curdlan, add in 30ml distilled water, stirring 30min under room temperature is so as to dispersed.Will
Scattered obtains right aqueous dispersion in 90 DEG C of stirring in water bath 2h, obtains obtaining right hydrogel.
3. it is slowly added in the konjaku glucomannan hydrosol of quick stirring (900 r/min) by right hydrogel can be obtained,
Add 0.25g glycerine, quickly stir 2h, so that composite solution is stirred.
4. weigh 1.0g ethyl cellulose, add in 30ml ethyl acetate, add 0.9g SA dibutyl ester (for total
The 30% of solid quality ratio), 30 DEG C of stirring in water bath 30min, obtain ethyl cellulose oil base phase.
5. ethyl cellulose oil base phase is slowly added into the quick konjaku glucomannan stirring and can obtain in the right hydrosol
(900 r/min), quickly stirs 30min, so that emulsion is stirred.
6. by complex emulsions casting film-forming, 70 DEG C 1h is dried after proceed to 60 DEG C 12h be dried, take off film.
Claims (3)
1. a kind of preparation method of complex polysaccharide edible film it is characterised in that: comprise the steps:
A, weigh konjaku glucomannan, be added in distilled water, in 30 DEG C of -70 DEG C of stirred in water bath 60-180min, obtain konjaku
The Glucomannan hydrosol, standby;
B, weigh plant polyose, add distilled water or organic solvent so as to dissolving or dispersed, in 30 DEG C of -90 DEG C of water-baths
Stirring 30-120min, obtains polysaccharide dissolving phase;Described organic solvent is ethyl acetate or absolute ethyl alcohol;Described plant polyose is
Ethyl cellulose or pulullan polysaccharide;
C, by polysaccharide dissolving be added to step a be obtained the konjaku glucomannan hydrosol in, stirring so that it is sufficiently mixed uniformly;
The mass percent of described solute is 0.5-3%;
D, by after upper step products therefrom casting film-forming, be dried, take off film, obtain final product complex polysaccharide edible film.
2. complex polysaccharide edible film as claimed in claim 1 preparation method it is characterised in that: described distilled water or organic molten
Also include plasticizer in agent, plasticizer is water, glycerine, dibutyl sebacate therein one or more, the quality of plasticizer
0-30% for konjaku glucomannan and plant polyose quality sum.
3. complex polysaccharide edible film as claimed in claim 1 preparation method it is characterised in that: the behaviour of the drying in step d
As step it is: after 0-120min being dried at 70 DEG C -90 DEG C, then 6-12h is dried at 30 DEG C -70 DEG C, is then placed in 20-30 DEG C again,
0-3h is balanced under the conditions of 30-80%rh.
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