CN103600203A - Manufacturing method of breaking and dismantling bucket - Google Patents
Manufacturing method of breaking and dismantling bucket Download PDFInfo
- Publication number
- CN103600203A CN103600203A CN201310509594.4A CN201310509594A CN103600203A CN 103600203 A CN103600203 A CN 103600203A CN 201310509594 A CN201310509594 A CN 201310509594A CN 103600203 A CN103600203 A CN 103600203A
- Authority
- CN
- China
- Prior art keywords
- scraper bowl
- bucket
- fixing
- breaking
- hydraulic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/28—Small metalwork for digging elements, e.g. teeth scraper bits
- E02F9/2883—Wear elements for buckets or implements in general
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Working Measures On Existing Buildindgs (AREA)
Abstract
The invention discloses a manufacturing method of a breaking and dismantling bucket. The manufacturing method of the breaking and dismantling bucket comprises the following steps of: selecting an alloy steel plate of 15-20 cm thick and bending the alloy steel plate into a C-shaped bucket; welding and fixing a ribbed plate on the inner sidewall of the bucket; welding and fixing a support post above the bucket; manufacturing a rotating shaft on the upper end of the support post by using a drilling and unscrewing machinery; connecting a beam to an upper shaft of the rotating shaft; welding and fixing a breaking and dismantling cone on one end of the beam; enabling the lower sharp part of the breaking and dismantling cone to point downwards; arranging a hydraulic rod fixing shaft on the other end of the beam; welding and fixing a connecting pin shaft on the upper part of the circular arc at the outside of the bucket; fixing a hydraulic cylinder fixing shaft at the lower part of the circular arc of the bucket; fixing a hydraulic cylinder on the hydraulic cylinder fixing shaft; arranging a hydraulic rod inside the hydraulic cylinder; connecting one end of the hydraulic rod with the hydraulic rod fixing shaft by a shaft; arranging a side protective plate on the steel structural frame of the C-shaped structure of the bucket; welding and fixing the side protective plate and the steel structure frame of the C-shaped structure of the bucket. The manufacturing method of the breaking and dismantling bucket has the advantages of being simple, and the manufactured product is simple in structure, high in strength and capable of breaking and dismantling relatively big hard materials.
Description
Technical field:
The present invention relates to technical field of engineering machinery, particularly a kind of manufacture method that tears down scraper bowl.
Background technology:
Loading machine mainly carrys out loading, unloading, transports some loose unpacked materials with scraper bowl, and fast because having operating speed, mobility is good, operates the advantages such as light, AT STATION, the occasion such as goods yard, road construction and industrial and mining enterprises is used widely.Existing loading machine shovels loose unpacked material into scraper bowl, pass through hydraulic power system, scraper bowl is promoted to act high, pour material into wagon box or hopper, existing loading shovel, during higher at loading density, quality is harder material, often because material is excessive or hardness is higher, cannot normal load or comparatively serious to scraper bowl wearing and tearing.For solving this technical problem, need to occur that a kind of manufacture method is simple, the product structure making is simple, and intensity is high and can tear down a kind of manufacture method that tears down scraper bowl of larger hard ware material.
Summary of the invention:
The object of the invention is to overcome the shortcoming existing in prior art, provide a kind of manufacture method simple, the product structure making is simple, and intensity is high and can tear down a kind of manufacture method that tears down scraper bowl of larger hard ware material.
To achieve these goals, the invention provides a kind of manufacture method that tears down scraper bowl, it is characterized in that, comprise the steps:
A, choosing thickness is 15---the alloy-steel plate of 20cm is bent into " C " shape scraper bowl, on scraper bowl madial wall, welding gusset, gusset is that high-abrasive material is made, high temperature resistant, corrosion-resistant, wear-resistant, above scraper bowl, choose seamless steel pipe and make pillar, pillar is weldingly fixed on to scraper bowl upper middle position, in pillar upper end, use boring doubling machine tool to make rotating shaft, axle connecting cross beam in rotating shaft, in crossbeam one end, be welded and fixed orcible entry cone, make the sharp-pointed part in orcible entry cone bottom down, at the crossbeam other end, be provided with hydraulic stem fixed axis, on scraper bowl outer arc top, be welded with connection bearing pin, at scraper bowl circular arc bottom hydraulic jack fixed axis, fixed hydraulic oil cylinder on hydraulic jack fixed axis, in hydraulic jack inside, hydraulic stem is set, hydraulic stem one end is connected with hydraulic stem fixed axis axle, on scraper bowl " C " shape structural steel structure-steel framing, be provided with side guard plate, side guard plate and scraper bowl " C " shape structural steel structure-steel framing is welded and fixed.
A kind of orcible entry scraper bowl making through the method, comprise scraper bowl, gusset, pillar, connect bearing pin, side guard plate and crossbeam, wherein, described scraper bowl is " C " formed steel construction, scraper bowl inner side is welded with gusset, scraper bowl top is welded with pillar, pillar upper end is provided with rotating shaft, in rotating shaft, be provided with crossbeam, between crossbeam and rotating shaft, axle is connected, crossbeam one end is welded with orcible entry cone, the other end is provided with hydraulic stem axle, scraper bowl outer arc top is welded with connection bearing pin, scraper bowl circular arc bottom is provided with hydraulic jack fixed axis, on hydraulic jack fixed axis, axle is connected with hydraulic jack, in hydraulic jack, be provided with hydraulic stem, hydraulic stem one end is connected with the hydraulic stem axle axle arranging on crossbeam one end, scraper bowl is along being welded with side guard plate on " C " shape steel construction.
Advantage of the present invention is, manufacture method is simple, and the product structure making is simple, and intensity is high and can tear down larger hard ware material.Be specially:
First the present invention is connected connection bearing pin with loading shovel arm, then control loading machine, put down shovel arm, make a side of scraper bowl, be affixed on ground, controlling hydraulic jack moves downward the hydraulic stem in hydraulic jack, drive crossbeam one end to move downward, make the perk of the crossbeam other end, and then the orcible entry cone of crossbeam front end setting is upwards lifted, continuing to control hydraulic jack moves upward the hydraulic stem in hydraulic jack, drive crossbeam one end to move upward, the crossbeam other end is fallen, and then the orcible entry cone of crossbeam front end setting is fallen downwards, material is torn down to operation.And then reach the object of the larger hard ware material of orcible entry.
Accompanying drawing explanation:
Fig. 1 is structural representation of the present invention, and Fig. 2 is use state diagram of the present invention.
Accompanying drawing sign:
1, orcible entry cone 2, crossbeam 3, rotating shaft 4, pillar 5, hydraulic stem axle
6, hydraulic stem 7, connection bearing pin 8, hydraulic jack 9, hydraulic jack fixed axis 10, scraper bowl
11, gusset 12, side guard plate
The specific embodiment:
Below in conjunction with accompanying drawing, the present invention will be described.Fig. 1 is structural representation of the present invention, and Fig. 2 is use state diagram of the present invention.
A kind of manufacture method that tears down scraper bowl of the present invention, wherein, comprises the steps:
A, choosing thickness is 15---the alloy-steel plate of 20cm is bent into " C " shape scraper bowl, on scraper bowl madial wall, welding gusset, gusset is that high-abrasive material is made, high temperature resistant, corrosion-resistant, wear-resistant, above scraper bowl, choose seamless steel pipe and make pillar, pillar is weldingly fixed on to scraper bowl upper middle position, in pillar upper end, use boring doubling machine tool to make rotating shaft, axle connecting cross beam in rotating shaft, in crossbeam one end, be welded and fixed orcible entry cone, make the sharp-pointed part in orcible entry cone bottom down, at the crossbeam other end, be provided with hydraulic stem fixed axis, on scraper bowl outer arc top, be welded with connection bearing pin, at scraper bowl circular arc bottom hydraulic jack fixed axis, fixed hydraulic oil cylinder on hydraulic jack fixed axis, in hydraulic jack inside, hydraulic stem is set, hydraulic stem one end is connected with hydraulic stem fixed axis axle, on scraper bowl " C " shape structural steel structure-steel framing, be provided with side guard plate, side guard plate and scraper bowl " C " shape structural steel structure-steel framing is welded and fixed.
A kind of orcible entry scraper bowl making through the method, comprise scraper bowl 10, gusset 11, pillar 4, connect bearing pin 7, side guard plate 12 and crossbeam, wherein, scraper bowl 10 is " C " formed steel construction, scraper bowl 10 inner sides are welded with gusset 11, scraper bowl 10 tops are welded with pillar 4, pillar 4 upper ends are provided with rotating shaft 3, in rotating shaft 3, be provided with crossbeam 2, between crossbeam 2 and rotating shaft 3, axle is connected, crossbeam 2 one end are welded with orcible entry cone 1, the other end is provided with hydraulic stem axle 5, scraper bowl 10 outer arc tops are welded with and connect bearing pin 7, scraper bowl 10 circular arc bottoms are provided with hydraulic jack fixed axis 9, on hydraulic jack fixed axis 9, axle is connected with hydraulic jack 8, in hydraulic jack 8, be provided with hydraulic stem 6, hydraulic stem 6 one end are connected with hydraulic stem axle 5 axles that arrange on crossbeam 2 one end, scraper bowl 10 is along being welded with side guard plate 12 on " C " shape steel construction.
Advantage of the present invention is, manufacture method is simple, and the product structure making is simple, and intensity is high and can tear down larger hard ware material.Be specially:
First the present invention is connected connection bearing pin with loading shovel arm, then control loading machine, put down shovel arm, make a side of scraper bowl, be affixed on ground, controlling hydraulic jack moves downward the hydraulic stem in hydraulic jack, drive crossbeam one end to move downward, make the perk of the crossbeam other end, and then the orcible entry cone of crossbeam front end setting is upwards lifted, continuing to control hydraulic jack moves upward the hydraulic stem in hydraulic jack, drive crossbeam one end to move upward, the crossbeam other end is fallen, and then the orcible entry cone of crossbeam front end setting is fallen downwards, material is torn down to operation.And then reach the object of the larger hard ware material of orcible entry.
Claims (1)
1. a manufacture method that tears down scraper bowl, is characterized in that, as follows operation:
Choosing thickness is 15---the alloy-steel plate of 20cm is bent into " C " shape scraper bowl, and on scraper bowl madial wall, welding gusset, gusset is that high-abrasive material is made, and chooses seamless steel pipe and make pillar above scraper bowl, and pillar is weldingly fixed on to scraper bowl upper middle position,
In pillar upper end, use boring doubling machine tool to make rotating shaft, axle connecting cross beam in rotating shaft, in crossbeam one end, be welded and fixed orcible entry cone, make the sharp-pointed part in orcible entry cone bottom down, at the crossbeam other end, be provided with hydraulic stem fixed axis, on scraper bowl outer arc top, be welded with connection bearing pin, at scraper bowl circular arc bottom hydraulic jack fixed axis
Fixed hydraulic oil cylinder on hydraulic jack fixed axis, in hydraulic jack inside, hydraulic stem is set, hydraulic stem one end is connected with hydraulic stem fixed axis axle, on scraper bowl " C " shape structural steel structure-steel framing, is provided with side guard plate, and side guard plate and scraper bowl " C " shape structural steel structure-steel framing is welded and fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310509594.4A CN103600203A (en) | 2013-10-25 | 2013-10-25 | Manufacturing method of breaking and dismantling bucket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310509594.4A CN103600203A (en) | 2013-10-25 | 2013-10-25 | Manufacturing method of breaking and dismantling bucket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103600203A true CN103600203A (en) | 2014-02-26 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310509594.4A Pending CN103600203A (en) | 2013-10-25 | 2013-10-25 | Manufacturing method of breaking and dismantling bucket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103600203A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325263A (en) * | 2014-10-23 | 2015-02-04 | 柳州金茂机械有限公司 | Manufacturing process of dredging bucket |
-
2013
- 2013-10-25 CN CN201310509594.4A patent/CN103600203A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325263A (en) * | 2014-10-23 | 2015-02-04 | 柳州金茂机械有限公司 | Manufacturing process of dredging bucket |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140226 |
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| WD01 | Invention patent application deemed withdrawn after publication |