CN103600163A - Narrow-gap submerged arc welding slag cleaning device - Google Patents
Narrow-gap submerged arc welding slag cleaning device Download PDFInfo
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- CN103600163A CN103600163A CN201310592481.5A CN201310592481A CN103600163A CN 103600163 A CN103600163 A CN 103600163A CN 201310592481 A CN201310592481 A CN 201310592481A CN 103600163 A CN103600163 A CN 103600163A
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- slag
- plate
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- arc welding
- motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/0008—Welding without shielding means against the influence of the surrounding atmosphere
- B23K9/0017—Welding without shielding means against the influence of the surrounding atmosphere using more than one electrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/18—Submerged-arc welding
Abstract
The invention discloses a narrow-gap submerged arc welding slag cleaning device, and relates to a slag cleaning device. A height regulator is connected with a running trolley and a high-strength connecting plate. A height regulating motor (11) is arranged on the upper portion of the height regulator (7), a height regulating lead-screw (12) is mounted inside the height regulator (7), a height regulating nut (13) is sleeved on the height regulating lead-screw (12), a height regulating positioning plate (16) is arranged below the height regulating nut (13), the height regulating nut (13) and the height regulating positioning plate are connected by a positioning bolt (14), the high-strength connecting plate (4) is arranged below the height regulating positioning plate (16), and the height regulating positioning plate (16) and the high-strength connecting plate (4) are connected by fixing nuts (15). Besides, a slag crusher is mounted on the high-strength connecting plate and integrated with a slag cleaner. The narrow-gap submerged arc welding slag cleaning device is used for cleaning slag generated in the narrow-gap submerged arc welding process, slag in welded joints with narrow gaps can be cleaned completely, and thus efficiency is improved while defects of the welded joints the like can be prevented.
Description
Technical field
The present invention relates to a kind of welding slag cleaning plant, particularly relate to a kind of narrow-clearance submerged arc welding slag cleaning plant.
Background technology
Due in narrow-clearance submerged arc welding process, weld gap is smaller, and generally at 8 ~ 30mm, sheet metal thickness is larger, adopts I type groove, in order to save filling metal, and does not open U-shaped or double-U-shaped groove.Weld seam is narrow, and scarfing cinder process wastes time and energy, and labor cleaning realizes difficulty, does not also have a kind of cleaning plant of mechanization to carry out the slag in trimming, and the quality of multilayer welding is impacted, and easily in weld seam, produces defect.Therefore, in the dark and narrow submerged-arc welding of weld seam, be narrow-clearance submerged arc welding welding, apply the height-adjustable device of an automation and clear up, can complete the cleaning that is manually beyond one's reach, avoid the existence of defect in weld seam, also can enhance productivity.
Summary of the invention
The object of the present invention is to provide a kind of narrow-clearance submerged arc welding slag cleaning plant, slag cleaning for narrow-clearance submerged arc welding welding, makes in the very little weld seam in gap, and slag can be cleaned out completely, both raised the efficiency, and also can prevent from avoiding existing in weld seam defect problem.
The object of the invention is to be achieved through the following technical solutions:
Narrow-clearance submerged arc welding slag cleaning plant, described device comprises high-strength connecting plate, slag stamping machine, slag cleaner, height adjuster, slag recover, slag recovery tube, running trolley, highly regulates motor, slag to clear up motor; Height adjuster is connected with running trolley and high-strength connecting plate, on the top of height adjuster 7, be highly to regulate motor, height adjusting screw is equipped with in the inside of height adjuster, and on height adjusting screw, cover has height adjusting nut, the below of height adjusting nut is highly to regulate location-plate, height is emphasized nut and is highly regulated between location-plate and be connected by bolt, the below that highly regulates location-plate is high-strength connecting plate, by hold-down nut, makes highly to regulate location-plate to be connected with high-strength connecting plate; Slag stamping machine is housed on high-strength connecting plate, and slag cleaner and slag recover are integrated; High-strength connecting plate top is connected with broken location-plate, a side at broken location-plate is equipped with the broken motor of slag, opposite side is equipped with rotary disk, the turning cylinder of the broken motor of slag sees through broken location-plate and is connected with the rotary disk of opposite side, on the circumference of rotary disk, connect a connecting rod, the below of connecting rod is connected with binding clasp, smashs slag to pieces bar synchronize with rotary disk by binding clasp; The running trolley of narrow-clearance submerged arc welding slag cleaning plant and the dolly of submerged arc welding are on same track, and running trolley is across above weld seam, and the center of dolly and weld seam center are on an axis; Slag stamping machine is crankshaft connecting rod system, and slag is smashed head to pieces for taper, and the bottom of slag cleaner is a steel wire cleaning brush; On workpiece, be placed with trolley travelling track, running trolley direction along ng a path placed, and be across on weld seam.
Described narrow-clearance submerged arc welding slag cleaning plant, described height adjuster is by highly regulating motor, height adjusting screw, height adjusting nut, bolt, highly regulating location-plate, set bolt to form.
Described narrow-clearance submerged arc welding slag cleaning plant, described slag stamping machine is smashed motor, broken location-plate, rotary disk, connecting rod, binding clasp and slag to pieces by slag and is smashed bar to pieces and form.
Narrow-clearance submerged arc welding slag cleaning plant, described slag cleaner by slag clear up motor, slag cleaning brush forms, one end that slag is smashed bar to pieces is conical head.
Described narrow-clearance submerged arc welding slag cleaning plant, described slag cleaning motor is connected to the top of high-strength connecting plate, below high-strength connecting plate, be connected with slag cleaning brush, slag cleaning motor is connected with slag cleaning brush, and the bottom of slag cleaning brush is connected with brush.
Advantage of the present invention and effect are:
This narrow-clearance submerged arc welding slag cleaning device is for narrow-clearance submerged arc welding welding, can realize due to the narrow and dark cleaning that manually can not complete of weld seam, that clears up is more thorough, avoided the impact of residual slag butt welded seam quality, reduced possibility this device that in weld seam, defect exists and be a kind of efficient, save time, energy-conservation welding cleaning plant.
Accompanying drawing explanation
Fig. 1 is narrow-clearance submerged arc welding slag cleaning plant overall schematic of the present invention;
Fig. 2 is height adjuster operation principle schematic diagram of the present invention;
Fig. 3 is slag stamping machine operation principle schematic diagram of the present invention;
Fig. 4 is slag cleaning brush work schematic diagram of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing illustrated embodiment, the invention will be further described.
The present invention is for submerged arc welding, especially the cleaning of narrow-clearance submerged arc welding postwelding welding bead: adopt a welding walking dolly, what be connected with dolly is height adjuster, height adjuster is connected with high-strength connecting plate, and the narrow-clearance submerged arc welding slag cleaning plant that slag stamping machine, slag cleaner and slag recover are integrated is housed on high-strength connecting plate.The running trolley of narrow-clearance submerged arc welding slag cleaning plant and the dolly of submerged arc welding move on same track, and running trolley is across above weld seam, and the center of dolly and weld seam center are on an axis.In trolley travelling process, height adjuster, slag stamping machine, slag cleaner and slag recover carry out work simultaneously separately.In welding process, due to constantly carrying out of welding, the fusion penetration degree of depth shoals gradually, and the height of slag improves constantly, and utilizes height adjuster can regulate the height of slag stamping machine, slag cleaner and slag recover.Height adjuster makes whole system in height play the effect of adjusting by inner height adjusting screw and the effect of height adjusting nut, and drives high-strength connecting plate that slag stamping machine, slag cleaner and slag recover are worked simultaneously.Slag stamping machine adopts the principle work of crankshaft-link rod, motor operation, and slag is smashed bar to pieces and is moved up and down, it is taper that slag is smashed head to pieces, therefore the slag on welding bead is subject to the percussion that sharper slag is smashed head to pieces, and the slag solidifying can be broken, forms less slag.Because the width of weld seam is different, smash slag to pieces head and be furnished with the model varying in size.The bottom of slag cleaner is a steel wire cleaning brush, motor operation, and wire brush starts rotation, and cleaning brush can be cleared up each position in gap, and brush more fully contacts with weld seam, and slag is pulverized more thorough.Because the Toughness Ratio of wire brush brush is better, can not damage to some extent the sidewall of steel plate and welding bead, can in scale removal process, not make the inner stress that produces of weldment yet, because the width of weld seam is different, smash slag to pieces head and be furnished with the model varying in size, the brush of this kind of shape of design can be cleared up each position of welding bead in the situation that brush holder support does not touch sidewall, reaches the object of cleaning completely.After slag is pulverized, adopt the slag in slag recovery tube butt welded seam to clear up, can not leave any impurity and butt welded seam quality impacts.Adopt the steel pipe of flat to carry out slag recovery, because slag mostly is flat pattern, therefore, the steel pipe of this kind of shape is more conducive to the slag that cleaning is not smashed completely.
Component names in figure: 1-workpiece, 2-weld seam, 3-trolley travelling track, the high-strength connecting plate of 4-, 5-slag stamping machine, 6-slag cleaner, 7-height adjuster, 8-slag recover, 9-slag recovery tube, 10-running trolley, 11-highly regulates motor, 12-height adjusting screw, 13-height adjusting nut, 14-bolt, 15-set bolt, 16-highly regulates location-plate, 17-slag is smashed motor to pieces, the broken location-plate of 18-, 19-rotary disk, 20-connecting rod, 21-binding clasp, 22-slag is smashed bar to pieces, 23-slag cleaning motor, 24-slag cleaning brush.
Claims (5)
1. narrow-clearance submerged arc welding slag cleaning plant, it is characterized in that, described device comprises high-strength connecting plate, slag stamping machine, slag cleaner, height adjuster, slag recover, slag recovery tube, running trolley, highly regulates motor, slag to clear up motor, height adjuster is connected with running trolley and high-strength connecting plate, on the top of height adjuster (7), be highly to regulate motor (11), height adjusting screw (12) is equipped with in the inside of height adjuster (7), and the upper cover of height adjusting screw (12) has height adjusting nut (13), the below of height adjusting nut (13) is highly to regulate location-plate (16), height emphasizes that nut (13) is connected by bolt (14) with highly regulating between location-plate, the below that highly regulates location-plate (16) is high-strength connecting plate (4), by hold-down nut (15), make highly to regulate location-plate (16) to be connected with high-strength connecting plate (4), slag stamping machine is housed on high-strength connecting plate, and slag cleaner and slag recover are integrated, high-strength connecting plate (4) top is connected with broken location-plate (18), a side at broken location-plate (18) is equipped with the broken motor (17) of slag, opposite side is equipped with rotary disk (19), the turning cylinder of the broken motor of slag (17) sees through broken location-plate (18) and is connected with the rotary disk (19) of opposite side, on the circumference of rotary disk (19), connect a connecting rod (20), the below of connecting rod is connected with binding clasp (21), smashs slag to pieces bar (22) synchronize with rotary disk (19) by binding clasp (21), the running trolley of narrow-clearance submerged arc welding slag cleaning plant and the dolly of submerged arc welding are on same track, and running trolley is across above weld seam, and the center of dolly and weld seam center are on an axis, slag stamping machine is crankshaft connecting rod system, and slag is smashed head to pieces for taper, and the bottom of slag cleaner is a steel wire cleaning brush, on workpiece, be placed with trolley travelling track, running trolley direction along ng a path placed, and be across on weld seam.
2. narrow-clearance submerged arc welding slag cleaning plant according to claim 1, it is characterized in that, described height adjuster is by highly regulating motor (11), height adjusting screw (12), height adjusting nut (13), bolt (14), highly regulating location-plate (15), set bolt (16) to form.
3. narrow-clearance submerged arc welding slag cleaning plant according to claim 1, it is characterized in that, described slag stamping machine is smashed motor (17), broken location-plate (18), rotary disk (19), connecting rod (20), binding clasp (21) and slag to pieces by slag and is smashed bar (22) to pieces and form.
4. narrow-clearance submerged arc welding slag cleaning plant according to claim 1, is characterized in that, described slag cleaner by slag clear up motor (23), slag cleaning brush (24) forms, one end that slag is smashed bar (22) to pieces is conical head.
5. narrow-clearance submerged arc welding slag cleaning plant according to claim 4, it is characterized in that, described slag cleaning motor (23) is connected to the top of high-strength connecting plate (4), in the below of high-strength connecting plate (4), be connected with slag cleaning brush (24), slag cleaning motor (23) is connected with slag cleaning brush (24), and the bottom of slag cleaning brush (24) is connected with brush.
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CN201310592481.5A CN103600163B (en) | 2013-11-22 | 2013-11-22 | Narrow-clearance submerged arc welding slag cleaning plant |
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CN201310592481.5A CN103600163B (en) | 2013-11-22 | 2013-11-22 | Narrow-clearance submerged arc welding slag cleaning plant |
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CN103600163B CN103600163B (en) | 2015-08-19 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021103635A1 (en) * | 2019-11-26 | 2021-06-03 | 中建科工集团有限公司 | Welding slag clearing device, welding machine head and welding system |
CN113000959A (en) * | 2015-05-25 | 2021-06-22 | 千住金属工业株式会社 | Soldering device and flux coating device |
CN114289832A (en) * | 2021-12-15 | 2022-04-08 | 东方电气集团东方汽轮机有限公司 | Continuous narrow-gap gas-shielded welding method for online cleaning |
CN115464232A (en) * | 2022-11-02 | 2022-12-13 | 山东常林机械集团股份有限公司 | Battery piece welding mechanism |
Citations (6)
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JPH10286696A (en) * | 1997-04-14 | 1998-10-27 | Kobe Steel Ltd | Welding slag removing equipment |
CN101239422A (en) * | 2008-03-14 | 2008-08-13 | 中冶京唐建设有限公司 | Small bevel angle full-automatic CO2 gas shielded welding and automatic submerged arc welding combined welding technique |
CN201346661Y (en) * | 2008-12-17 | 2009-11-18 | 中国石油集团渤海石油装备制造有限公司钢管制造分公司 | Submerged arc welded steel pipe inside welded slag removal machine |
CN202264011U (en) * | 2011-07-11 | 2012-06-06 | 中国石化集团江汉石油管理局沙市钢管厂 | Online slag-removing nozzle for automatic gas shielded welding |
CN102962625A (en) * | 2012-11-23 | 2013-03-13 | 保定天威集团有限公司 | Method for removing slag in submerged arc welding of thick steel plate |
CN203738323U (en) * | 2013-11-22 | 2014-07-30 | 沈阳大学 | Narrow-clearance submerged-arc welding slag cleaning device |
-
2013
- 2013-11-22 CN CN201310592481.5A patent/CN103600163B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10286696A (en) * | 1997-04-14 | 1998-10-27 | Kobe Steel Ltd | Welding slag removing equipment |
CN101239422A (en) * | 2008-03-14 | 2008-08-13 | 中冶京唐建设有限公司 | Small bevel angle full-automatic CO2 gas shielded welding and automatic submerged arc welding combined welding technique |
CN201346661Y (en) * | 2008-12-17 | 2009-11-18 | 中国石油集团渤海石油装备制造有限公司钢管制造分公司 | Submerged arc welded steel pipe inside welded slag removal machine |
CN202264011U (en) * | 2011-07-11 | 2012-06-06 | 中国石化集团江汉石油管理局沙市钢管厂 | Online slag-removing nozzle for automatic gas shielded welding |
CN102962625A (en) * | 2012-11-23 | 2013-03-13 | 保定天威集团有限公司 | Method for removing slag in submerged arc welding of thick steel plate |
CN203738323U (en) * | 2013-11-22 | 2014-07-30 | 沈阳大学 | Narrow-clearance submerged-arc welding slag cleaning device |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113000959A (en) * | 2015-05-25 | 2021-06-22 | 千住金属工业株式会社 | Soldering device and flux coating device |
WO2021103635A1 (en) * | 2019-11-26 | 2021-06-03 | 中建科工集团有限公司 | Welding slag clearing device, welding machine head and welding system |
CN114289832A (en) * | 2021-12-15 | 2022-04-08 | 东方电气集团东方汽轮机有限公司 | Continuous narrow-gap gas-shielded welding method for online cleaning |
CN115464232A (en) * | 2022-11-02 | 2022-12-13 | 山东常林机械集团股份有限公司 | Battery piece welding mechanism |
CN115464232B (en) * | 2022-11-02 | 2023-03-10 | 山东常林机械集团股份有限公司 | Battery piece welding mechanism |
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