CN203738323U - Narrow-clearance submerged-arc welding slag cleaning device - Google Patents
Narrow-clearance submerged-arc welding slag cleaning device Download PDFInfo
- Publication number
- CN203738323U CN203738323U CN201320742568.1U CN201320742568U CN203738323U CN 203738323 U CN203738323 U CN 203738323U CN 201320742568 U CN201320742568 U CN 201320742568U CN 203738323 U CN203738323 U CN 203738323U
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- slag
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- height adjusting
- motor
- arc welding
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Abstract
The invention discloses a narrow-clearance submerged-arc welding slag cleaning device, and relates to a welding slag cleaning device. A height adjuster is connected with a running trolley and a high-intensity connection plate; a height adjusting motor (11) is arranged on the upper part of the height adjuster (7); a height adjusting screw rod (12) is mounted in the height adjuster (7); the height adjusting screw rod (12) is sleeved with a height adjusting nut (13); a height adjusting positioning plate (16) is arranged below the height adjusting nut (13); the height adjusting nut (13) is connected with the height adjusting positioning plate through a positioning bolt (14); a high-intensity connection plate (4) is arranged below the height adjusting positioning plate (16); the height adjusting positioning plate (16) is connected with the high-intensity connection plate (4) through a fixing nut (15); a slag smasher is arranged on the high-intensity connection plate; a slag cleaner and a slag recycling device are integrated. The cleaning device is used for cleaning slag obtained by narrow-clearance submerged-arc welding, so that the slag can be completely cleaned and cleared away in a welding joint with an extremely small clearance; the efficiency is improved, and the problems of defects in the welding joint can be prevented.
Description
Technical field
The utility model relates to a kind of welding slag cleaning plant, particularly relates to a kind of narrow-clearance submerged arc welding slag cleaning plant.
Background technology
Due in narrow-clearance submerged arc welding process, weld gap is smaller, and generally at 8 ~ 30mm, sheet metal thickness is larger, adopts I type groove, in order to save filling metal, and does not open U-shaped or double-U-shaped groove.Weld seam is narrow, and scarfing cinder process wastes time and energy, and labor cleaning realizes difficulty, does not also have a kind of cleaning plant of mechanization to carry out the slag in trimming, and the quality of multilayer welding is impacted, and easily in weld seam, produces defect.Therefore, be narrow-clearance submerged arc welding welding in the dark and narrow submerged-arc welding of weld seam, the height-adjustable device of application one automation is cleared up, and can complete the cleaning that is manually beyond one's reach, and avoids the existence of defect in weld seam, also can enhance productivity.
Summary of the invention
The purpose of this utility model is to provide a kind of narrow-clearance submerged arc welding slag cleaning plant, for the slag cleaning of narrow-clearance submerged arc welding welding, make in the very little weld seam in gap, slag can be cleaned out completely, both raised the efficiency, and also can prevent from avoiding existing in weld seam defect problem.
The purpose of this utility model is achieved through the following technical solutions:
Narrow-clearance submerged arc welding slag cleaning plant, described device comprises high-strength connecting plate, slag stamping machine, slag cleaner, height adjuster, slag recover, slag recovery tube, running trolley, highly regulates motor, slag to clear up motor; Height adjuster is connected with running trolley and high-strength connecting plate, highly to regulate motor on the top of height adjuster 7, height adjusting screw is equipped with in the inside of height adjuster, and on height adjusting screw, cover has height adjusting nut, the below of height adjusting nut is highly to regulate location-plate, height is emphasized nut and is highly regulated between location-plate and be connected by bolt, the below that highly regulates location-plate is high-strength connecting plate, makes highly to regulate location-plate to be connected with high-strength connecting plate by hold-down nut; Slag stamping machine is housed on high-strength connecting plate, and slag cleaner and slag recover are integrated; High-strength connecting plate top is connected with broken location-plate, in a side of broken location-plate, the broken motor of slag is housed, opposite side is equipped with rotary disk, the turning cylinder of the broken motor of slag sees through broken location-plate and is connected with the rotary disk of opposite side, on the circumference of rotary disk, connect a connecting rod, the below of connecting rod is connected with binding clasp, smashs slag to pieces bar synchronize with rotary disk by binding clasp; The running trolley of narrow-clearance submerged arc welding slag cleaning plant and the dolly of submerged arc welding are on same track, and running trolley is across above weld seam, and the center of dolly and weld seam center are on an axis; Slag stamping machine is crankshaft connecting rod system, and slag is smashed head to pieces for taper, and the bottom of slag cleaner is a steel wire cleaning brush; On workpiece, be placed with trolley travelling track, running trolley direction along ng a path placed, and be across on weld seam.
Described narrow-clearance submerged arc welding slag cleaning plant, described height adjuster is by highly regulating motor, height adjusting screw, height adjusting nut, bolt, highly regulating location-plate, set bolt to form.
Described narrow-clearance submerged arc welding slag cleaning plant, described slag stamping machine is smashed motor, broken location-plate, rotary disk, connecting rod, binding clasp and slag to pieces by slag and is smashed bar to pieces and form.
Narrow-clearance submerged arc welding slag cleaning plant, described slag cleaner by slag clear up motor, slag cleaning brush forms, one end that slag is smashed bar to pieces is conical head.
Described narrow-clearance submerged arc welding slag cleaning plant, described slag cleaning motor is connected to the top of high-strength connecting plate, below high-strength connecting plate, be connected with slag cleaning brush, slag cleaning motor is connected with slag cleaning brush, and the bottom of slag cleaning brush is connected with brush.
Advantage of the present utility model and effect are:
This narrow-clearance submerged arc welding slag cleaning device is for narrow-clearance submerged arc welding welding, can realize due to the narrow and dark cleaning that manually can not complete of weld seam, that clears up is more thorough, avoided the impact of residual slag butt welded seam quality, reduced possibility this device that in weld seam, defect exists and be a kind of efficient, save time, energy-conservation welding cleaning plant.
Brief description of the drawings
Fig. 1 is the utility model narrow-clearance submerged arc welding slag cleaning plant overall schematic;
Fig. 2 is the utility model height adjuster operation principle schematic diagram;
Fig. 3 is the utility model slag stamping machine operation principle schematic diagram;
Fig. 4 is the utility model slag cleaning brush work schematic diagram.
Detailed description of the invention
Below in conjunction with accompanying drawing illustrated embodiment, the utility model is described in further detail.
The utility model is for submerged arc welding, especially the cleaning of narrow-clearance submerged arc welding postwelding welding bead: adopt a welding walking dolly, what be connected with dolly is height adjuster, height adjuster is connected with high-strength connecting plate, and the narrow-clearance submerged arc welding slag cleaning plant that slag stamping machine, slag cleaner and slag recover are integrated is housed on high-strength connecting plate.The running trolley of narrow-clearance submerged arc welding slag cleaning plant and the dolly of submerged arc welding move on same track, and running trolley is across above weld seam, and the center of dolly and weld seam center are on an axis.In trolley travelling process, height adjuster, slag stamping machine, slag cleaner and slag recover carry out work simultaneously separately.In welding process, due to constantly carrying out of welding, the fusion penetration degree of depth shoals gradually, and the height of slag improves constantly, and utilizes height adjuster can regulate the height of slag stamping machine, slag cleaner and slag recover.Height adjuster makes whole system in height play the effect of adjusting by inner height adjusting screw and the effect of height adjusting nut, and drives high-strength connecting plate that slag stamping machine, slag cleaner and slag recover are worked simultaneously.Slag stamping machine adopts the principle work of crankshaft-link rod, motor operation, and slag is smashed bar to pieces and is moved up and down, it is taper that slag is smashed head to pieces, therefore the slag on welding bead be subject to sharper slag smash to pieces head percussion, the slag solidifying can be broken, forms less slag.Due to the width difference of weld seam, smash slag to pieces head and be furnished with the model varying in size.The bottom of slag cleaner is a steel wire cleaning brush, motor operation, and wire brush starts rotation, and cleaning brush can be cleared up the each position in gap, and brush more fully contacts with weld seam, and slag is pulverized more thorough.Because the Toughness Ratio of wire brush brush is better, can not damage to some extent the sidewall of steel plate and welding bead, can in scale removal process, not make the inner stress that produces of weldment yet, due to the width difference of weld seam, smash slag to pieces head and be furnished with the model varying in size, the brush of this kind of shape of design can be cleared up each position of welding bead in the situation that brush holder support does not touch sidewall, reaches the object of cleaning completely.After slag is pulverized, adopt the slag in slag recovery tube butt welded seam to clear up, can not leave any impurity and butt welded seam quality impacts.Adopt the steel pipe of flat to carry out slag recovery, because slag mostly is flat pattern, therefore, the steel pipe of this kind of shape is more conducive to the slag that cleaning is not smashed completely.
Component names in figure: 1-workpiece, 2-weld seam, 3-trolley travelling track, the high-strength connecting plate of 4-, 5-slag stamping machine, 6-slag cleaner, 7-height adjuster, 8-slag recover, 9-slag recovery tube, 10-running trolley, 11-highly regulates motor, 12-height adjusting screw, 13-height adjusting nut, 14-bolt, 15-set bolt, 16-highly regulates location-plate, 17-slag is smashed motor to pieces, the broken location-plate of 18-, 19-rotary disk, 20-connecting rod, 21-binding clasp, 22-slag is smashed bar to pieces, 23-slag cleaning motor, 24-slag cleaning brush.
Workpiece 1 docks weldment while welding for narrow-clearance submerged arc welding, has weld seam 2 on workpiece 1, is placed with trolley travelling track 3 on workpiece 1, running trolley 10 direction along ng a paths is placed, and be across on weld seam.Welding tractor is connected with height adjuster 7, and height adjuster is by highly regulating motor 11, height adjusting screw 12, height adjusting nut 13, bolt 14, highly regulating location-plate 15, set bolt 16 to form, as shown in Figure 1 and Figure 2.Highly to regulate motor 11 on the top of height adjuster 7, height adjusting screw 12 is equipped with in the inside of height adjuster 7, and on height adjusting screw 12, cover has height adjusting nut 13, the below of height adjusting nut 13 is highly to regulate location-plate 16, height emphasizes that nut 13 is connected by bolt 14 with highly regulating between location-plate, the below that highly regulates location-plate 16 is high-strength connecting plate 4, makes highly to regulate location-plate 16 to be connected with high-strength connecting plate 4 by hold-down nut 15.In the time highly regulating motor 11 to work, height adjusting screw 12 rotates, by the operation principle of leading screw, rotatablely moving of motor changed into the rectilinear motion of leading screw, height adjusting screw 12 constantly rotates, the height adjusting nut 13 being attached thereto does vertical motion, thereby regulate location-plate 16 and high-strength connecting plate 4 to do the motion of vertical direction with dynamic height, by the motion of high-strength connecting plate 4, reach the effect highly regulating, and driven slag stamping machine 5, slag cleaner 6 and slag recover 8 to move.Slag stamping machine is smashed motor 17, broken location-plate 18, rotary disk 19, connecting rod 20, binding clasp 21 and slag to pieces by slag and is smashed bar 22 to pieces and form.As shown in Figure 1, Figure 3, high-strength connecting plate 4 tops are connected with broken location-plate 18, in a side of broken location-plate 18, the broken motor 17 of slag is housed, opposite side is equipped with rotary disk 19, the turning cylinder of the broken motor 17 of slag sees through broken location-plate 18 and is connected with the rotary disk 19 of opposite side, on the circumference of rotary disk 19, connect a connecting rod 20, the below of connecting rod is connected with binding clasp 21, slag can be smashed to pieces to bar 22 work asynchronously with rotary disk 19 by binding clasp 21.In the time that slag is smashed motor 17 to pieces and is worked, drive rotary disk 19 to rotate by couple axle, the connecting rod 20 being connected with rotary disk 19 carries out circular motion along disk, and rotatablely moving of rotary disk 19 is converted into the motion that connecting rod 20, binding clasp 21 and slag are smashed the vertical direction of bar 22 to pieces.One end that slag is smashed bar 22 to pieces is conical head, slag smash to pieces head also move up and down.Slag cleaner is made up of slag cleaning motor 23, slag cleaning brush 24.As shown in Figure 4, slag cleaning motor 23 is connected to the top of high-strength connecting plate 4, is connected with slag cleaning brush 24 below high-strength connecting plate 4, and slag cleaning motor 23 is connected with slag cleaning brush 24, the bottom of slag cleaning brush 24 is connected with brush, and brush is replaceable according to the width difference of weld seam.In the time that slag cleaning motor 23 is worked, slag cleaning brush 24 is along with motor rotates, and the brush of brush holder support bottom also synchronously rotates.Slag recover 8, can be by the slag sucking-off in welding bead by slag recovery tube 9 by reclaiming the effect of dynamic equipment, and slag enters recovery dynamic equipment and by scum pipe, slag discharged.
Claims (5)
1. narrow-clearance submerged arc welding slag cleaning plant, it is characterized in that, described device comprises high-strength connecting plate, slag stamping machine, slag cleaner, height adjuster, slag recover, slag recovery tube, running trolley, highly regulates motor, slag to clear up motor, height adjuster is connected with running trolley and high-strength connecting plate, highly to regulate motor (11) on the top of height adjuster (7), height adjusting screw (12) is equipped with in the inside of height adjuster (7), and the upper cover of height adjusting screw (12) has height adjusting nut (13), the below of height adjusting nut (13) is highly to regulate location-plate (16), height emphasizes that nut (13) is connected by bolt (14) with highly regulating between location-plate, the below that highly regulates location-plate (16) is high-strength connecting plate (4), make highly to regulate location-plate (16) to be connected with high-strength connecting plate (4) by hold-down nut (15), slag stamping machine is housed on high-strength connecting plate, and slag cleaner and slag recover are integrated, high-strength connecting plate (4) top is connected with broken location-plate (18), in a side of broken location-plate (18), the broken motor of slag (17) is housed, opposite side is equipped with rotary disk (19), the turning cylinder of the broken motor of slag (17) sees through broken location-plate (18) and is connected with the rotary disk (19) of opposite side, on the circumference of rotary disk (19), connect a connecting rod (20), the below of connecting rod is connected with binding clasp (21), smashs slag to pieces bar (22) synchronize with rotary disk (19) by binding clasp (21), the running trolley of narrow-clearance submerged arc welding slag cleaning plant and the dolly of submerged arc welding are on same track, and running trolley is across above weld seam, and the center of dolly and weld seam center are on an axis, slag stamping machine is crankshaft connecting rod system, and slag is smashed head to pieces for taper, and the bottom of slag cleaner is a steel wire cleaning brush, on workpiece, be placed with trolley travelling track, running trolley direction along ng a path placed, and be across on weld seam.
2. narrow-clearance submerged arc welding slag cleaning plant according to claim 1, it is characterized in that, described height adjuster is by highly regulating motor (11), height adjusting screw (12), height adjusting nut (13), bolt (14), highly regulating location-plate (15), set bolt (16) to form.
3. narrow-clearance submerged arc welding slag cleaning plant according to claim 1, it is characterized in that, described slag stamping machine is smashed motor (17), broken location-plate (18), rotary disk (19), connecting rod (20), binding clasp (21) and slag to pieces by slag and is smashed bar (22) to pieces and form.
4. narrow-clearance submerged arc welding slag cleaning plant according to claim 1, is characterized in that, described slag cleaner by slag clear up motor (23), slag cleaning brush (24) forms, one end that slag is smashed bar (22) to pieces is conical head.
5. narrow-clearance submerged arc welding slag cleaning plant according to claim 4, it is characterized in that, described slag cleaning motor (23) is connected to the top of high-strength connecting plate (4), be connected with slag cleaning brush (24) in the below of high-strength connecting plate (4), slag cleaning motor (23) is connected with slag cleaning brush (24), and the bottom of slag cleaning brush (24) is connected with brush.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320742568.1U CN203738323U (en) | 2013-11-22 | 2013-11-22 | Narrow-clearance submerged-arc welding slag cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320742568.1U CN203738323U (en) | 2013-11-22 | 2013-11-22 | Narrow-clearance submerged-arc welding slag cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203738323U true CN203738323U (en) | 2014-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320742568.1U Withdrawn - After Issue CN203738323U (en) | 2013-11-22 | 2013-11-22 | Narrow-clearance submerged-arc welding slag cleaning device |
Country Status (1)
| Country | Link |
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| CN (1) | CN203738323U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103600163A (en) * | 2013-11-22 | 2014-02-26 | 沈阳大学 | Narrow-gap submerged arc welding slag cleaning device |
| CN106312350A (en) * | 2016-08-31 | 2017-01-11 | 安徽正道称重科技有限公司 | Welding tractor provided with guide rails and used for vehicle scales |
| CN107138892A (en) * | 2017-07-23 | 2017-09-08 | 张多艳 | A kind of adjustable height remove welding slag frock |
| CN112496617A (en) * | 2020-11-27 | 2021-03-16 | 宁波晟利紧固件有限公司 | Rail welding trolley based on rail equipment manufacturing |
| CN116493698A (en) * | 2023-06-26 | 2023-07-28 | 杭州凯龙医疗器械有限公司 | Laser rapid fusion device for brazing anode tungsten plate of X-ray tube |
-
2013
- 2013-11-22 CN CN201320742568.1U patent/CN203738323U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103600163A (en) * | 2013-11-22 | 2014-02-26 | 沈阳大学 | Narrow-gap submerged arc welding slag cleaning device |
| CN103600163B (en) * | 2013-11-22 | 2015-08-19 | 沈阳大学 | Narrow-clearance submerged arc welding slag cleaning plant |
| CN106312350A (en) * | 2016-08-31 | 2017-01-11 | 安徽正道称重科技有限公司 | Welding tractor provided with guide rails and used for vehicle scales |
| CN107138892A (en) * | 2017-07-23 | 2017-09-08 | 张多艳 | A kind of adjustable height remove welding slag frock |
| CN112496617A (en) * | 2020-11-27 | 2021-03-16 | 宁波晟利紧固件有限公司 | Rail welding trolley based on rail equipment manufacturing |
| CN116493698A (en) * | 2023-06-26 | 2023-07-28 | 杭州凯龙医疗器械有限公司 | Laser rapid fusion device for brazing anode tungsten plate of X-ray tube |
| CN116493698B (en) * | 2023-06-26 | 2023-09-29 | 杭州凯龙医疗器械有限公司 | Laser rapid fusion device for brazing anode tungsten plate of X-ray tube |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140730 Effective date of abandoning: 20150819 |
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| RGAV | Abandon patent right to avoid regrant |