CN103590173A - Production process of polyester-nylon composite fabric - Google Patents
Production process of polyester-nylon composite fabric Download PDFInfo
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- CN103590173A CN103590173A CN201310478713.4A CN201310478713A CN103590173A CN 103590173 A CN103590173 A CN 103590173A CN 201310478713 A CN201310478713 A CN 201310478713A CN 103590173 A CN103590173 A CN 103590173A
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Abstract
The invention discloses a production process of polyester-nylon composite fabric. The production method includes the following steps: 1), preparing raw materials, namely, selecting yarns blended with 30D/12F nylon filaments and 30D/24F polyester filaments as warps and wefts; 2), inspecting the raw materials; 3), putting qualified warps and wefts on a terry weft knitting machine for weft knitting; 4), scutching grey cloth produced in the step 3) by a scutcher and then performing single-face napping on a terry surface; 5), putting the napped grey cloth produced in the step 4) in a dyeing machine for splitting; 6), spraying a flame-retardant layer on the grey cloth subjected to splitting in the step 5); 7), soaking the grey cloth coated with the flame-retardant layer in a solution formed by fire retardant. The production process is simple, and the processed grey cloth is fireproof and long in service life.
Description
Technical field
The present invention relates to textile product preparation method, be specifically related to a kind of compound production technology of washing bright and beautiful fabric.
Background technology
Polyester fabric is very many a kind of chemical fiber garment fabrics of using in daily life; Its maximum advantage is that wrinkle resistance and conformality are fine, therefore, is applicable to makeing overcoat clothes.Generally, the feature of polyester fabric is as follows: polyester fabric has higher intensity and elastic recovery capability, therefore, and its strong durable, wash and wear; Polyester fabric hygroscopicity is poor, wears and has feeling of oppression and heat, and simultaneously easy static electrification, contamination dust, affect attractive in appearance and comfortableness, but very easily dry after washing, and wet decline hardly by force, indeformable, has good wash and wear performance; Terylene is to close the best fabric of heat resistance in fine fabric, has thermoplasticity, can manufacture accordion-pleated skirt, and rivel is lasting.
Meanwhile, the melt resistance of polyester fabric is poor, is meeting cigarette ash, Mars etc. and is easily forming hole.While therefore, wearing, should avoid the contact of cigarette end, spark etc. as far as possible; The light resistance of polyester fabric is better, and except poorer than acrylic fibers, its sun-proof ability surpasses natural fabric.Especially the sun-proof ability after glass is fine, almost equally matched with acrylic fibers; The resistance to various chemicals of polyester fabric are functional, and acid, alkali is all little to its destructiveness, is not afraid of mould simultaneously, are not afraid of and damage by worms.Yet also there is for example easy deficiency of aging, splitting under polyester fabric ubiquity low temperature of himself deficiency in polyester fabric of the prior art.
In addition, common polyester fabric does not have anti-flaming function.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of compound production technology of washing bright and beautiful fabric, can strengthen the fire protecting performance of terylene, and preparation technology is simple, the feature of long service life.
For achieving the above object, technical scheme of the present invention is as follows:
A compound production technology of washing bright and beautiful fabric, comprises the following steps:
1) raw material is prepared, choose the blended ratio of 30D/12F chinlon filament+30D/24F polyester filament as organizine, choose the blended ratio of 30D/12F chinlon filament+30D/24F polyester filament as tram, wherein, the content of 30D/12F chinlon filament accounts for 60～75% of total composition, and the content of 30D/24F chinlon filament accounts for the 25-40% of total composition;
2) ingredient inspection, whether the bar of check raw material is dry even, and whether COLOR FASTNESS meets national textile industry quality index; If meet, continue operation below; If do not meet, continue to choose raw material, until meet;
3) weave cotton cloth, by step 2) in the organizine that is up to the standards and tram be put to weft-knitted pile knitting machine weft knitting and weave, weft knitting pile knitting machine for the trade mark produced by TaiWan, China for vertical can be luxuriant, specification is the weft-knitting large circle machine of 30 in2 4 pins, after knitting device is made, obtain from grey cloth;
4) open-width, plucking, by step 3) resulting grey cloth is first by after scutcher open-width, looped pile face being carried out to one side plucking, it is RA2032 type 24 rumble nappers that plucking machine used adopts TaiWan, China to produce the model that first figure share Yao Xian company produces, card clothing is selected the golden well RA-2 looper of Japan's production and the card clothing of RT-15 staight needle, turn/min of drum rotation speed 800～1000, cloth speed 7～9m/min, looped pile face plucking secondary, obtains fluffing from grey cloth;
5) open fibre, by step 4) fluffing that obtains puts into dyeing machine from grey cloth and opens fine processing, first be in water-bath, to add sheet alkali 19～21g/L, emulsification scouring agent 1～3g/L, bath temperature is 120～140 degree, cloth speed is that 20～24m/min, processing time are 30～50min, obtain grey cloth to be dyed, the emulsification scouring agent described in this step is used the JJM-A scouring agent by the production and sales of Chinese Shanghai San Yi auxiliary agent Co., Ltd;
6) in above-mentioned steps 5) to open on fine complete grey cloth and spray one deck flame retardant coating, described flame retardant coating adopts first coating base coat, the mode of rear coated side coating, wherein:
The glue that described priming coat adopts comprises 60～80 parts of 100～120 parts of polyurethane solutions, 20～40 parts of dimethyl formamides, 6～8 parts of bridging agents, 4～6 parts of promoter and fire retardants;
The glue that described finishing coat adopts comprises 10～14 parts of 100～120 parts of polyurethane solutions, 45～55 parts of dimethyl formamides, 10～30 parts of bridging agents, 2～4 parts of promoter and fire retardants;
7) by the grey cloth of spray coated flame retardant coating in being soaked in the solution that fire retardant forms, described solution pH value is 7-9, is easy to soak on terylene.
In one embodiment of the invention, the grey cloth in described step 7) is plain weave construction.
In one embodiment of the invention, the intensity of described 30D/12F chinlon filament is 2.6～5.7CN/dtex.
In one embodiment of the invention, the intensity of described 30D/24F polyester filament is 5.6～8.0CN/dtex.
In one embodiment of the invention, the filling density of described grey cloth is 27 pieces/inch.
In one embodiment of the invention, described grey cloth through close be 46 pieces/inch.
By technique scheme, the invention has the beneficial effects as follows:
1. processing technology of the present invention is simple, and processing cost is low.
2. high, the good springiness of intensity of the present invention, grey cloth smooth surface, internal arrangement is tight.
Good, the corrosion resistance of ABRASION RESISTANCE of the present invention strong, can bleach tolerant, oxidant, hydro carbons, ketone, oil product and inorganic acid.Resistance to diluted alkaline, is not afraid of mouldly, but thermokalite can make its decomposition.
4. the surface spraying flame retardant coating of grey cloth, it has fire protecting performance, and long service life.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach object and effect is easy to understand, below further set forth the present invention.
Embodiment 1
A kind of compound production technology of washing bright and beautiful fabric of the present invention, comprises the following steps:
1) raw material is prepared, choose the blended ratio of 30D/12F chinlon filament+30D/24F polyester filament as organizine, choose the blended ratio of 30D/12F chinlon filament+30D/24F polyester filament as tram, wherein, the content of 30D/12F chinlon filament accounts for 60% of total composition, and the content of 30D/24F chinlon filament accounts for 40% of total composition;
2) ingredient inspection, whether the bar of check raw material is dry even, and whether COLOR FASTNESS meets national textile industry quality index; If meet, continue operation below; If do not meet, continue to choose raw material, until meet;
3) weave cotton cloth, by step 2) in the organizine that is up to the standards and tram be put to weft-knitted pile knitting machine weft knitting and weave, weft knitting pile knitting machine for the trade mark produced by TaiWan, China for vertical can be luxuriant, specification is the weft-knitting large circle machine of 30 in2 4 pins, after knitting device is made, obtain from grey cloth;
4) open-width, plucking, by step 3) resulting grey cloth is first by after scutcher open-width, looped pile face being carried out to one side plucking, it is RA2032 type 24 rumble nappers that plucking machine used adopts TaiWan, China to produce the model that first figure share Yao Xian company produces, card clothing is selected the golden well RA-2 looper of Japan's production and the card clothing of RT-15 staight needle, turn/min of drum rotation speed 800, cloth speed 7m/min, looped pile face plucking secondary, obtains fluffing from grey cloth;
5) open fibre, by step 4) fluffing that obtains puts into dyeing machine from grey cloth and opens fine processing, first be in water-bath, to add sheet alkali 19g/L, emulsification scouring agent 1g/L, bath temperature is 120 degree, cloth speed is that 20m/min, processing time are 30min, obtain grey cloth to be dyed, the emulsification scouring agent described in this step is used the JJM-A scouring agent by the production and sales of Chinese Shanghai San Yi auxiliary agent Co., Ltd;
6) in above-mentioned steps 5) to open on fine complete grey cloth and spray one deck flame retardant coating, described flame retardant coating adopts first coating base coat, the mode of rear coated side coating, wherein:
The glue that priming coat adopts comprises polyurethane solutions (DA-2450, Jiangsu Dongbang Chemical Co., Ltd.) 100 parts, 20 parts of dimethyl formamides, bridging agent (DH-75N, Jiangsu Dongbang Chemical Co., Ltd.) 6 parts, promoter (DC-10H, Jiangsu Dongbang Chemical Co., Ltd.) 4 parts and fire retardant (SAF8078 phosphorus flame retardant ，He Te group) are 60 parts;
The glue that finishing coat adopts comprises polyurethane solutions (FS-850A, Dandong Fixed Star Fine Chemical Co., Ltd) 100 parts, 45 parts of dimethyl formamides, bridging agent (DH-75N, Jiangsu Dongbang Chemical Co., Ltd.) 10 parts of 10 parts, 2 parts of promoter and fire retardants (SAF8078 phosphorus flame retardant ，He Te group);
7) by the grey cloth of spray coated flame retardant coating in being soaked in the solution that fire retardant (SAF8078 phosphorus flame retardant ，He Te group) forms, described solution pH value is 7, is easy to soak on terylene.
The grey cloth that the present invention produces is plain weave construction.
The intensity of 30D/12F chinlon filament of the present invention is 2.6CN/dtex, and the intensity of 30D/24F polyester filament is 5.6CN/dtex.
The filling density of the grey cloth that the present invention produces is 27 pieces/inch, through close be 46 pieces/inch.
Embodiment 2
A kind of compound production technology of washing bright and beautiful fabric of the present invention, comprises the following steps:
1) raw material is prepared, choose the blended ratio of 30D/12F chinlon filament+30D/24F polyester filament as organizine, choose the blended ratio of 30D/12F chinlon filament+30D/24F polyester filament as tram, wherein, the content of 30D/12F chinlon filament accounts for 70% of total composition, and the content of 30D/24F chinlon filament accounts for 30% of total composition;
2) ingredient inspection, whether the bar of check raw material is dry even, and whether COLOR FASTNESS meets national textile industry quality index; If meet, continue operation below; If do not meet, continue to choose raw material, until meet;
3) weave cotton cloth, by step 2) in the organizine that is up to the standards and tram be put to weft-knitted pile knitting machine weft knitting and weave, weft knitting pile knitting machine for the trade mark produced by TaiWan, China for vertical can be luxuriant, specification is the weft-knitting large circle machine of 30 in2 4 pins, after knitting device is made, obtain from grey cloth;
4) open-width, plucking, by step 3) resulting grey cloth is first by after scutcher open-width, looped pile face being carried out to one side plucking, it is RA2032 type 24 rumble nappers that plucking machine used adopts TaiWan, China to produce the model that first figure share Yao Xian company produces, card clothing is selected the golden well RA-2 looper of Japan's production and the card clothing of RT-15 staight needle, turn/min of drum rotation speed 900, cloth speed 8m/min, looped pile face plucking secondary, obtains fluffing from grey cloth;
5) open fibre, by step 4) fluffing that obtains puts into dyeing machine from grey cloth and opens fine processing, first be in water-bath, to add sheet alkali 20g/L, emulsification scouring agent 2g/L, bath temperature is 130 degree, cloth speed is that 22m/min, processing time are 40min, obtain grey cloth to be dyed, the emulsification scouring agent described in this step is used the JJM-A scouring agent by the production and sales of Chinese Shanghai San Yi auxiliary agent Co., Ltd;
6) in above-mentioned steps 5) to open on fine complete grey cloth and spray one deck flame retardant coating, described flame retardant coating adopts first coating base coat, the mode of rear coated side coating, wherein:
The glue that priming coat adopts comprises polyurethane solutions (DA-2450, Jiangsu Dongbang Chemical Co., Ltd.) 110 parts, 30 parts of dimethyl formamides, bridging agent (DH-75N, Jiangsu Dongbang Chemical Co., Ltd.) 7 parts, promoter (DC-10H, Jiangsu Dongbang Chemical Co., Ltd.) 5 parts and fire retardant (SAF8078 phosphorus flame retardant ，He Te group) are 70 parts;
The glue that finishing coat adopts comprises polyurethane solutions (FS-850A, Dandong Fixed Star Fine Chemical Co., Ltd) 110 parts, 50 parts of dimethyl formamides, bridging agent (DH-75N, Jiangsu Dongbang Chemical Co., Ltd.) 10 parts of 20 parts, 2 parts of promoter and fire retardants (SAF8078 phosphorus flame retardant ，He Te group);
7) by the grey cloth of spray coated flame retardant coating in being soaked in the solution that fire retardant (SAF8078 phosphorus flame retardant ，He Te group) forms, described solution pH value is 8, is easy to soak on terylene.
The grey cloth that the present invention produces is plain weave construction.
The intensity of 30D/12F chinlon filament of the present invention is 3.0CN/dtex, and the intensity of 30D/24F polyester filament is 7.0CN/dtex.
The filling density of the grey cloth that the present invention produces is 27 pieces/inch, through close be 46 pieces/inch.
Embodiment 3
A kind of compound production technology of washing bright and beautiful fabric of the present invention, comprises the following steps:
1) raw material is prepared, choose the blended ratio of 30D/12F chinlon filament+30D/24F polyester filament as organizine, choose the blended ratio of 30D/12F chinlon filament+30D/24F polyester filament as tram, wherein, the content of 30D/12F chinlon filament accounts for 75% of total composition, and the content of 30D/24F chinlon filament accounts for 25% of total composition;
2) ingredient inspection, whether the bar of check raw material is dry even, and whether COLOR FASTNESS meets national textile industry quality index; If meet, continue operation below; If do not meet, continue to choose raw material, until meet;
3) weave cotton cloth, by step 2) in the organizine that is up to the standards and tram be put to weft-knitted pile knitting machine weft knitting and weave, weft knitting pile knitting machine for the trade mark produced by TaiWan, China for vertical can be luxuriant, specification is the weft-knitting large circle machine of 30 in2 4 pins, after knitting device is made, obtain from grey cloth;
4) open-width, plucking, by step 3) resulting grey cloth is first by after scutcher open-width, looped pile face being carried out to one side plucking, it is RA2032 type 24 rumble nappers that plucking machine used adopts TaiWan, China to produce the model that first figure share Yao Xian company produces, card clothing is selected the golden well RA-2 looper of Japan's production and the card clothing of RT-15 staight needle, turn/min of drum rotation speed 1000, cloth speed 9m/min, looped pile face plucking secondary, obtains fluffing from grey cloth;
5) open fibre, by step 4) fluffing that obtains puts into dyeing machine from grey cloth and opens fine processing, first be in water-bath, to add sheet alkali 21g/L, emulsification scouring agent 3g/L, bath temperature is 140 degree, cloth speed is that 24m/min, processing time are 50min, obtain grey cloth to be dyed, the emulsification scouring agent described in this step is used the JJM-A scouring agent by the production and sales of Chinese Shanghai San Yi auxiliary agent Co., Ltd;
6) in above-mentioned steps 5) to open on fine complete grey cloth and spray one deck flame retardant coating, described flame retardant coating adopts first coating base coat, the mode of rear coated side coating, wherein:
The glue that priming coat adopts comprises polyurethane solutions (DA-2450, Jiangsu Dongbang Chemical Co., Ltd.) 120 parts, 40 parts of dimethyl formamides, bridging agent (DH-75N, Jiangsu Dongbang Chemical Co., Ltd.) 8 parts, promoter (DC-10H, Jiangsu Dongbang Chemical Co., Ltd.) 6 parts and fire retardant (SAF8078 phosphorus flame retardant ，He Te group) are 80 parts;
The glue that finishing coat adopts comprises polyurethane solutions (FS-850A, Dandong Fixed Star Fine Chemical Co., Ltd) 120 parts, 55 parts of dimethyl formamides, bridging agent (DH-75N, Jiangsu Dongbang Chemical Co., Ltd.) 14 parts of 30 parts, 4 parts of promoter and fire retardants (SAF8078 phosphorus flame retardant ，He Te group);
7) by the grey cloth of spray coated flame retardant coating in being soaked in the solution that fire retardant (SAF8078 phosphorus flame retardant ，He Te group) forms, described solution pH value is 9, is easy to soak on terylene.
The grey cloth that the present invention produces is plain weave construction.
The intensity of 30D/12F chinlon filament of the present invention is 5.7CN/dtex, and the intensity of 30D/24F polyester filament is 8.0CN/dtex.
The filling density of the grey cloth that the present invention produces is 27 pieces/inch, through close be 46 pieces/inch.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (6)
1. a compound production technology of washing bright and beautiful fabric, is characterized in that, comprises the following steps:
1) raw material is prepared, choose the blended ratio of 30D/12F chinlon filament+30D/24F polyester filament as organizine, choose the blended ratio of 30D/12F chinlon filament+30D/24F polyester filament as tram, wherein, the content of 30D/12F chinlon filament accounts for 60～75% of total composition, and the content of 30D/24F chinlon filament accounts for the 25-40% of total composition;
2) ingredient inspection, whether the bar of check raw material is dry even, and whether COLOR FASTNESS meets national textile industry quality index; If meet, continue operation below; If do not meet, continue to choose raw material, until meet;
3) weave cotton cloth, by step 2) in the organizine that is up to the standards and tram be put to weft-knitted pile knitting machine weft knitting and weave, weft knitting pile knitting machine for the trade mark produced by TaiWan, China for vertical can be luxuriant, specification is the weft-knitting large circle machine of 30 in2 4 pins, after knitting device is made, obtain from grey cloth;
4) open-width, plucking, by step 3) resulting grey cloth is first by after scutcher open-width, looped pile face being carried out to one side plucking, it is RA2032 type 24 rumble nappers that plucking machine used adopts TaiWan, China to produce the model that first figure share Yao Xian company produces, card clothing is selected the golden well RA-2 looper of Japan's production and the card clothing of RT-15 staight needle, turn/min of drum rotation speed 800～1000, cloth speed 7～9m/min, looped pile face plucking secondary, obtains fluffing from grey cloth;
5) open fibre, by step 4) fluffing that obtains puts into dyeing machine from grey cloth and opens fine processing, first be in water-bath, to add sheet alkali 19～21g/L, emulsification scouring agent 1～3g/L, bath temperature is 120～140 degree, cloth speed is that 20～24m/min, processing time are 30～50min, obtain grey cloth to be dyed, the emulsification scouring agent described in this step is used the JJM-A scouring agent by the production and sales of Chinese Shanghai San Yi auxiliary agent Co., Ltd;
6) in above-mentioned steps 5) to open on fine complete grey cloth and spray one deck flame retardant coating, described flame retardant coating adopts first coating base coat, the mode of rear coated side coating, wherein:
The glue that described priming coat adopts comprises 60～80 parts of 100～120 parts of polyurethane solutions, 20～40 parts of dimethyl formamides, 6～8 parts of bridging agents, 4～6 parts of promoter and fire retardants;
The glue that described finishing coat adopts comprises 10～14 parts of 100～120 parts of polyurethane solutions, 45～55 parts of dimethyl formamides, 10～30 parts of bridging agents, 2～4 parts of promoter and fire retardants;
7) by the grey cloth of spray coated flame retardant coating in being soaked in the solution that fire retardant forms, described solution pH value is 7～9, is easy to soak on terylene.
2. a kind of compound production technology of washing bright and beautiful fabric according to claim 1, is characterized in that, the grey cloth in described step 7) is plain weave construction.
3. a kind of compound production technology of washing bright and beautiful fabric according to claim 1, is characterized in that, the intensity of described 30D/12F chinlon filament is 2.6～5.7CN/dtex.
4. a kind of compound production technology of washing bright and beautiful fabric according to claim 1, is characterized in that, the intensity of described 30D/24F polyester filament is 5.6～8.0CN/dtex.
5. a kind of compound production technology of washing bright and beautiful fabric according to claim 1, is characterized in that, the filling density of described grey cloth is 27 pieces/inch.
6. a kind of compound production technology of washing bright and beautiful fabric according to claim 1, is characterized in that, described grey cloth through close be 46 pieces/inch.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310478713.4A CN103590173A (en) | 2013-10-14 | 2013-10-14 | Production process of polyester-nylon composite fabric |
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| CN201310478713.4A CN103590173A (en) | 2013-10-14 | 2013-10-14 | Production process of polyester-nylon composite fabric |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107780259A (en) * | 2017-09-28 | 2018-03-09 | 浙江同辉纺织股份有限公司 | A kind of dyeing of anti-tinder |
| CN109023618A (en) * | 2018-07-21 | 2018-12-18 | 张家港新丝纬化纤有限公司 | It washs brocade and high-elastic dyed yarn and its production method is blended |
| CN110453431A (en) * | 2019-08-26 | 2019-11-15 | 上海嘉麟杰纺织科技有限公司 | A kind of raising method of high-elastic nylon facing material |
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| CN109023618A (en) * | 2018-07-21 | 2018-12-18 | 张家港新丝纬化纤有限公司 | It washs brocade and high-elastic dyed yarn and its production method is blended |
| CN110453431A (en) * | 2019-08-26 | 2019-11-15 | 上海嘉麟杰纺织科技有限公司 | A kind of raising method of high-elastic nylon facing material |
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