CN103587117A - Plastic profile welding induction heater - Google Patents
Plastic profile welding induction heater Download PDFInfo
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- CN103587117A CN103587117A CN201310607527.6A CN201310607527A CN103587117A CN 103587117 A CN103587117 A CN 103587117A CN 201310607527 A CN201310607527 A CN 201310607527A CN 103587117 A CN103587117 A CN 103587117A
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- heater
- plastic material
- material welding
- induction
- metal
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Abstract
The invention discloses a plastic profile welding induction heater which is characterized by comprising two metal heating plates, an induction coil, an insulation board and a heater bracket, wherein the metal heating plates are mounted on the heater bracket; the insulation board is arranged between the metal heating plates; the induction coil is mounted in the middle of the insulation board; the two metal heating plates are mounted on the outer surface of the plastic profile welding induction heater, can be in contact with the surface of a plastic profile to be processed, and the surface of the plastic profile can be heated and the manual or automatic welding can be performed on the surface of the plastic profile, and thus, the welding efficiency is improved and the energy consumption is reduced.
Description
Technical field
The present invention relates to welding field, relate in particular to a kind of plastic material welding eddy-current heating field.
Background technology
Plastically welding technology comprises ultrasonic fusing technology, spin welding technology, high-cycle welding technology, hot plate fusion techniques etc.
Hot plate fusion techniques, utilize template to be heated to required temperature, be positioned over again the centre of the faying face of plastics part and workpiece, make heating power concentrate on two faying faces, after being heated, produce while melting, exit after hot-die plate, recycling external pressure, cause workpiece to unite two into one, produce robust welding product.Plastic material welded bond, hardness own is higher, and shape is various, and volume is larger, applies at present hot plate welding heating technique and mostly is Resistant heating, and power consumption is higher, and efficiency is lower, utilizes this patent induction heater can make the welding efficiency of this series products greatly improve.
Summary of the invention
In view of this, need to overcome at least one in above-mentioned defect of the prior art.The invention provides a kind of plastic material welding induction heater, it is characterized in that, comprise two metal heater plates, induction coil, two thermal insulation boards, heater support; Described metal heater plate is arranged in described heater support and is positioned at the outside of described plastic material welding induction heater, can with plastic material Surface Contact to be processed, make its fusing; Two described thermal insulation boards are arranged on respectively two described metal heater plates inner sides and between two described metal heater plates, described induction coil is clipped in the middle of described thermal insulation board.
According to the present invention in background technology to described in prior art, in prior art, application hot plate welding heating technique mostly is Resistant heating, power consumption is higher, efficiency is lower; The present invention mainly applies electromagnetic eddy technology, and electric energy is converted to heat energy by electromagnetic eddy, utilizes plastic material welding induction heater of the present invention can make the welding efficiency of this series products greatly improve.
In addition, according to plastic material welding induction heater disclosed by the invention, also there is following additional technical feature:
Further, described thermal insulation board has two-layer, is attached to respectively on two metal heater plates, in the middle of described two thermal insulation boards, is induction coil, and described thermal insulation board is used for two described metal heater plates to keep apart.
Further, on described metal heater plate, temperature sensor and control device are also installed.
Described control device gathers METAL HEATING PROCESS plate temperature by described temperature sensor, shows, described control device can carry out temperature control, according to temperature, regulates plastic material welding induction heater power stage size.
Further, on described induction coil, also with magnetic conduction device, after described induction coil energising, on described metal heater plate, produce eddy current, carry out eddy heating for heating.
Further, described heater support is rectangular configuration.
The aspect that the present invention is additional and advantage in the following description part provide, and part will become obviously from the following description, or recognize by practice of the present invention.
Accompanying drawing explanation
Above-mentioned and/or additional aspect of the present invention and advantage will become from the following description of the accompanying drawings of embodiments and obviously and easily understand, wherein:
Fig. 1 is a kind of plastic material welding induction heater schematic diagram of the present invention.
In accompanying drawing 1,1-metal heater plate, 2-thermal insulation board, 3-induction coil, 4-heater support.
The specific embodiment
Describe embodiments of the invention below in detail, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of identical or similar functions from start to finish.Below by the embodiment being described with reference to the drawings, be exemplary, only for explaining the present invention, and can not be interpreted as limitation of the present invention.
In description of the invention, it will be appreciated that, term " on ", orientation or the position relationship of the indication such as D score, " end ", " top ", 'fornt', 'back', " interior ", " outward ", " left side ", " right side " be based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, rather than indicate or imply that the device of indication or element must have specific orientation, with specific orientation, construct and operation, therefore can not be interpreted as limitation of the present invention.
In description of the invention, it should be noted that, unless otherwise clearly defined and limited, term " connection ", " connection ", " being connected ", " connection " should be interpreted broadly, and for example, can be to be fixedly connected with, connecting integratedly, can be also to removably connect; It can be the connection of two element internals; Can be to be directly connected, also can indirectly be connected by intermediary, for the ordinary skill in the art, can concrete condition understand above-mentioned term concrete meaning in the present invention.
The invention provides a kind of plastic material welding induction heater, as shown in Figure 1, comprise two metal heater plates 1, induction coil 3, two thermal insulation boards 2, heater support 4; Described metal heater plate 1 is arranged on described heater support 4 outsides and is positioned at the outer surface of described plastic material welding induction heater, can with plastic material Surface Contact to be processed, make its fusing; Two described thermal insulation boards 2 are arranged on respectively two metal heater plate 1 inner sides and between two described metal heater plates 1, described induction coil 3 is clipped in the middle of described thermal insulation board 2.。
According to some embodiments of the present invention, on described metal heater plate 1, be also provided with temperature sensor and control device; Described control device gathers METAL HEATING PROCESS plate temperature by described temperature sensor, shows, described control device can carry out temperature control, according to temperature, regulates plastic material welding induction heater power stage size.
According to some embodiments of the present invention, on described induction coil 3, also with magnetic conduction device, after described induction coil energising, on described metal heater plate 1, produce eddy current, metal heater plate 1 is carried out to eddy heating for heating.
According to some embodiments of the present invention, described thermal insulation board 2 has two-layer, is attached to respectively on two metal heater plates, in the middle of described two thermal insulation boards, is induction coil 3.
According to some embodiments of the present invention, described heater support 4 is rectangular configuration.
Although the specific embodiment of the present invention is described in detail with reference to a plurality of illustrative examples of the present invention, but it must be understood that, those skilled in the art can design multiple other improvement and embodiment, and these improve and within embodiment will drop on spirit and scope.Particularly, within the scope of aforementioned open, accompanying drawing and claim, can aspect the layout of parts and/or subordinate composite configuration, make rational modification and improvement, and can not depart from spirit of the present invention.Except modification and the improvement of parts and/or layout aspect, its scope is limited by claims and equivalent thereof.
Claims (5)
1. a plastic material welding induction heater, is characterized in that, comprises two metal heater plates, induction coil, two thermal insulation boards, heater support; Described metal heater plate is arranged in described heater support and is positioned at the outside of described plastic material welding induction heater, can with plastic material Surface Contact to be processed, make its fusing; Two described thermal insulation boards are arranged on respectively two metal heater plates inner sides and between two described metal heater plates, described induction coil is arranged in the middle of described thermal insulation board.
2. plastic material welding induction heater according to claim 1, is characterized in that, temperature sensor and control device are also installed on described metal heater plate.
3. plastic material welding induction heater according to claim 1 and 2, it is characterized in that, described control device gathers METAL HEATING PROCESS plate temperature by described temperature sensor, show, described control device can carry out temperature control, according to temperature, regulates plastic material welding induction heater power stage size.
4. plastic material welding induction heater according to claim 1, is characterized in that, on described induction coil, also with magnetic conduction device, after described induction coil energising, on described metal heater plate, produces eddy current, carries out eddy heating for heating.
5. a kind of plastic material welding induction heater according to claim 1, is characterized in that, described heater support is rectangular configuration.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310607527.6A CN103587117A (en) | 2013-11-27 | 2013-11-27 | Plastic profile welding induction heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310607527.6A CN103587117A (en) | 2013-11-27 | 2013-11-27 | Plastic profile welding induction heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103587117A true CN103587117A (en) | 2014-02-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310607527.6A Pending CN103587117A (en) | 2013-11-27 | 2013-11-27 | Plastic profile welding induction heater |
Country Status (1)
| Country | Link |
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| CN (1) | CN103587117A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106644125A (en) * | 2016-12-13 | 2017-05-10 | 中国船舶重工集团公司第七六研究所 | Fastening device and fastening method capable of preventing temperature sensor from falling off |
Citations (6)
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| CN2661422Y (en) * | 2003-10-15 | 2004-12-08 | 杭州萧山传鸿建筑仪器厂 | Intelligent temperature controlled fusion splicer for plastic tubing |
| CN1753580A (en) * | 2005-08-12 | 2006-03-29 | 天津大学 | Electromagnetic induction heating plate |
| CN201518323U (en) * | 2009-03-19 | 2010-06-30 | 魏星 | Solar cell assembly laminating machine heating platform |
| CN202147100U (en) * | 2011-07-07 | 2012-02-22 | 叶绿 | Preheating device for welding |
| CN202271528U (en) * | 2011-07-28 | 2012-06-13 | 广东联塑科技实业有限公司 | Plastic cement pipe fitting welding machine and temperature control system thereof |
| CN203831804U (en) * | 2013-11-27 | 2014-09-17 | 苏州新华软智能装备有限公司 | Welding induction heater for plastic sectional material |
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2013
- 2013-11-27 CN CN201310607527.6A patent/CN103587117A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2661422Y (en) * | 2003-10-15 | 2004-12-08 | 杭州萧山传鸿建筑仪器厂 | Intelligent temperature controlled fusion splicer for plastic tubing |
| CN1753580A (en) * | 2005-08-12 | 2006-03-29 | 天津大学 | Electromagnetic induction heating plate |
| CN201518323U (en) * | 2009-03-19 | 2010-06-30 | 魏星 | Solar cell assembly laminating machine heating platform |
| CN202147100U (en) * | 2011-07-07 | 2012-02-22 | 叶绿 | Preheating device for welding |
| CN202271528U (en) * | 2011-07-28 | 2012-06-13 | 广东联塑科技实业有限公司 | Plastic cement pipe fitting welding machine and temperature control system thereof |
| CN203831804U (en) * | 2013-11-27 | 2014-09-17 | 苏州新华软智能装备有限公司 | Welding induction heater for plastic sectional material |
Non-Patent Citations (1)
| Title |
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| 孙克军 等: "《电工手册》", 31 October 2009, 北京化学工业出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106644125A (en) * | 2016-12-13 | 2017-05-10 | 中国船舶重工集团公司第七六研究所 | Fastening device and fastening method capable of preventing temperature sensor from falling off |
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Application publication date: 20140219 |
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| RJ01 | Rejection of invention patent application after publication |