CN103586440A - Preparation method of steel base surface composite - Google Patents

Preparation method of steel base surface composite Download PDF

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Publication number
CN103586440A
CN103586440A CN201310519009.9A CN201310519009A CN103586440A CN 103586440 A CN103586440 A CN 103586440A CN 201310519009 A CN201310519009 A CN 201310519009A CN 103586440 A CN103586440 A CN 103586440A
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China
Prior art keywords
preparation
preformed layer
cast
particle
utilize
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Pending
Application number
CN201310519009.9A
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Chinese (zh)
Inventor
高凡
姜凯
蔡丽萍
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Qingdao Gaoxiao Heavy Industry Machinery Manufacture Co Ltd
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Qingdao Gaoxiao Heavy Industry Machinery Manufacture Co Ltd
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Application filed by Qingdao Gaoxiao Heavy Industry Machinery Manufacture Co Ltd filed Critical Qingdao Gaoxiao Heavy Industry Machinery Manufacture Co Ltd
Priority to CN201310519009.9A priority Critical patent/CN103586440A/en
Publication of CN103586440A publication Critical patent/CN103586440A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a preparation method of a steel base surface composite. The WC/high chrome steel base surface composite is prepared by vacuum-evaporative pattern casting (V-EPC).

Description

Steel matrix skin layer composite material preparation method
Technical field
What the present invention relates to is a kind of composite material and preparation method thereof, a kind of steel matrix skin layer composite material preparation method of special design.
Background technology
The method of preparing steel matrix skin layer composite material in conventional art is very loaded down with trivial details, and cost is high.
Summary of the invention
For addressing the above problem, the object of the present invention is to provide a kind of method of preparing steel matrix skin layer composite material.
In order to achieve the above object, a kind of steel matrix skin layer composite material preparation method of the present invention, its concrete steps are as follows:
The first step, the preparation of preformed layer: utilize ball mill by after joining in advance enhancing particle, alloy powder in preformed layer and stirring, add appropriate binding agent (the 6wt%PVA aqueous solution) to continue to stir until obtain the preformed layer of paste.This preformed layer is comprised of WC particle, high carbon ferro-chrome powder, binding agent, and WC strengthens particle to be mixed by different volumes mark with high carbon ferro-chrome powder;
Second step, the preparation of Foam Pattern and prefabricated section preset: Foam Pattern is of a size of 40 * 40 * 40mm, and the prefabricated section that is paste is directly coated on 40 * 40mm face, and thickness is 3mm;
The 3rd step, the bonding of running gate system and brushing paint: design running gate system, utilize white glue with vinyl to be linked, preformed layer is all positioned at the basal surface position of cast, all surface brushing 1mm left and right evaporative pattern special coating to sample, and be placed in the interior baking of 50 ℃ of drying ovens 2 hours;
The 4th step, moulding and cast: utilize 40~60 order quartz sands to carry out the moulding of vacuum full mold to whole apperance, smelting metal (base material), molten steel tapping temperature is 1680 ℃, pouring temperature is 1580 ℃, and the vacuum of cast early, middle, late stage is respectively 0.065,0.060,0.062MPa.Watered rear insulation and unpacked for 1 hour, to be cooled to room temperature, sand removal.
The specific embodiment
A preparation method, its concrete steps are as follows:
The first step, the preparation of preformed layer: utilize ball mill by after joining in advance enhancing particle, alloy powder in preformed layer and stirring, add appropriate binding agent (the 6wt%PVA aqueous solution) to continue to stir until obtain the preformed layer of paste.This preformed layer is comprised of WC particle, high carbon ferro-chrome powder, binding agent, and WC strengthens particle to be mixed by different volumes mark with high carbon ferro-chrome powder;
Second step, the preparation of Foam Pattern and prefabricated section preset: Foam Pattern is of a size of 40 * 40 * 40mm, and the prefabricated section that is paste is directly coated on 40 * 40mm face, and thickness is 3mm;
The 3rd step, the bonding of running gate system and brushing paint: design running gate system, utilize white glue with vinyl to be linked, preformed layer is all positioned at the basal surface position of cast, all surface brushing 1mm left and right evaporative pattern special coating to sample, and be placed in the interior baking of 50 ℃ of drying ovens 2 hours;
The 4th step, moulding and cast: utilize 40~60 order quartz sands to carry out the moulding of vacuum full mold to whole apperance, smelting metal (base material), molten steel tapping temperature is 1680 ℃, pouring temperature is 1580 ℃, and the vacuum of cast early, middle, late stage is respectively 0.065,0.060,0.062MPa.Watered rear insulation and unpacked for 1 hour, to be cooled to room temperature, sand removal.

Claims (3)

1. a steel matrix skin layer composite material preparation method, is characterized in that:
The first step, the preparation of preformed layer: utilize ball mill by after joining in advance enhancing particle, alloy powder in preformed layer and stirring, add appropriate binding agent (the 6wt%PVA aqueous solution) to continue to stir until obtain the preformed layer of paste.
2. this preformed layer is comprised of WC particle, high carbon ferro-chrome powder, binding agent, and WC strengthens particle to be mixed by different volumes mark with high carbon ferro-chrome powder;
Second step, the preparation of Foam Pattern and prefabricated section preset: Foam Pattern is of a size of 40 * 40 * 40mm, and the prefabricated section that is paste is directly coated on 40 * 40mm face, and thickness is 3mm;
The 3rd step, the bonding of running gate system and brushing paint: design running gate system, utilize white glue with vinyl to be linked, preformed layer is all positioned at the basal surface position of cast, all surface brushing 1mm left and right evaporative pattern special coating to sample, and be placed in the interior baking of 50 ℃ of drying ovens 2 hours;
The 4th step, moulding and cast: utilize 40~60 order quartz sands to carry out the moulding of vacuum full mold to whole apperance, smelting metal (base material), molten steel tapping temperature is 1680 ℃, pouring temperature is 1580 ℃, and the vacuum of cast early, middle, late stage is respectively 0.065,0.060,0.062MPa.
3. watered rear insulation and unpacked for 1 hour, to be cooled to room temperature, sand removal.
CN201310519009.9A 2013-10-29 2013-10-29 Preparation method of steel base surface composite Pending CN103586440A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310519009.9A CN103586440A (en) 2013-10-29 2013-10-29 Preparation method of steel base surface composite

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310519009.9A CN103586440A (en) 2013-10-29 2013-10-29 Preparation method of steel base surface composite

Publications (1)

Publication Number Publication Date
CN103586440A true CN103586440A (en) 2014-02-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310519009.9A Pending CN103586440A (en) 2013-10-29 2013-10-29 Preparation method of steel base surface composite

Country Status (1)

Country Link
CN (1) CN103586440A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889322A (en) * 2015-06-05 2015-09-09 无锡阳工机械制造有限公司 Preparation method of inner-layer plate of nodular cast iron ball mill
CN105838986A (en) * 2016-05-23 2016-08-10 安徽鑫宏机械有限公司 Casting method of scum gate valve body for mining
CN106541109A (en) * 2016-10-14 2017-03-29 石嘴山市华兴源机械设备有限公司 Furnace of calcium carbide it is compound go out converter nose and preparation method
CN113714487A (en) * 2021-08-23 2021-11-30 昆明理工大学 Preparation method of high-wear-resistance WC particle reinforced steel-based surface layer composite guide plate

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889322A (en) * 2015-06-05 2015-09-09 无锡阳工机械制造有限公司 Preparation method of inner-layer plate of nodular cast iron ball mill
CN105838986A (en) * 2016-05-23 2016-08-10 安徽鑫宏机械有限公司 Casting method of scum gate valve body for mining
CN106541109A (en) * 2016-10-14 2017-03-29 石嘴山市华兴源机械设备有限公司 Furnace of calcium carbide it is compound go out converter nose and preparation method
CN106541109B (en) * 2016-10-14 2019-10-22 石嘴山市华兴源机械设备有限公司 Furnace of calcium carbide compound converter nose and preparation method out
CN113714487A (en) * 2021-08-23 2021-11-30 昆明理工大学 Preparation method of high-wear-resistance WC particle reinforced steel-based surface layer composite guide plate
CN113714487B (en) * 2021-08-23 2023-02-03 昆明理工大学 Preparation method of high-wear-resistance WC particle reinforced steel-based surface layer composite guide plate

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Application publication date: 20140219