CN103568334A - Thermoplastic composite material winding equipment - Google Patents
Thermoplastic composite material winding equipment Download PDFInfo
- Publication number
- CN103568334A CN103568334A CN201210282693.9A CN201210282693A CN103568334A CN 103568334 A CN103568334 A CN 103568334A CN 201210282693 A CN201210282693 A CN 201210282693A CN 103568334 A CN103568334 A CN 103568334A
- Authority
- CN
- China
- Prior art keywords
- rotating cylinder
- dolly
- thermoplastic composite
- mandrel
- infrared heater
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
Abstract
The invention relates to thermoplastic composite material winding equipment. The equipment comprises a trolley, a core shaft, a winding mechanism and a rack, wherein the trolley and the core shaft are arranged on the rack, the winding mechanism is arranged on the trolley, the trolley is controlled to horizontally move through triple-axis linkage in a reciprocating manner, and the core shaft and the winding mechanism are controlled to rotate. Compared with the prior art, the thermoplastic composite material winding equipment has high automation degree for thermoplastic winding and can realize industrial production for thermoplastic winding.
Description
Technical field
The invention belongs to Filament Wound Composite field shaping technique, relate in particular to a kind of thermoplastic composite Wiring apparatus.
Background technology
Wrapping formed is a kind of very important technique in composite material forming, and the Wrapping formed composite obtaining has the performance that high strength, low-density etc. are excellent, and it has extensive use in fields such as pipeline, pressure vessel, Aero-Space.Wrapping formedly according to the difference of resin matrix, can be divided into again that thermosetting is wound around and thermoplasticity winding, the developing history that thermosetting is wrapped in China has had decades, and winding process and equipment is comparative maturity all.But thermosetting is wound around because its resin matrix is thermosets, make this material in environmental protection and the aspect such as shock resistance is short of to some extent, meanwhile, along with country is to the greatly developing of high-performance novel composite and environment-friendly products, thermoplasticity is wound around and will has wide development space.
Thermoplasticity is wound around the general two step method that adopts and realizes, and the first step is first prepared continuous fiber reinforced thermoplastic resin pre impregnated material, and second step is about to pre impregnated material and is wound in required goods by Wiring apparatus.Because continuous fiber reinforced thermoplastic resin pre impregnated material is a kind of solid forms, cannot directly be wound around, this and thermosetting winding process exist essential distinction, thus the difference of technique makes that Wiring apparatus is also had to different requirements.Therefore designing and developing a set of equipment that is applicable to thermoplasticity winding is the essential condition that thermoplasticity is wound around development.
Summary of the invention
Object of the present invention is exactly to provide in order to overcome the defect of above-mentioned prior art existence the thermoplastic composite Wiring apparatus that a kind of automaticity is high, easily realize suitability for industrialized production.
Object of the present invention can be achieved through the following technical solutions: a kind of thermoplastic composite Wiring apparatus, it is characterized in that, this equipment comprises dolly, mandrel, winding mechanism and frame, described dolly and mandrel are arranged in frame, described winding mechanism is arranged on dolly, controls dolly horizontal reciprocating movement, mandrel and winding mechanism rotatablely move by three-shaft linkage.
On the rack-mounted leading screw of described dolly, by AC servo machinery driving leading screw, make dolly do linear reciprocating motion.
Described mandrel one end is fixed in frame by chuck, and the other end is fixed in frame by thimble, by AC servo machinery driving chuck, rotate, and then the rotation of band moving mandrel.
Described winding mechanism comprises supporting seat, drive unit, rotating cylinder, infrared heater, deflector roll, unwinding device and tensiometer, described supporting seat is fixed on dolly, described drive unit is by servomotor, transmission device and rolling bearing form, described servomotor connection for transmission device, transmission device and rolling bearing connect rotating cylinder, servomotor is controlled drive transmission and is driven rotating cylinder to rotate, described infrared heater comprises the first infrared heater and the second infrared heater, wherein the first infrared heater is arranged on rotating cylinder, to being wound around front pre impregnated material, heat, the second infrared heater is arranged on dolly, the pre impregnated material being wrapped on mandrel is heated, thermoplastic composite to be wound is unreeled through deflector roll and is drawn to mandrel by unwinding device, is wound around.
Described unwinding device is prepreg tape sheet material unwinding device or composite fibre creel.
When described unwinding device is prepreg tape sheet material unwinding device, unwinding device is fixed on rotating cylinder, rotates together with rotating cylinder; When described unwinding device is composite fibre creel, unwinding device is directly landed on the ground.
Described supporting seat is fixed on rotating cylinder and drive unit on dolly.
Described transmission device is gear or synchronous cog belt.
Described rolling bearing coordinates transmission device to make rotating cylinder be easy to rotate.
Described rotating cylinder is fixed on supporting seat, for controlling winding angle, and fixes the first infrared heater, and rotating cylinder front end is provided with insulation head, for reducing the temperature loss of the process of pre impregnated material from rotating cylinder to mandrel; Described deflector roll is fastened on rotating cylinder, for controlling winding tension and direction; On described rotating cylinder, be also fixedly connected with tensiometer, for measuring the Tensity size of winding process; Described unwinding device is used for unreeling, and with tenslator.
Compared with prior art, the present invention provides for thermoplasticity is wound around the Wiring apparatus that a kind of automaticity is higher, can realize the suitability for industrialized production that thermoplasticity is wound around.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention 1 thermoplasticity Wiring apparatus;
Fig. 2 is the structural representation of the embodiment of the present invention 2 thermoplasticity Wiring apparatus.
In figure, (1) dolly, (2) mandrel, (3) winding mechanism, (4) supporting seat, (5) gear, (6) servomotor, (7) rolling bearing a, (8) rolling bearing b, (9) deflector roll a, (10) deflector roll b, (11) rotating cylinder, (12) infrared heater a, (13) infrared heater b, (14) infrared heater c, (15) tensiometer, (16) insulation head, (17) unwinding device, (17 ') creel, (18) thread board.
The specific embodiment
Below in conjunction with Figure of description and specific embodiment, the present invention is described in detail.
As shown in Figure 1, a kind of thermoplastic composite Wiring apparatus, this equipment is linkage control system wrapping machine, its structure forms and comprises dolly 1, mandrel 2, winding mechanism 3 and frame, described dolly 1 and mandrel 2 are arranged in frame, described winding mechanism 3 is arranged on dolly 1, controls dolly 1 horizontal reciprocating movement, mandrel 2 and winding mechanism 3 rotatablely move by three-shaft linkage.In the present invention, winding mechanism 3 is that thermoplasticity is wound around and thermosetting is wound around maximum difference place, is also core of the present invention.
On the described rack-mounted leading screw of dolly 1, by AC servo machinery driving leading screw, do linear reciprocating motion, described mandrel 2 one end are fixed in frame by chuck, the other end is fixed in frame by thimble, by AC servo machinery driving chuck, rotate, and then the rotation of band moving mandrel.Described winding mechanism 3 comprises supporting seat 4, gear 5, servomotor 6, rolling bearing a7, rolling bearing b8, rotating cylinder 11, first heater (comprises infrared heater a12, infrared heater b13), secondary heating mechanism (infrared heater c14), deflector roll a9, deflector roll b10, unwinding device 17 and tensiometer 15, described supporting seat 4 is fixed on dolly 1, be used for rotating cylinder 11 and gear 5, servomotor 6, rolling bearing a7, rolling bearing b8 is fixed on dolly, servomotor 6 control gears 5 drive rotating cylinder 11 to rotate, the rolling bearing a7 that rotating cylinder 11 two ends arrange and rolling bearing b8 mate gear 5 drive and make rotating cylinder 11 be easy to rotate.Described infrared heater a12 and infrared heater b13 are mounted on rotating cylinder 11, to pre impregnated material heating and melting, described unwinding device 17 is arranged on rotating cylinder 11, infrared heater c14 is fixed on dolly, be used for being wrapped in the pre impregnated material heating and melting on mandrel 2 surfaces, rotating cylinder 11 front ends are provided with insulation 10, are conducive to reduce the temperature loss the process of pre impregnated material from rotating cylinder 11 to mandrel 2.
Thermoplasticity Wiring apparatus of the present invention is used step as follows: first by unwinding device 17, pre impregnated material is unreeled, and draw to mandrel 2 and fix, the tension force certain according to technology controlling and process, by tensiometer 15, show and regulate, open afterwards infrared heater a12, infrared heater b13, infrared heater c14, infrared heater a12, infrared heater b13 is used for heating pre impregnated material and makes it melting, infrared heater c14 is for heating mandrel, make to be wrapped in the pre impregnated material melting on mandrel surface, make through external heat device a12, after infrared heater b13, the pre impregnated material of melting better bonds with the pre impregnated material base material of melting after infrared heater c14 heating, obtain the measured winding product of matter, because thermoplastic resin cooling curing speed is fast, therefore insulation 16 can reduce the loss of molten prepolymer impregnated material temperature, make the pre impregnated material of melting be unlikely to curing when reaching mandrel 2, then by the rotational angle of programme-control mandrel 2 rotating speeds, dolly 1 gait of march and rotating cylinder 11, control winding angle and the winding path of whole winding process.Its middle gear 5, servomotor 6 and rolling bearing a7, rolling bearing b8 are for controlling and driving rotating cylinder 11 to rotate.This Wiring apparatus is applicable to sheet pre impregnated material.
As shown in Figure 2, a kind of thermoplastic composite Wiring apparatus, this equipment is linkage control system wrapping machine, its structure forms and comprises dolly 1, mandrel 2, winding mechanism 3 and frame, described dolly and mandrel are arranged in frame, described winding mechanism is arranged on dolly, controls dolly horizontal reciprocating movement, mandrel and winding mechanism rotatablely move by three-shaft linkage.In the present invention, winding mechanism 3 is that thermoplasticity is wound around and thermosetting is wound around maximum difference place, is also core of the present invention.
Thermoplasticity Wiring apparatus of the present invention is used step as follows: first composite fibre pre impregnated material on creel 17 is drawn to mandrel and fixed by thread board 18, the tension force certain according to technology controlling and process, by tensiometer 15, show and regulate, open afterwards external heat device a12, infrared heater b13 and infrared heater c14, infrared heater a12 wherein, infrared heater b13 is used for heating pre impregnated material and makes it melting, infrared heater c14 is for heating mandrel, make to be wrapped in the pre impregnated material melting on mandrel surface, make through infrared heater a12, after infrared heater b13, the pre impregnated material of melting better bonds with the pre impregnated material base material of melting after infrared heater c14 heating, obtain the measured winding product of matter, because thermoplastic resin cooling curing speed is fast, therefore insulation 16 can reduce the loss of molten prepolymer impregnated material temperature, then by the rotational angle of programme-control mandrel 2 rotating speeds, dolly 1 gait of march and rotating cylinder 11, control winding angle and the winding path of whole winding process.Its middle gear 5, servomotor 6 and rolling bearing a7, rolling bearing b8 are for controlling and driving rotating cylinder 11 to rotate.This Wiring apparatus is applicable to composite fibre pre impregnated material.
The above-mentioned description to embodiment is can understand and apply the invention for ease of those skilled in the art.Person skilled in the art obviously can easily make various modifications to these embodiment, and General Principle described herein is applied in other embodiment and needn't passes through performing creative labour.Therefore, the invention is not restricted to the embodiment here, those skilled in the art are according to announcement of the present invention, and not departing from the improvement that category of the present invention makes and revise all should be within protection scope of the present invention.
Claims (10)
1. a thermoplastic composite Wiring apparatus, it is characterized in that, this equipment comprises dolly, mandrel, winding mechanism and frame, described dolly and mandrel are arranged in frame, described winding mechanism is arranged on dolly, controls dolly horizontal reciprocating movement, mandrel and winding mechanism rotatablely move by three-shaft linkage.
2. a kind of thermoplastic composite Wiring apparatus according to claim 1, is characterized in that, on the rack-mounted leading screw of described dolly, by AC servo machinery driving leading screw, makes dolly do linear reciprocating motion.
3. a kind of thermoplastic composite Wiring apparatus according to claim 1, it is characterized in that, described mandrel one end is fixed in frame by chuck, and the other end is fixed in frame by thimble, by AC servo machinery driving chuck, rotate, and then the rotation of band moving mandrel.
4. a kind of thermoplastic composite Wiring apparatus according to claim 1, it is characterized in that, described winding mechanism comprises supporting seat, drive unit, rotating cylinder, infrared heater, deflector roll, unwinding device and tensiometer, described supporting seat is fixed on dolly, described drive unit is by servomotor, transmission device and rolling bearing form, described servomotor connection for transmission device, transmission device and rolling bearing connect rotating cylinder, servomotor is controlled drive transmission and is driven rotating cylinder to rotate, described infrared heater comprises the first infrared heater and the second infrared heater, wherein the first infrared heater is arranged on rotating cylinder, to being wound around front pre impregnated material, heat, the second infrared heater is arranged on dolly, the pre impregnated material being wrapped on mandrel is heated, thermoplastic composite to be wound is unreeled through deflector roll and is drawn to mandrel by unwinding device, is wound around.
5. a kind of thermoplastic composite Wiring apparatus according to claim 4, is characterized in that, described unwinding device is prepreg tape sheet material unwinding device or composite fibre creel.
6. a kind of thermoplastic composite Wiring apparatus according to claim 5, is characterized in that, when described unwinding device is prepreg tape sheet material unwinding device, unwinding device is fixed on rotating cylinder, rotates together with rotating cylinder; When described unwinding device is composite fibre creel, unwinding device is directly landed on the ground.
7. a kind of thermoplastic composite Wiring apparatus according to claim 4, is characterized in that, described supporting seat is fixed on rotating cylinder and drive unit on dolly.
8. a kind of thermoplastic composite Wiring apparatus according to claim 4, is characterized in that, described transmission device is gear or synchronous cog belt.
9. a kind of thermoplastic composite Wiring apparatus according to claim 4, is characterized in that, described rolling bearing coordinates transmission device to make rotating cylinder be easy to rotate.
10. a kind of thermoplastic composite Wiring apparatus according to claim 4, it is characterized in that, described rotating cylinder is fixed on supporting seat, be used for controlling winding angle, and fix the first infrared heater, rotating cylinder front end is provided with insulation head, for reducing the temperature loss of the process of pre impregnated material from rotating cylinder to mandrel; Described deflector roll is fastened on rotating cylinder, for controlling winding tension and direction; On described rotating cylinder, be also fixedly connected with tensiometer, for measuring the Tensity size of winding process; Described unwinding device is used for unreeling, and with tenslator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210282693.9A CN103568334B (en) | 2012-08-09 | 2012-08-09 | A kind of thermoplastic composite Wiring apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210282693.9A CN103568334B (en) | 2012-08-09 | 2012-08-09 | A kind of thermoplastic composite Wiring apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103568334A true CN103568334A (en) | 2014-02-12 |
| CN103568334B CN103568334B (en) | 2017-09-15 |
Family
ID=50041444
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210282693.9A Active CN103568334B (en) | 2012-08-09 | 2012-08-09 | A kind of thermoplastic composite Wiring apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103568334B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103950207A (en) * | 2014-04-25 | 2014-07-30 | 哈尔滨飞机工业集团有限责任公司 | Winding device for processing airplane girder tape by using composite material |
| CN104441700A (en) * | 2014-12-30 | 2015-03-25 | 吉林大学 | Multi-step continuous resin transfer molding method of rail vehicle composite material member |
| CN114536802A (en) * | 2022-02-22 | 2022-05-27 | 中国石油大学(华东) | Carbon fiber winding composite material hydrogen storage cylinder winding and spraying integrated manufacturing device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101570063A (en) * | 2009-05-13 | 2009-11-04 | 沈阳航空工业学院 | Method for winding cardo-containing polyaryletherketone or polyarylethersuifone resin matrix composite |
| CN201350687Y (en) * | 2008-12-25 | 2009-11-25 | 哈尔滨理工大学 | Large-sized composite material storage tank winding machine |
| CN101856872A (en) * | 2009-04-08 | 2010-10-13 | 上海杰事杰新材料股份有限公司 | Preparation method of continuous fiber reinforced thermoplastic composite material prepreg and equipment thereof |
| CN102205633A (en) * | 2011-05-09 | 2011-10-05 | 华东理工大学 | Heating device for two-step winding of fibre reinforced thermoplastic polymer |
-
2012
- 2012-08-09 CN CN201210282693.9A patent/CN103568334B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201350687Y (en) * | 2008-12-25 | 2009-11-25 | 哈尔滨理工大学 | Large-sized composite material storage tank winding machine |
| CN101856872A (en) * | 2009-04-08 | 2010-10-13 | 上海杰事杰新材料股份有限公司 | Preparation method of continuous fiber reinforced thermoplastic composite material prepreg and equipment thereof |
| CN101570063A (en) * | 2009-05-13 | 2009-11-04 | 沈阳航空工业学院 | Method for winding cardo-containing polyaryletherketone or polyarylethersuifone resin matrix composite |
| CN102205633A (en) * | 2011-05-09 | 2011-10-05 | 华东理工大学 | Heating device for two-step winding of fibre reinforced thermoplastic polymer |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103950207A (en) * | 2014-04-25 | 2014-07-30 | 哈尔滨飞机工业集团有限责任公司 | Winding device for processing airplane girder tape by using composite material |
| CN104441700A (en) * | 2014-12-30 | 2015-03-25 | 吉林大学 | Multi-step continuous resin transfer molding method of rail vehicle composite material member |
| CN114536802A (en) * | 2022-02-22 | 2022-05-27 | 中国石油大学(华东) | Carbon fiber winding composite material hydrogen storage cylinder winding and spraying integrated manufacturing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103568334B (en) | 2017-09-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102632609B (en) | Continuous molding device for fiber reinforced composite pipes | |
| Abdalla et al. | Design and fabrication of low cost filament winding machine | |
| CN102700153B (en) | Continuous pultrusion manufacturing method and production device for fibrous composite drive shaft | |
| CN104859134B (en) | A kind of multi-functional conductive filament head of wrapping machine | |
| CN202742670U (en) | Continuous forming device for fiber-reinforced composite material tube | |
| CN103802325B (en) | Thermoplastic fiber winding pipe equipment and applications thereof | |
| CN109109338B (en) | Desktop type four-axis linkage fiber winding machine for forming grid structure | |
| CN103341966B (en) | Production method and production line for high-performance fibre bent section material | |
| CA2889102A1 (en) | Apparatus and method to manufacture semi-finished products for wind power installation rotor blades as well as rotor blade and wind power installations | |
| CN110610784A (en) | Wrapping machine for cable production line | |
| KR102127894B1 (en) | Facility for manufacturing the composite pressure vessel | |
| CN105000428A (en) | Equipment and technological method for expansion of fiber bundles | |
| CN204505866U (en) | A kind of manufacturing installation of fiber glass reinforced plastic chimney cylindrical shell | |
| CN103158248A (en) | Filament winding device of thermoplasticity fiber composite belt | |
| CN103568334A (en) | Thermoplastic composite material winding equipment | |
| CN112895516A (en) | Plasma-assisted laser in-situ forming fiber laying head and laying method | |
| CN208698018U (en) | It is a kind of for manufacturing the core model of basalt fibre multiple tube | |
| CN104339669B (en) | A kind of gumming device and gum dipping process based on hot melt carbon fiber prepreg | |
| CN102602011B (en) | Intermittent impregnator for fiber prepreg and impregnation method thereof | |
| CN109703063A (en) | One kind being used for the molding robot fiber winding head of tee tube | |
| CN105437571A (en) | Fiber reinforced plastic barrel preparation device | |
| CN206825909U (en) | Glass reinforced plastic pipeline twining system | |
| CN209859703U (en) | High-speed copper strip shielding wrapping machine for cable | |
| CN203325580U (en) | Coaxial superconducting wire winding machine | |
| CN103331906B (en) | A kind of filament-wound device and its winding, molding method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |