The content of the invention
It is an object of the invention to overcome the defect that prior art jaw crusher can not be in small, broken bits, there is provided a kind of letter of structure
Single, cheap, crushing efficiency is high, time saving province's power consumption, can be by bulky grain raw material Direct Uniform Jaw type sand powder crusher in small, broken bits.
Break the limitation that prior art can be in small, broken bits through multiple stage crushing with types such as hammer, roll-type, impact types, simplify mining production line
Flow.
In order to reach object above, the present invention is achieved by the following technical solutions:A kind of Jaw type sand powder crusher, bag
Including rack, eccentric drive axis mechanism, movable jaw mechanism, knee plate mechanism and broken vice mechanism, the broken vice mechanism is by main fixed jaw
The working face of plate and main sewing jaw composition, main fixed jaw and main sewing jaw stands facing each other to form main crusher chamber, main fixed jaw
Tooth-shape structure is provided with the working face of main sewing jaw;Characterized in that,
Described main fixed jaw and the bottom of main sewing jaw, which are each extended over, is connected with secondary fixed jaw and secondary movable jaw
The working face of plate, secondary fixed jaw and secondary sewing jaw stands facing each other the secondary crusher chamber to be formed in sleeve configuration structure;
At least one piece of working face is set to plane polish plate structure in the secondary fixed jaw and secondary sewing jaw.
The architectural feature of the present invention:" sleeve configuration structure " and " plane polish plate structure " are that the two big significantly structures of the present invention are special
Levy.The secondary crusher chamber of one sleeve configuration structure, and the two of the secondary crusher chamber of composition sleeve configuration structure are set in the lower end of main crusher chamber
At least one in jaw working face is plane polish plate structure.
The present invention notable functional character be:Make jaw crusher that there is the function of uniform broken fines.
The material broken off has two major features:
One is " thin ";So-called " thin ", prior art jaw crushing of the material than same size model exactly broken off
Machine is much thin;
Two be " uniform ".So-called " uniform ", is exactly the rule of finished product material needed for its granular size can be concentrated on to greatest extent
In the range of lattice, i.e., product particle size concentration degree is high.
The present invention core technology be:Utilization with lamination crushing mechanism, lifting are designed by sleeve configuration structure crusher chamber
The crushing function of jaw crusher, makes to be that the jaw crusher of coarse smash equipment realizes that material is uniformly in small, broken bits originally.
Uniform mechanism in small, broken bits of the invention is by science " sleeve configuration crusher chamber " design and efficiently " lamination is broken
Broken mechanism " is used and is combined to realize:
" 1. sleeve configuration crusher chamber " is designed
Eccentric shaft turns around, a broken circulation, and the material discharged is a del area of crusher chamber bottom
Volume.Extreme case is first analyzed, under inverted triangle lumen type state, even floss hole is adjusted to the minimum i.e. jaw lower end of crushing pair two
Gap be adjusted to zero (jaw will be caused to bump against and ruin machine more than zero), still can give off coarse fodder.
And under sleeve configuration structural capacity, floss hole size can be set according to required material finished size size completely.
And ensure that the volume discharged every time is all the material in the sleeve configuration structural area, do not allow epicoele material to be omitted in printing.The length of sleeve configuration structure
Degree is determined by freely falling body rule.
Obviously, bottom is provided with the crusher chamber of sleeve configuration structure, breaks off to come than prior art " V " character form structure lumen type
Finished product material it is thin and evenly, here it is the superiority of sleeve configuration structure chamber.
The design of sleeve configuration structure crusher chamber is the big technological highlights of the present invention.
Sleeve configuration structure crusher chamber design requirement:
(1) volume of sleeve configuration crusher chamber should be greater than the volume of each broken circulation institute discharges material;And this volume
Interior material is controlled in narrow alveolus scope, and Grain size controlling is in trimmed size material size range;
(2) length of sleeve configuration crusher chamber should meet the height needed for each broken recycle stock freely falling body, it is impossible to
Allow the material in main crusher chamber alter slip and under;Length L determination:Calculated by freely falling body formula h=1/2*g*t2, prior art jaw
Broken rotating speed calculates length L between 110~550 millimeters at 180~330 revs/min;
(3) angle of the secondary crusher chamber of sleeve configuration is selected between being spent -8~+8, and notes following three points:
1. negative angle is conducive to discharges material, but can not be excessive, and excessive material is difficult compacting;
2. positive-angle is conducive to broken fines, but also unsuitable excessive, excessive to be unfavorable for uniform crush;
3. zero degree is conducive to material broken uniform, but because sewing jaw is the fan shape moving using eccentric shaft as the center of circle,
And jaw is among constantly abrasion change, therefore zero degree is only theory analysis point and moment transient state, and practical significance is little.
The angle of crusher chamber is a dynamic concept, and what is studied and hold is an angular range, the applicant's setting
Between -8~+8 spend.
" 2. lamination crushing mechanism " is used
The uniform function in small, broken bits of above-mentioned sleeve configuration structure crusher chamber has significant limitation:
When raw meal particle size reaches the rank of sand and powder (4.75-0.15mm particles are referred to as sand, 0.15mm hereinafter referred to as powder)
When, under Cracking Mechanism of Single Granule, the fine dimension that broken cavity gap is adjusted to sand and powder is unrealistic.Because either jaw
The accuracy of manufacture, installation accuracy or performance accuracy can not meet its requirement, even if can meet, its yield is also atomic, without real
Use meaning.So, the present invention is equal to reach with advanced " lamination crushing mechanism " on the basis of design sleeve configuration crusher chamber
Even and fine broken purpose.
So-called " lamination crushing " is exactly to have the granule materials flocked together in lumen type in shattering process, passes through material pressing materials
Mode realize it is in small, broken bits.Single-particl crushing is jaw pressing materials;Lamination crushing is then to have the material flocked together to exist between two jaws
Mutually extruding.
Lamination crushing is formed under the conditions of the motion feature of sewing jaw " big slack list, the big bed of material, big stroke, big pilled-in selvedge "
(stroke refers to move distance of the sewing jaw bottom when making broken work done, also known as stroke;Stroke terminates i.e. two jaw bottoms
Claim pilled-in selvedge during in minimum range, stroke starts to claim the chi of slack list, slack list and pilled-in selvedge when i.e. two jaw bottoms are in ultimate range
Very little difference is stroke).
" big slack list " motion feature can make crusher chamber be filled with enough materials, form the material bed (aniseed of adequate thickness
Layer);
" big stroke " motion feature makes material produce preferable lamination crushing;
" big pilled-in selvedge " motion feature enables crusher chamber to realize the uniform in small, broken bits of material in the state of non-fine clearance lumen type.
Jaw crusher is typical single Cracking Mechanism, and in broken coarse fodder, the pilled-in selvedge of substantially lumen type is sized at material
Particle size.Individually purpose is not reached with the thinking ultrafine grinding (powder processed) of " single Cracking Mechanism ", because lumen type pilled-in selvedge size
If being transferred to powder particle sizes, then:1st, the accuracy of manufacture and installation accuracy of lumen type are extremely difficult to, and 2, under so trickle lumen type
Yield is also very small, no practicality.
And the crushing motion of " big pilled-in selvedge, big stroke " can realize " lamination crushing mechanism ", so-called lamination crushing is broken just
It is under the high pressure that " big stroke " is produced, to there is multilayer particle material between lumen type, is realized by way of material squeezes material thin
It is broken.So, lumen type pilled-in selvedge size is not necessarily particle size.That is, under " lamination crushing mechanism ", larger pilled-in selvedge
Excess of export fines can be broken (such as:10~20mm lumen type pilled-in selvedge size, the powder with regard to below 0.15mm can be broken off).Form lumen type
The broken origin cause of formation of high pressure be " big stroke ", inlet amount is big under big stroke, and the high pressure produced in big pilled-in selvedge under high reduction ratio is crushed,
Show as lamination crushing function.Under single Cracking Mechanism, " pilled-in selvedge " determines granular size, and " slack list " determines yield;In lamination
Under Cracking Mechanism, " big pilled-in selvedge, big stroke " is to determine that ultra-fine particle determines higher yield again.
2. the design of plane polish plate structure:
When particle is sand, the rank of powder, tooth-shape structure has lost broken meaning, can use slab construction with flat board instead of
It is advantageous in that discharges material is more abundant, because taking lumen type space without tooth pitch.
Plane polish plate structure is exactly limiting condition when high tooth, the facewidth and space width are zero, and it is relative to tooth-shape structure
It is backward, superseded structure, but shows great advantage herein.Because in the afterbody of multistage ladder crusher chamber
In chamber, its broken object has been tiny material, and broken task is that homogenous superfine is broken again for fines, is promoted as " grinding " from " broken ",
Mill then can preferably ultrafine grinding (sand processed, powder processed).
Plane polish plate structure design be the present invention another big technological highlights.
3. the lifting of disintegrating machine mechanical structure
" increase it is necessary to have the jaw motion feature of " big stroke " and with enough in " lamination crushing " mechanism
The mechanics mechanism of stress effect ", this is related to the overall structure of crusher, and prior art jaw is broken not to possess this two conditions,
The dual-crank-rocker mechanism disintegrating machine and compound crank and rocker mechanism disintegrating machine applied before the applicant meet above-mentioned condition.
Sum it up, jaw, which breaks type, will realize ultrafine grinding function, by three, big " key element " is integrated forms:" lumen type+type+machine
Reason ".
" sleeve configuration structure ", the innovative design of " stepped construction " crusher chamber are bases;
" dual-crank-rocker mechanism disintegrating machine " and " compound crank and rocker mechanism disintegrating machine " is necessary and sufficient condition;
" lamination crushing mechanism " is core.
The present invention notable functional character be:Realize extraordinary, ultrafine grinding crushing function.Such as supporting crusher structure again
Improve (such as the applicant's innovative design:Dual-crank-rocker mechanism disintegrating machine, the patent No. is combined crank and rocker mechanism disintegrating machine, specially
Profit number), the present invention can realize the direct aggregate reclaiming of unit, even crush powder processed.Not only significantly lift jaw crusher work(
Can, and improve crushing efficiency to greatest extent and reduce power consumption.Also greatly simplify mining production line flow process simultaneously.
It is " thick " equipment that jaw is broken, and sand processed, powder processed are " thin " living, and it is one energy-saving to allow " thick " equipment to do " thin " work
The green revolution!Type is broken with jaw and realizes sand processed, powder processed, is an important technical revolution in field of cracking machine!
In addition to above-mentioned notable functional character, while the beneficial effect brought also has:
1. improve yield.Shaped negative angle structures (referring to two plane of disruption angles) such as are designed as in breaking chamber structure of the present invention, then broken
In broken motion process, its jaw has one to quickly propel power (if eccentric axle steer is set to and logistics direction one to material
Cause).This will increase substantially jaw bankruptcy amount.
Because the broken broken speed of prior art lower jaw is natural free-fall velocity, is a limiting value.The present invention
Breach this limit velocity.
2. improve reduction ratio.Stepped structure design in crusher chamber of the present invention is such as got over into level structure for segmentation, then can
The reduction ratio of disintegrating machine is increased substantially, the crushing performance of disintegrating machine is improved.
3. reduction abrasion.The present invention uses advanced lamination crushing mechanism, that is, it is " material dnockout " to have substantial portion of material,
Therefore abrasion are greatly lowered.
Preferably, the tooth-shape structure on the secondary fixed jaw and secondary sewing jaw working face is equal to or less than described
Tooth-shape structure on the working face of main fixed jaw and main sewing jaw, i.e., the tooth of secondary fixed jaw and secondary sewing jaw working face
The high, facewidth and space width are equal to or less than tooth height, the facewidth and space width on main fixed jaw and main sewing jaw working face.
The design principle that tooth-shape structure is tapered from top to bottom:When particle diameter and tooth pitch are close, tooth-shape structure
Roll over broken defunctionalization;When particle diameter and tooth form size are close, tooth-shape structure splits broken defunctionalization.So when material is broken
After small, tooth form should be adapted in good time to diminish, and so just has higher crushing efficiency.
Preferably, wherein to have one piece of working face to be set to planar light hardened for the secondary fixed jaw and secondary sewing jaw
Structure.
As the alternative of such scheme, the working face of the secondary fixed jaw and secondary two pieces of sewing jaw is disposed as
Plane polish plate structure.
The design principle of plane polish plate structure:When particle is sand, the rank of powder, tooth-shape structure has lost broken meaning,
It can be advantageous in that discharges material is more abundant with slab construction with flat board instead of, because taking lumen type space without tooth pitch.
Plane polish plate structure is exactly limiting condition when high tooth, the facewidth and space width are zero, and it is relative to tooth-shape structure
It is backward, superseded structure, but shows great advantage herein.Because in the afterbody of multistage ladder crusher chamber
In chamber, its broken object has been tiny material, and broken task is that homogenous superfine is broken again for fines, is promoted as " grinding " from " broken ",
Mill then can preferably ultrafine grinding (sand processed, powder processed).
In sleeve configuration structure chamber, plane polish plate structure jaw has following superiority:
1. for fines rank, it is no longer necessary to the work that " splitting broken, folding broken, crowded broken " etc. needs tooth-shape structure to complete
With so tooth-shape structure is ineffective, the shortcoming of plane polish plate structure has been not present;
2. broken fines is very sensitive to lumen type precision, and planar structure is higher than the contact surface precision of tooth-shape structure;
3. the tooth-shape structure and plane polish plate structure of same stroke, the former differs at granular size, the latter's interlocking pattern more preferably,
Fine granules are more uniform.
One section of plane polish plate structure is designed in the lower end (in sleeve configuration structure chamber) of crusher chamber, is the another skill in the present invention
Art bright spot.
Preferably, the broken direction length of the secondary crusher chamber of the sleeve configuration plane polish plate structure is 110~550mm;Institute
The angle angular range for stating the secondary crusher chamber of sleeve configuration plane polish plate structure is -8~+8 degree.
Preferably, the structure of the main fixed jaw and main sewing jaw is straight line, curve or meander line structure.The master
Fixed jaw and the corresponding secondary fixed jaw of main sewing jaw and secondary sewing jaw are structure as a whole or Split type structure.
The structure of main fixed jaw and main sewing jaw is that straight line is most common structure.From the superiority of curvilinear structures
It is that jaw bottom crushed particles are smaller, efficiency is higher;Meander line structure then makes crusher chamber be divided into multiple chambers, realizes graded crushing.
Preferably, eccentric drive axis mechanism includes an eccentric drive shaft, the movable jaw mechanism includes a dynamic jaw, bracket machine
Structure includes a bracket;
The upper end of dynamic jaw is connected with eccentric drive shaft, and lower end is connected with the front end of bracket;The rear end of bracket is connected to
In frame.
Conventional jaw can be used for break type the present invention, particle size after cracking relatively low to material hardness can also be played when less thin
Certain effect in small, broken bits.And can also be used on old machine, transformation is easier, manufacturing cost relative moderate.
Preferably, eccentric drive axis mechanism includes eccentric drive shaft, movable jaw mechanism bag after a pre-eccentric drive shaft and one
Moved before including one and jaw is moved after jaw and one, bracket after bracket and one before knee plate mechanism includes one;
The upper end of preceding dynamic jaw is connected with pre-eccentric drive shaft, and lower end is connected with the front end of preceding bracket;After preceding bracket
The lower end with rear dynamic jaw is held to be connected;
The upper end for moving jaw afterwards is connected with rear eccentric drive shaft, and lower end is connected with the front end of rear bracket;Afterwards after bracket
End is connected in frame.
Dual-crank-rocker mechanism is an important component in the present invention, and its reinforcement effect provides for super fine crushing
Necessary condition;Its big Traffic control system characteristic provides necessary ensure for the lamination crushing of small pilled-in selvedge, big stroke.