Summary of the invention
It is an object of the invention to significantly promote the crushing performance of jaw crusher, it provides a kind of by macrobead raw material in same equipment directly the high-level efficiency of broken fines, low-power consumption and can greatly simplify mining production line flow process jaw trimmer.
In order to reach above object, the present invention is achieved by the following technical solutions: a kind of jaw trimmer, comprises frame, eccentric drive axis mechanism, Dong E mechanism, knee plate mechanism and fragmentation secondary, it is characterised in that:
Described broken pair comprises two jaws, and at least one of them has more than twice meander line structure, and the face-off of this two jaw forms staged crusher chamber;
The staged crusher chamber size that described two jaw working face face-offs are formed from top to bottom diminishes gradually by level, and the shape of every grade of crusher chamber presents little lower macrostructure;
The angle direction that two jaw working faces of composition ladder structure crusher chamber two waist are formed is downward.
The two of the present invention are big, and significantly constitutional features is: 1. crusher chamber is step-off construction lumen type feature; 2. the angle that liang jaw working face is formed is negative angle (the V-shaped structure of crusher chamber that in prior art, jaw is broken, two jaw angles upwards, are defined as positive angle, and the angle that jaw working face of the present invention is formed is downward, is defined as negative angle).
The technical scheme of the present invention is: (method of " classification, translation, negative angle " trilogy)
1. classification. Jaw in conventional crusher chamber is divided into Luo Gan's section (being such as divided into 4 sections);
2. translate. Crusher chamber segmentation expansion, respectively to outer translation, is namely become big by each section of jaw after segmentation from the bottom to top;
3. negative angle. The angle that the broken face of two jaws is formed is downward.
" shaping is broken " mechanism of the present invention is such:
By the innovative design of " negative occlusion angle staged crusher chamber " and efficiently " lamination crushing mechanism " use and to realize:
One, " negative occlusion angle staged crusher chamber " design
As mentioned above (technical scheme), after classification, translation, the new lumen type of negative angle innovative design, more supporting following 2 points:
1. feed particles is of a size of the 1/3~1/5 of crusher chamber inlet size; One of important difference of shaping and broken two kinds of operations is exactly charge ratio different (the charging size of crushing operation and crusher chamber inlet size almost 1: 1). Plastic operation is not direct broken material, but the material after front fragmentation together is done " lamination crushing " again, only pin, flat-shaped particle being carried out grain dressing by " selective crushing mechanism ", the charge ratio of above-mentioned setting is the precondition realizing lamination crushing.
2. high speed (more than 330 revs/min), greatly stroke (2~5 times of the broken stroke of conventional jaw). Lamination crushing and rotating speed are closely related, and the bed of material has elasticity, and at high speeds, the material in the bed of material, just completes broken work done instantaneously before having little time displacement and dodging, and speed crosses slow lamination crushing effect decline. Big stroke, except generating layer pressure effect, also produces big stirring, it is achieved selective crushing mechanism. (selective crushing mechanism to be met two conditions: 1. that strengthen gradually, enough strong pressure; 2. material all directions by power and are being rolled).
Two, in " lamination crushing ", " selective crushing mechanism " is realized
" selective crushing mechanism " is exactly, and makes material broken along weakness, and namely needle-like material is broken along weakness, flat-shaped material is then broken along thin place, finally makes material be cubic.
Lamination crushing is for single fragmentation, single fragmentation be between two jaws be single material in fragmentation, be jaw pressing materials; Lamination crushing has many materials between two jaws, and material surrounding, by power, is express material material.
" lamination crushing " and " selective crushing mechanism " is formed when the motion feature of movable jaw " big slack list, the big bed of material, big stroke, big stirring and big pilled-in selvedge ". (stroke refers to the move distance of movable jaw bottom when doing broken work done, also known as stroke; Stroke terminates to claim pilled-in selvedge when namely two jaw bottoms are in minor increment, and stroke starts to claim slack list when also namely two jaw bottoms are in ultimate range, and the difference of the size of slack list and pilled-in selvedge is also stroke).
" big slack list " motion feature can make crusher chamber fall into enough materials, is formed material bed (the big bed of material) of adequate thickness;
" big stroke " motion feature makes material produce enough lamination pressures and stir greatly;
" stir greatly " motion feature and realize " selective crushing mechanism ";
" big pilled-in selvedge " motion feature makes crusher chamber be in " layer pressure " state all the time.
Generally speaking, the broken type of jaw to be realized shaping function, integrated and become by three big " key elements ": " lumen type+type+mechanism ".
1. the innovative design of " long and narrow type structure ", " step-off construction " crusher chamber is basis;
2. " Double crank rocker mechanism crusher " and " compound crank and rocker mechanism crusher " is necessary and sufficient condition;
3. " lamination crushing mechanism " and " selective crushing mechanism " is core.
The remarkable functional character of the present invention is: the shaping function realizing the broken equipment type of jaw. Such as the improvement (such as Double crank rocker mechanism crusher, composite multicrank rocker mechanism crushing machine) of supporting crusher structure again, significantly promote jaw crusher function, improve crushing efficiency to greatest extent and reduce power consumption.
In sum, use the technical measures of " classification, translation, negative angle ", the crusher chamber of prior art is promoted to the structure with shaping function, is the core technology of the present invention. It breaches prior art crusher chamber and is only suitable for the limitation that fragmentation is not suitable for shaping, improves the function of jaw crusher significantly.
Jaw is broken is " slightly " equipment, and " shaping " lives " carefully ", allows dry " carefully " work of " slightly " equipment be an energy-saving and cost-reducing Green Revolution! Realize " shaping " function with the type of the broken equipment of jaw, it be in field of cracking machine an important technical revolution!
Except above-mentioned remarkable functional character, the useful effect simultaneously brought also has:
1. improve discharges material speed, thus improve output. The broken speed of jaw under prior art is the natural freely falling body speed of object, and this has been a ultimate value, and the present invention breaches this ultimate value.
Jaw shaped negative angle structures in crusher chamber of the present invention, in crushing motion process, material is had a quick propulsive force (if excentric shaft turn to be set to consistent with logistics direction) by its jaw, and this will increase substantially jaw bankruptcy amount.
2. reduce abrasion. The present invention uses advanced lamination crushing mechanism, and the material namely having considerable part is " material broken by material ", therefore wears away and greatly reduces.
As preferably, the tooth-shape structure on two jaw working faces from top to bottom also diminishes by level gradually, namely tooth depth becomes low gradually by level, the facewidth narrows gradually by level and between cog distance diminishes gradually by level.
The situation that in the process bringing out material crusher chamber, particle diminishes gradually it is fed to from crusher chamber upper end for adapting to material, again crusher chamber is designed to profile of tooth ladder structure, namely tooth-shape structure size diminishes gradually by level from top to bottom, formula large granular materials is broken under big tooth-shape structure, small particles material is then broken under little tooth-shape structure, reaches the highest crushing efficiency.
As preferably, being positioned at the two long and narrow type structures of jaw working face of lower end last step crusher chamber in staged crusher chamber, the two jaw face lengths forming long and narrow type structure are 110~550mm, and its angle angle scope is-8 degree~+8 degree.
Long and narrow type crusher chamber is the core technology bright spot of the present invention, has five big features:
1, shape feature. The lateral cross section length of long and narrow type crusher chamber is longer, and width is narrower, i.e. the flat length of openning; Longitudinally (broken direction) degree of depth is darker;
2, angle character. Long and narrow type crusher chamber is taking pilled-in selvedge state as standard, and its angle is-5~+5 degree, is conducive to discharge unobstructed, is conducive to lamination crushing when choosing positive-angle when choosing negative angle, and when choosing zero degree, then arranged material is the most even;
3, volume characteristic. The volume size of long and narrow type crusher chamber is the withdrawal rate of crusher working cycle each time, and lumen type pilled-in selvedge size gets 1~3 times of discharge particle size.
4, motion feature. Long and narrow type crusher chamber has the motion feature of " little pilled-in selvedge, big stroke ";
5, functional character. Long and narrow type crusher chamber has " lamination crushing " mechanism, and discharging is ultra-fine.
The mechanism of the broken lumen type sand powder process of the jaw of the present invention is formed like this:
1, being designed to bottom " long and narrow type crusher chamber " in crusher chamber, the raw meal particle size that each working cycle of crusher chamber is discharged out controls within the scope of desired size, it is achieved even broken;
2, the upper end of every grade of crusher chamber ensure charging fully (namely particle size be less than opening for feed, flow be greater than volume), and one-level cover one-level, formation angle ladder structure, thus improve long and narrow type crusher chamber working efficiency;
3, it is fed to, for adapting to material, the situation that in the process bringing out material, particle diminishes gradually from crusher chamber upper end, crusher chamber is designed to profile of tooth ladder structure, namely tooth-shape structure size diminishes gradually by level from top to bottom, make large granular materials broken under big tooth-shape structure, small particles material is broken under little tooth-shape structure, reaches object evenly in small, broken bits;
4, the crushing motion being aided with " big pilled-in selvedge, big stroke " realizes " lamination crushing ". Jaw crusher is typical single Cracking Mechanism, and when broken coarse fodder, the pilled-in selvedge size of lumen type is exactly the particle size of material substantially. Do not realize with the thinking ultrafine grinding (sand processed, powder process) of " single Cracking Mechanism " separately, because lumen type pilled-in selvedge size is transferred to the words of powder particle sizes, so: 1, the manufacturing accuracy of lumen type and setting accuracy just are difficult to reach, 2, under so trickle lumen type, output is also very little, almost without practicality.
And the crushing motion of " big pilled-in selvedge, big stroke " realizes " lamination crushing mechanism ", so-called lamination crushing fragmentation is exactly under the high pressure produced at " big stroke ", has multilayer particle material between lumen type, and the mode being squeezed material by material realizes in small, broken bits. Like this, lumen type pilled-in selvedge size not necessarily particle size. Such as: the lumen type pilled-in selvedge size of 10~20mm, that is, under " lamination crushing mechanism ", bigger pilled-in selvedge also can break excess of export fines (just energy fragmentation goes out the powder of below 0.15mm).The origin cause of formation forming lumen type high pressure fragmentation is " big stroke ", and under big stroke, charging amount is big, produces the high pressure under high reduction ratio when big pilled-in selvedge broken, shows as lamination crushing mechanism. Under single Cracking Mechanism, " pilled-in selvedge " determines granular size, and " slack list " determines output; Not only under lamination crushing mechanism, " big pilled-in selvedge, big stroke " determines ultra-fine particle, but also determines higher output.
The crushing motion of " big pilled-in selvedge, big stroke " then can realize " lamination crushing " mechanism, and so-called " lamination crushing " is exactly have multilayer particle material in shattering process between lumen type, realizes in small, broken bits by the mode of express material material. Such as: the lumen type pilled-in selvedge size of 10~20mm, like this, lumen type pilled-in selvedge size is with regard to not necessarily particle size, and bigger pilled-in selvedge also can break excess of export fines (energy fragmentation goes out the powder of below 0.15mm).
As preferably, form in two jaw working faces of long and narrow type structure that at least one of them is plane polish plate structure.
The principle of design of plane polish plate structure: when the rank that particle is sand, powder, tooth-shape structure has lost broken meaning, by the superiority of slab construction, available flat board, for it, is that discharges material is more abundant, because not having tooth pitch to take lumen type space.
Plane polish plate structure be exactly tooth depth, the facewidth and between cog apart from ultimate limit state when being zero, it is the structure falling behind, eliminating relative to tooth-shape structure, but presents great advantage here. Because in the last step chamber of multistage ladder crusher chamber, its broken object has been tiny material, and broken task is that homogenous superfine is broken again for fines, is promoted as " mill " from " breaking ", and mill then can ultrafine grinding (sand processed, powder process) better.
In long and narrow type structure chamber, plane polish plate structure jaw has following superiority:
1. for fines rank, it is no longer necessary to " split broken, roll over broken, squeeze broken " etc. need tooth-shape structure to complete effect, so tooth-shape structure is ineffective, the shortcoming of plane polish plate structure has not existed;
2. broken fines is very responsive to lumen type precision, and two dimensional structure is higher than the contact surface precision of tooth-shape structure;
3. the tooth-shape structure of same stroke and plane polish plate structure, the former differs at granular size, and the latter's interlocking pattern is better, and fine granules is more even.
In lower end (in long and narrow type structure chamber) design one section of plane polish plate structure of crusher chamber, it it is the technological highlights again in the present invention.
As preferably, staged crusher chamber is two-stage, three grades or level Four ladder structure.
Multiple stage crushing chamber is the bright spot of the present invention, and required progression is relevant with type size, and little type progression can lack, and big type progression should be many.
As preferably, every grade of symmetrical structure of crusher chamber shape or left and right unsymmetric structure in staged crusher chamber.
As preferably, it is shaping or be split spicing forming type that two jaws of staged crusher chamber are respectively integral die-cast.
One-piece construction superiority is that device structure is simplified, and it is convenient to change; Split structured material utilization ratio height, changes each time and only need to change the fritter that may wear to the end.
As preferably, eccentric drive axis mechanism comprises an eccentric drive shaft, Dong E mechanism comprises a dynamic jaw, and knee plate mechanism comprises a bracket;
The upper end of dynamic jaw is connected with eccentric drive shaft, and lower end is connected with the front end of bracket; The rear end of bracket is connected in frame.
The present invention can be used for the broken type of conventional jaw, and material hardness is lower, particle size after cracking also can play certain effect in small, broken bits time not too thin. And old machine also can use, transform than being easier to, manufacturing cost relative moderate.
As the alternative of such scheme, eccentric drive axis mechanism comprises eccentric drive shaft after a pre-eccentric drive shaft and, and Dong E mechanism comprises before one dynamic jaw after dynamic jaw and, knee plate mechanism comprise one before bracket after bracket and;
The upper end of front dynamic jaw is connected with pre-eccentric drive shaft, and lower end is connected with the front end of front bracket; The rear end of front bracket is connected with the lower end of rear dynamic jaw;
The upper end of rear dynamic jaw is connected with rear eccentric drive shaft, and lower end is connected with the front end of rear bracket; The rear end of rear bracket is connected in frame.
Double crank rocker mechanism is in the present invention a important component part, and its increasing stress effect is that super fine crushing provides necessary condition; Its Long Distances Adjustment Performance is that little pilled-in selvedge, the greatly lamination crushing of stroke provide necessary guarantee.