CN103564634A - Tar-reducing and aroma-increasing method for cigarette and cigarette with reduced tar and increased aroma - Google Patents

Tar-reducing and aroma-increasing method for cigarette and cigarette with reduced tar and increased aroma Download PDF

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CN103564634A
CN103564634A CN201310607255.XA CN201310607255A CN103564634A CN 103564634 A CN103564634 A CN 103564634A CN 201310607255 A CN201310607255 A CN 201310607255A CN 103564634 A CN103564634 A CN 103564634A
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tobacco
cigarette
lining
solarization
silk
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CN103564634B (en
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王亚平
范坚强
包可翔
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China Tobacco Fujian Industrial Co Ltd
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China Tobacco Fujian Industrial Co Ltd
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Abstract

The invention belongs to the tobacco processing field, and relates to a tar-reducing and aroma-increasing method for a cigarette and the cigarette with reduced tar and increased aroma. The invention further relates to a preparation method of a sun-cured tobacco shred as well as the prepared sun-cured tobacco shred. In a tobacco shred production process, sun-cured tobacco shreds subjected to charging and baking as well as cut rolled stems are doped with dried tobacco shreds, so that the tar-reducing and aroma-increasing method is achieved. The method can effectively reduce the cigarette tar and increase the cigarette aroma to achieve the purposes.

Description

A kind of method of reducing cigarette tar and reducing flavouring and a kind ofly fall burnt flavouring cigarette
Technical field
The invention belongs to tobacco manufacture field, relate to a kind of method of reducing cigarette tar and reducing flavouring and a kind ofly fall burnt flavouring cigarette.The invention still further relates to a kind of preparation method of tobacco silk and solarization tobacco silk making of shining.
Background technology
Along with consumer is to healthy growing interest, " reducing tar and reducing harm " becomes tobacco business development inexorable trend, and low-coke tar cigarette produce market progressively expands.But meanwhile, the fragrance of cigarette and jealous aspect decline to some extent, and it is important all the more that fragrance increase has seemed, especially all the more so for China's volume tobacco type of cigarette accounts for more than 95% tobacco business.Therefore, be devoted to explore the fragrance increase problem of low-coke tar cigarette type cigarette, study practicable increase technical measures, most important for the development of Chinese-style cigarette.
At present, cigarette is the most frequently used fall burnt measure have ventilation dilution, lengthen filter stick, mix stalk swollen, add some additives etc.These measures can cause cigarette main flow grain phase flavor component to reduce on the one hand, also easily affect on the other hand cigarette perfume (or spice) jealous.
Shining tobacco is the necessary raw material of blended type cigarette, and the fragrance of take is dense and graceful, nicotine is lower, suction capacity is by force its feature.Because characteristic chicken flavor is obvious, directly enter in cigarette composition and easily make style deviation, affect aesthetic quality.Therefore, how utilizing and shine that the graceful strong perfume (or spice) of tobacco is jealous can be coordinated mutually with cigarette style again, thereby reach the object that fragrance increases, is to have far-reaching research work.
Summary of the invention
For falling at present under burnt background, cause the problems such as Chinese-style cigarette fragrance component reduces, and smoke is thin out, fragrance is not enough, the inventor, through deep research and performing creative labour, has obtained a kind of method of reducing cigarette tar and reducing flavouring.The inventor is surprised to find, and the method is mixed thing and cigarette and dried afterwards together with pipe tobacco the techniques such as perfuming by feed in raw material and curing shining tobacco, being re-used as, can effectively to cigarette, fall burnt flavouring.Following invention is provided thus:
A kind of method of shining tobacco silk of preparing of one aspect of the present invention, comprises the steps:
Smoked sheet gets damp again, adds lining, storage leaf, chopping, adds table material and cure.
The method of preparing solarization tobacco silk according to the present invention described in any one, comprises the steps:
(1) smoked sheet moisture regain: solarization tobacco sheet is delivered to loosening steam conditioner and carry out warming and humidifying;
(2) add lining: the solarization tobacco sheet after moisture regain is sieved, and smoked sheet is added to lining, applied amount is for shining tobacco sheet weight 12%-14%, and leaf water content is controlled at 20%-28%, and leaf temperature is controlled at 55 ℃-60 ℃;
(3) storage leaf: the solarization tobacco adding after lining is delivered to the storage of storage cabinet, 16 ℃-28 ℃ of temperature, humidity 55%-80%, the time is more than 2 hours;
(4) chopping: the solarization tobacco sheet after storage leaf is carried out to chopping;
(5) add table material: solarization tobacco silk is delivered in cylinder and carried out leaf thread material feeding processing, and applied amount is for shining tobacco weight 5%-8%, and moisture content of cut tobacco is at 25%-32%, and cut tobacco temperature is controlled at 55 ℃-60 ℃;
(6) cure: by adding the solarization tobacco silk of showing after material, cure dry moisture regain, temperature is controlled at 140 ℃-180 ℃, cures the rear moisture content of cut tobaccos 11%-13% of moisture regain, enters storage cabinet and stores, 18 ℃-26 ℃ of temperature, humidity 60%-80%.
Be not limited to theoretical restriction, step (1)-(3) are for shining tobacco blade sections processed; Step (4)-(6) are for shining tobacco cut tobacco section processed.
Be not limited to theoretical restriction, in step (3), the effect of storage leaf is to make feed liquid fully be penetrated into leaf tissue inside.
Shine the method for tobacco silk preparing according to the present invention described in any one, it is characterized in that following 1)-8) in any one or multinomial:
1), in step (1), described warming and humidifying is the conventional temperature humidity in this area and retention time, for example: 45 ℃, 17% humidity, keeps 1.5 minutes;
2), in step (2), the applied amount of described lining is for shining tobacco sheet weight 12%, 12.5%, 13%, 13.5%, 14%;
3) in step (2), described leaf water content is controlled at 21%-25%; For example 21%-22%, 21%-23%, 21%-22%, 22%-23%, 22%-24%, 22%-25%, 23%-24%, 23%-25%, 24%-25%, 21%, 22%, 23%, 24% or 25%;
4), in step (2), described leaf temperature is controlled at 56 ℃-59 ℃; For example 56 ℃-57 ℃, 56 ℃-58 ℃, 57 ℃-58 ℃, 57 ℃-59 ℃, 58 ℃-59 ℃, 56 ℃, 57 ℃, 58 ℃ or 59 ℃;
5) in step (5), the applied amount of described table material for shine tobacco sheet weight 5%-6%, 5%-7%, 6%-7%, 6%-8%, 7%-8%, 5%, 6%, 7% or 8%;
6) in step (5), described leaf water content is controlled at 26%-30%; For example 26%-27%, 26%-28%, 26%-29%, 27%-28%, 27%-29%, 27%-30%, 28%-29%, 28%-30%, 29%-30%, 26%, 27%, 28%, 29% or 30%;
7), in step (5), described leaf temperature is controlled at 56 ℃-59 ℃; For example 56 ℃-57 ℃, 56 ℃-58 ℃, 57 ℃-58 ℃, 57 ℃-59 ℃, 58 ℃-59 ℃, 56 ℃, 57 ℃, 58 ℃ or 59 ℃;
8) in step (6), described temperature is controlled at 150 ℃-170 ℃, for example 155 ℃-165 ℃.
The method of preparing solarization tobacco silk according to the present invention described in any one, wherein:
Described lining is cigarette lining described below; And/or
Described table material is table material for cigarette described below.
Another aspect of the present invention relates to a kind of cigarette lining, and the percentage calculation according to lining gross weight, comprising:
Propane diols 3%-5%;
Cocoa power 4%-7%;
All the other are water;
Preferably, comprising:
Propane diols 4%-5%;
Cocoa power 5%-7%;
All the other are water;
More preferably, comprising:
Propane diols 5%;
Cocoa power 6%;
All the other are water.
A kind of cigarette table material that relates in one aspect to again of the present invention, the percentage calculation according to table material gross weight, comprising:
Figure BDA0000422215040000041
Preferably, comprising:
More preferably, comprising:
In the present invention, when preparation table material or lining, the sequencing that each component adds does not have special requirement.During use, the table material or the lining that prepare are added as a whole.
The invention still further relates to a kind of cigarette composition, it comprises lining and table material for cigarette for separate cigarette, and described lining is the cigarette lining described in any one of the present invention; Described table material is the table material for cigarette described in any one of the present invention.
Of the present inventionly relate in one aspect to a kind of solarization tobacco silk, its method of shining tobacco silk in the present invention preparing described in any one makes again.
A kind of method that relates in one aspect to cigarette flavouring again or fall burnt flavouring of the present invention, is included in the step of adding the solarization tobacco silk described in any one of the present invention in production of cigarettes process; Preferably, it also comprises the step of adding stem.
Cigarette flavouring according to the present invention described in any one or fall the method for burnt flavouring, wherein, the addition (consumption) of described solarization tobacco silk is the 5%-9% of finished cut tobacco gross weight; Be preferably 5%-7%; For example 5%, 6%, 7%; Be particularly preferably 5%.
Cigarette flavouring according to the present invention described in any one or fall the method for burnt flavouring, wherein, the addition of described stem (consumption) is the 12%-17% of finished cut tobacco gross weight; Be preferably 13%-15%, for example 13%, 14% or 15%, be particularly preferably 14%.
Cigarette flavouring according to the present invention described in any one or fall the method for burnt flavouring, wherein, described solarization tobacco silk and/or stem add before perfuming after drying silk as mixing thing.
Of the present inventionly relate in one aspect to a kind of cigarette, it comprises the solarization tobacco silk described in any one of the present invention again; Particularly, the content of described solarization tobacco silk is the 5%-9% of finished cut tobacco gross weight; Preferably, be 5%-7%; Particularly, the described cigarette cigarette flavouring described in any one or method of falling burnt flavouring in the present invention makes.
Of the present inventionly relate in one aspect to a kind of pipe tobacco formula, it comprises the solarization tobacco silk described in any one of the present invention again; Particularly, the content of described solarization tobacco silk is the 5%-9% of finished cut tobacco gross weight; Preferably, be 5%-7%; For example 5%, 6%, 7%; Be particularly preferably 5%.Alternatively, it also comprises the stem of 12%-17%, and preferably stem is 13%-15%.
In one embodiment of the invention, all the other components of described pipe tobacco formula are pipe tobacco and expansion thread after drying.After described baking, pipe tobacco and expansion thread are this area routine is used, and both consumptions can suitably be adjusted according to the consumption that shines tobacco silk and stem.
In one embodiment of the invention, described pipe tobacco formula is: pipe tobacco 63% after drying, shines tobacco silk 5%, stem 14%, expansion thread 18%.
In one embodiment of the invention, described pipe tobacco formula is: pipe tobacco 62% after drying, shines tobacco silk 6%, stem 14%, expansion thread 18%.
The invention still further relates to a kind of cigarette, it comprises or uses pipe tobacco formula of the present invention.
In the present invention, term " solarization tobacco " is to rely on sunlight heating to be dried and modulate tobacco leaf out.Shine tobacco and there is color and luster cadmium yellow, blade is mellow, glossy plentiful, the delicate fragrance of smokeing panel test is strong, without blue or green assorted taste, cigarette ash white, the feature such as flammability is good, and fire-retardant power is strong.Shine tobacco and shine tobacco and the dark tobacco that shines by the shallow light color that is divided into of leaf color depth.
In the present invention, if not otherwise specified, tobacco cut width is industry unified specification, and length is without index.
The beneficial effect of the invention
Method of the present invention, utilize the solarization tobacco characteristic perfume feature after reinforced curing to weaken, the feature of the graceful jealous maintenance of perfume (or spice), as mixing thing, enter cigarette composition, enriched cigarette fragrant, improved mouthfeel and perfume quantity, added stem and reduced tar, the cigarette inherent quality that this method is produced is improved and harm reduction.The present invention has also reduced TPM and nicotine amount effectively.The present invention can effectively increase the deficiency of falling defocused cigarette fragrance, realizes the object that fragrance increases simultaneously.In addition, the mouth number of suction also significantly increases.
Accompanying drawing explanation
Fig. 1: the process flow diagram of an embodiment of the inventive method.
The specific embodiment
Below in conjunction with embodiment, embodiment of the present invention are described in detail, but it will be understood to those of skill in the art that the following example is only for the present invention is described, and should not be considered as limiting scope of the present invention.Unreceipted actual conditions person in embodiment, carries out according to the condition of normal condition or manufacturer's suggestion.The unreceipted person of production firm of agents useful for same or instrument, being can be by the conventional products of commercial acquisition.
embodiment 1: the preparation of falling burnt flavouring cigarette sample 1
With reference to the technological process shown in accompanying drawing 1, carry out.
Concrete steps are as follows:
(1) smoked sheet moisture regain: solarization tobacco sheet is delivered to loosening steam conditioner and carry out warming and humidifying (increasing to 45 ℃, humidity 17%, keep-process approximately 1.5 minutes);
(2) add lining: the solarization tobacco sheet after moisture regain is sieved, and smoked sheet is added to lining, applied amount is for shining tobacco sheet weight 13%, and leaf water content is controlled at 24%, and leaf temperature is controlled at 57 ℃;
(3) storage leaf: the solarization tobacco adding after lining is delivered to the storage of storage cabinet, and the time is more than 2 hours;
(4) chopping: the solarization tobacco sheet after storage leaf is carried out to chopping;
(5) add table material: solarization tobacco silk is delivered in cylinder and carried out leaf thread material feeding processing, and applied amount is for shining tobacco weight 6%, and moisture content of cut tobacco is 27%, and cut tobacco temperature is controlled at 57 ℃;
(6) cure: by adding the solarization tobacco silk of showing after material, cure dry moisture regain, temperature is controlled at 160 ℃, cures the rear moisture content of cut tobaccos 11%-13% of moisture regain, enters storage cabinet and stores.Cooling more than 1 hour, can enter wraparound coil of wire cigarette processed.
Wherein, in described lining, each composition and the percentage that accounts for lining gross weight are:
Propane diols 5%
Cocoa power 6%;
In described table material, each composition and the percentage that accounts for table material gross weight are:
Take certain cigarette composition as with reference to sample, pipe tobacco after shining tobacco silk equivalent substitution and drying (being pipe tobacco amount after the baking that equals to reduce of the solarization tobacco silk amount that adds in product formula and stem amount), wherein:
Using the solarization tobacco silk after reinforced curing and stem amount as mix thing mix together with stem, expansion thread dry after in pipe tobacco, according to weight portion meter: pipe tobacco 63 weight portions after drying, shine tobacco silk 5 weight portions, stem 14 weight portions, expansion thread 18 weight portions after reinforced.
Perfuming and wraparound carry out according to this area common process.
Make thus cigarette sample 1.
embodiment 2: the preparation of falling burnt flavouring cigarette sample 2
With reference to the technological process shown in accompanying drawing 1, carry out.
Concrete steps are as follows:
(1) smoked sheet moisture regain: solarization tobacco sheet is delivered to loosening steam conditioner and carry out warming and humidifying (temperature is 45 ℃, and humidity is 17%, keeps 1.5 minutes);
(2) add lining: the solarization tobacco sheet after moisture regain is sieved, and smoked sheet is added to lining, applied amount is for shining tobacco sheet weight 13%, and leaf water content is controlled at 24%, and leaf temperature is controlled at 57 ℃;
(3) storage leaf: the solarization tobacco adding after lining is delivered to the storage of storage cabinet, and the time is more than 2 hours;
(4) chopping: the solarization tobacco sheet after storage leaf is carried out to chopping;
(5) add table material: solarization tobacco silk is delivered in cylinder and carried out leaf thread material feeding processing, and applied amount is for shining tobacco weight 6%, and moisture content of cut tobacco is 27%, and cut tobacco temperature is controlled at 57 ℃;
(6) cure: by adding the solarization tobacco silk of showing after material, cure dry moisture regain, temperature is controlled at 160 ℃, cures the rear moisture content of cut tobaccos 11%-13% of moisture regain, enters storage cabinet and stores.Cooling more than 1 hour, can enter wraparound coil of wire cigarette processed.
Wherein, in described lining, each composition and the percentage that accounts for lining gross weight are:
Propane diols 5%
Cocoa power 6%;
In described table material, each composition and the percentage that accounts for table material gross weight are:
Figure BDA0000422215040000081
Figure BDA0000422215040000091
Take certain cigarette composition as with reference to sample (with embodiment 1), pipe tobacco after shining tobacco silk equivalent substitution and drying (being pipe tobacco amount after the baking that equals to reduce of the solarization tobacco silk amount that adds in product formula and stem amount), wherein:
Using the solarization tobacco silk after reinforced curing and stem amount as mix thing mix together with stem, expansion thread dry after in pipe tobacco, according to weight portion meter: pipe tobacco 62 weight portions after drying, shine tobacco silk 6 weight portions, stem 14 weight portions, expansion thread 18 weight portions after reinforced.
Perfuming and wraparound carry out according to this area common process.
Make thus cigarette sample 2.
embodiment 3: sensory evaluating smoking's experiment
1. the sample of smokeing panel test:
Cigarette sample 1-2 prepared by embodiment 1-2; And used with reference to sample in embodiment 1-2.
2. the method for smokeing panel test and standard
The whole method of smokeing panel test that circulates, specifically carries out according to People's Republic of China (PRC) tobacco business standard tobacco and tobacco product sensory evaluation method YC/T138-1998.
3. smoking result
As table 1 below.
Table 1: cigarette sample quality smoking result
Sample Gloss Fragrance Harmony Assorted gas Stimulate Pleasant impression Total points
Cigarette sample 1 5 32 5.5 13 15 17 87.5
Cigarette sample 2 5 31 5.5 13 15 16 85.5
With reference to sample 5 28 5 14 15 16 83
Sensory evaluating smoking's result shows, with respect to reference to sample, the perfume quantity of sample 1-2 increases, and fragrance is abundanter.
embodiment 4: fall burnt determination experiment
1. experimental article:
Sample: cigarette sample 1-2 prepared by embodiment 1-2; And used with reference to sample (being numbered 3) in embodiment 1-2.
Instrument: smoking machine model borgwaldt-kc RM200A rotating disc type smoking machine; Gas chromatograph model Agilent7890A.
2. assay method
Detect establishing criteria
GB/T16447-2004, the atmospheric environment that tobacco and tobacco product regulate and test;
GB/T19609-2004, cigarette is measured TPM and tar with conventional analysis with smoking machine;
The mensuration of moisture in GB/T23203.1-2008 Cigarette grain phase, part 1: gas chromatography;
The mensuration of nicotine in GB/T23355-2009 Cigarette grain phase, gas chromatography;
The mensuration of carbon monoxide in GB/T23356-2009 components in cigarette smoke gas phase, non-scattering infrared method;
GB5606.5-2005 cigarette the 5th part: main flume.
3. measurement result is as table 2 below.
Table 2: cigarette sample main flume testing result
Figure BDA0000422215040000101
Result shows, the TPM reduction of cigarette of the present invention, and tar content, nicotine amount significantly reduce, and the mouth digital display work of suction increases.In addition although the CO content of cigarette of the present invention slightly raises, may be slightly high causing of moisture content, on the not impact of the sucking quality of cigarette.
Although the specific embodiment of the present invention has obtained detailed description, it will be understood to those of skill in the art that.According to disclosed all instructions, can carry out various modifications and replacement to those details, these change all within protection scope of the present invention.Four corner of the present invention is provided by claims and any equivalent thereof.

Claims (14)

1. a cigarette lining, the percentage calculation according to lining gross weight, comprising:
Propane diols 3%-5%;
Cocoa power 4%-7%;
All the other are water;
Preferably, comprising:
Propane diols 4%-5%;
Cocoa power 5%-7%;
All the other are water;
More preferably, comprising:
Propane diols 5%;
Cocoa power 6%;
All the other are water.
2. a cigarette is expected with table, and the percentage calculation according to table material gross weight, comprising:
Figure FDA0000422215030000011
Preferably, comprising:
Figure FDA0000422215030000012
More preferably, comprising:
Figure FDA0000422215030000013
3. prepare a method of shining tobacco silk, comprise the steps:
Smoked sheet gets damp again, adds lining, storage leaf, chopping, adds table material and cure.
4. method according to claim 3, comprises the steps:
(1) smoked sheet moisture regain: solarization tobacco sheet is delivered to loosening steam conditioner and carry out warming and humidifying;
(2) add lining: the solarization tobacco sheet after moisture regain is sieved, and smoked sheet is added to lining, applied amount is for shining tobacco sheet weight 12%-14%, and leaf water content is controlled at 20%-28%, and leaf temperature is controlled at 55 ℃-60 ℃;
(3) storage leaf: the solarization tobacco adding after lining is delivered to the storage of storage cabinet, 16 ℃-28 ℃ of temperature, humidity 55%-80%, the time is more than 2 hours;
(4) chopping: the solarization tobacco sheet after storage leaf is carried out to chopping;
(5) add table material: solarization tobacco silk is delivered in cylinder and carried out leaf thread material feeding processing, and applied amount is for shining tobacco weight 5%-8%, and moisture content of cut tobacco is at 25%-32%, and cut tobacco temperature is controlled at 55 ℃-60 ℃;
(6) cure: by adding the solarization tobacco silk of showing after material, cure dry moisture regain, temperature is controlled at 140 ℃-180 ℃, cures the rear moisture content of cut tobaccos 11%-13% of moisture regain, enters storage cabinet and stores, 18 ℃-26 ℃ of temperature, humidity 60%-80%.
5. method according to claim 4, is characterized in that following 1)-8) in any one or multinomial:
1) in step (1), described warming and humidifying is 45 ℃, and 17% humidity keeps 1.5 minutes;
2), in step (2), the applied amount of described lining is for shining tobacco sheet weight 13%;
3) in step (2), described leaf water content is controlled at 21%-25%;
4), in step (2), described leaf temperature is controlled at 56 ℃-59 ℃;
5), in step (5), the applied amount of described table material is for shining tobacco sheet weight 6%;
6) in step (5), described leaf water content is controlled at 26%-30%;
7), in step (5), described leaf temperature is controlled at 56 ℃-59 ℃;
8), in step (6), described temperature is controlled at 150 ℃-170 ℃.
6. according to the method described in claim 3 or 4, wherein:
Described lining is cigarette lining claimed in claim 1; And/or
Described table material is table material for cigarette claimed in claim 2.
7. shine a tobacco silk, it is made by the method described in any one in claim 1 to 6.
8. cigarette flavouring or fall the method for burnt flavouring, is included in the step of adding solarization tobacco silk claimed in claim 7 in production of cigarettes process; Preferably, it also comprises the step of adding stem.
9. method according to claim 8, wherein, the addition of described solarization tobacco silk is the 5%-9% of finished cut tobacco gross weight; Be preferably 5%-7%.
10. method according to claim 8, wherein, the addition of described stem is the 12%-17% of finished cut tobacco gross weight; Be preferably 13%-15%.
11. methods according to claim 8, wherein, described solarization tobacco silk and/or stem add before perfuming after drying silk as mixing thing.
12. a pipe tobacco formula, it comprises solarization tobacco silk claimed in claim 7; Particularly, the content of described solarization tobacco silk is the 5%-9% of finished cut tobacco gross weight, is preferably 5%-7%; Alternatively, it also comprises the stem of 12%-17%, and preferably stem is 13%-15%; Particularly, described pipe tobacco formula comprises the rear pipe tobacco 63% of baking, shines tobacco silk 5%, stem 14%, expansion thread 18%; Particularly, comprise and dry rear pipe tobacco 62%, shine tobacco silk 6%, stem 14%, expansion thread 18%.
13. 1 kinds of cigarette, it comprises or right to use requires solarization tobacco silk described in 7 or the pipe tobacco formula described in claim 12; Or described cigarette is made by the method described in any one in claim 8 to 11.
14. 1 kinds of cigarette compositions, it comprises separate cigarette expects with table with lining and cigarette, and described lining is cigarette lining claimed in claim 1; Described table material is table material for cigarette claimed in claim 2.
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