CN103560000B - A kind of Full-automatic transformer lead binding device - Google Patents
A kind of Full-automatic transformer lead binding device Download PDFInfo
- Publication number
- CN103560000B CN103560000B CN201310467827.9A CN201310467827A CN103560000B CN 103560000 B CN103560000 B CN 103560000B CN 201310467827 A CN201310467827 A CN 201310467827A CN 103560000 B CN103560000 B CN 103560000B
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- Prior art keywords
- wrapping
- scroll chuck
- lead
- wire
- motor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000011230 binding agent Substances 0.000 claims abstract description 20
- 229910001651 emery Inorganic materials 0.000 claims description 17
- 230000001681 protective effect Effects 0.000 claims description 12
- 230000008054 signal transmission Effects 0.000 claims description 10
- 238000005498 polishing Methods 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 7
- 230000035515 penetration Effects 0.000 claims description 5
- 238000012856 packing Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Landscapes
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The present invention is a kind of Full-automatic transformer lead binding device, binding device comprises support, support is provided with pedestal, pedestal is fixed with scroll chuck, pedestal is also provided with driven scroll chuck, wrapping dish is provided with between scroll chuck and driven scroll chuck, one end of scroll chuck clamping one lead-in wire, the other end of lead-in wire is clamped by driven scroll chuck through after wrapping dish, side on wrapping dish is also provided with wrapping with holes, binder is from wrapping tep reel loading and unloading, wrapping dish is driven by gear structure and rotates, make binder around wire wound, pedestal is provided with ultrasonic weld seam detector.Novel structure of the present invention, easy to operate, operation is simple, and change original manual binder that is wound around for full-automatic wrapping, and detection and wrapping operation are united two into one, reduce the labour intensity of workman, operating efficiency is high, and the quality of lead-in wire is good.
Description
Technical field
The invention belongs to electronic system technology field, relate to a kind of field transformer specifically, especially a kind of binding device of full automatic transformer lead.
Background technology
In electric power system, transformer occupies extremely important status, one to the commander of an advance unit or vanguard being considered to power industry, has transmitting electric power, distributes the important use of electric power, along with the develop rapidly of industrial or agricultural, transformer more plays very important effect, therefore, in transformer production process, require very strict, transformer lead is operation very important in transformer body assembly bay, and transformer lead must guarantee the reliability of the electric property of device body, cleannes and insulation.The main technique of lead-in wire requires wire bonds, the insulating wrapping of lead-in wire and bending, the wire bonds later stage, burr overlap etc. may be there is in lead-in wire, make bonding wire out-of-flatness, present technique, generally carry out the material such as deburring or overlap by a set of technique before wrapping, then wrapping up, complex procedures, time is long, lose time, production efficiency is low, Authorization Notice No. CN202414191U, although the invention that the denomination of invention that authorized announcement date is 2012.09.05 is transformer lead bundling machine is mechanized operation, but be only limitted to the motorized rotational gone between, and still need the hand-held binder of operating personnel, by lead-in wire rotation, binder is made to wrap up on lead-in wire smoothly, still labour is wasted, and the effect of manual wrapping is unsatisfactory.
Summary of the invention
In order to solve the problem, the invention provides a kind of lead-in wire and binder automatically can be wrapped up and have lead-in wire detection and the full-automatic lead binding device of polishing function.
In order to achieve the above object, the present invention is achieved by the following technical solutions:
The present invention is a kind of Full-automatic transformer lead binding device, binding device comprises support, support is provided with pedestal, the both sides of pedestal are provided with track, the right-hand member of pedestal is provided with fixed supporting seat, fixed supporting seat is fixed with scroll chuck, scroll chuck passes through flange, packing is connected with the main shaft by motor connection of rotating, at two siding tracks, roller is provided with L-type supporting seat, L-type supporting seat is provided with driven scroll chuck, wrapping dish is provided with between scroll chuck and driven scroll chuck, one end of scroll chuck clamping one lead-in wire, the other end of lead-in wire is clamped by driven scroll chuck through after wrapping dish, side on wrapping dish is also provided with wrapping with holes, binder is from wrapping tep reel loading and unloading, the dish outer ring of wrapping dish is gear structure, wrapping motor is provided with in pedestal, wrapping motor to be engaged with the gear structure of wrapping dish outer ring by gear and drives wrapping dish to rotate, make binder around wire wound, pedestal is provided with ultrasonic weld seam detector.
Further improvement of the present invention is: be also provided with take-up reel on the right side of scroll chuck, take-up reel by after reductor by the take-up of take-up driven by motor, ultrasonic weld seam detector gives the alarm when lack of penetration situation being detected, the alarm of ultrasonic weld seam detector is connected with take-up motor by a controller, when ultrasonic weld seam detector gives the alarm, signal to controller, is exported to take-up motor stalls after controller receives signal by signal transmission by alarm device.
Further improvement of the present invention is: on pedestal, be arranged through the emery wheel that grinding wheel drive mitor drives polishing wire bonds place's oxide and the overlap of rotating, ultrasonic weld seam detector detects that weld gives the alarm when there is the situation of overlap, the alarm of ultrasonic weld seam detector is connected with grinding wheel drive mitor by controller, when ultrasonic weld seam detector gives the alarm, signal to controller, is exported to grinding wheel drive mitor unlatching emery wheel and is rotated by signal transmission by alarm device after controller receives signal.
Further improvement of the present invention is: the protective cover being provided with a splashproof wound in the outside mask of emery wheel.
Further improvement of the present invention is: the ventilating fan inserting dust in the eliminating protective cover being provided with the operation of dedusting driven by motor in protective cover.
Further improvement of the present invention is: every two of scroll chuck, driven scroll chuck and wrapping dish are all coaxially arranged.
Further improvement of the present invention is: take-up motor is identical with the rotating speed of the motor driving scroll chuck.
The invention has the beneficial effects as follows: one end of scroll chuck clamping one lead-in wire of the present invention, the other end of lead-in wire is clamped by driven scroll chuck through after wrapping dish, opening controller, wrapping motor is made to drive wrapping dish to rotate by gear structure, before rotation, first-selected being twined by binder is tied up on lead-in wire, along with the rotation of wrapping dish, binder can be wrapped up voluntarily on lead-in wire, then go between and also rotated by motor, the direction of rotation of rotation direction and wrapping dish, the speed of speed comparatively wrapping dish is slow, thus complete the automatic wrapping of lead-in wire, and, pedestal has ultrasonic weld seam detector, lead-in wire travel forward wrap up before lead-in wire is detected, can't detect after avoiding wrapping and huge loss is caused to transformer, ultrasonic weld seam detector gives the alarm when lack of penetration situation being detected, the alarm of ultrasonic weld seam detector is connected with take-up motor by a controller, when ultrasonic weld seam detector gives the alarm, alarm device by signal transmission to controller, after controller receives signal, signal is exported to take-up motor stalls, staff can to for keeping in repair through welding position, avoid deuterogenesis dangerous, pedestal is arranged through the emery wheel that grinding wheel drive mitor drives polishing wire bonds place's oxide and the overlap of rotating, ultrasonic weld seam detector detects that weld gives the alarm when there is the situation of overlap, the alarm of ultrasonic weld seam detector is connected with emery wheel point motor by controller, when ultrasonic weld seam detector gives the alarm, alarm device by signal transmission to controller, after controller receives signal, signal is exported to grinding wheel drive mitor unlatching emery wheel to rotate, polish to there being the position of overlap, decrease the procedure that lead-in wire needs to carry out detecting before wrapping, burnishing part is also provided with protective cover and ventilating fan, avoid hurting staff, and can in time dust be arranged outward, and the temperature of polishing can be reduced.
Novel structure of the present invention, easy to operate, operation is simple, and change original manual binder that is wound around for full-automatic wrapping, and detection and wrapping operation are united two into one, reduce the labour intensity of workman, operating efficiency is high, and the quality of lead-in wire is good.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Wherein: 1-support, 2-pedestal, 3-fixed supporting seat, 4-scroll chuck, 5-main shaft, 6-track, 7-L type supporting seat, the driven scroll chuck of 8-, 9-wrapping dish, 10-goes between, and 11-wrapping is with holes, 12-take-up reel, 13-take-up motor, 14-binder, 15-wraps up tep reel, and 16-wraps up motor, 17-gear, 18-emery wheel, 19-ultrasonic weld seam detector, 20-protective cover, 21-dedusting motor, 22-ventilating fan.
Embodiment
In order to deepen the understanding of the present invention, be described in further detail the present invention below in conjunction with drawings and Examples, this embodiment, only for explaining the present invention, not forming protection scope of the present invention and limiting.
As shown in Figure 1, the present invention is a kind of Full-automatic transformer lead binding device, described binding device comprises support 1, described support 1 is provided with pedestal 2, the both sides of described pedestal 2 are provided with track 6, the right-hand member of described pedestal 2 is provided with fixed supporting seat 3, described fixed supporting seat 3 is fixed with scroll chuck 4, described scroll chuck 4 passes through flange, packing is connected with the main shaft 5 by motor connection of rotating, described in both sides, track 6 is provided with L-type supporting seat 7 by roller, L-type supporting seat 7 can be free to slide in track 6, described L-type supporting seat 7 is provided with driven scroll chuck 8, wrapping dish 9 is provided with between described scroll chuck 4 and described driven scroll chuck 8, described scroll chuck 4 clamps one end of a lead-in wire 10, the other end of described lead-in wire 10 is clamped by described driven scroll chuck 8 through after described wrapping dish 9, side on described wrapping dish 9 is also provided with wrapping with holes 11, binder 14 is from wrapping tep reel 15 loading and unloading, the dish outer ring of described wrapping dish 9 is gear structure, wrapping motor 16 is provided with in described pedestal 2, described wrapping motor 16 is engaged by the gear structure that 9 outer rings are coiled in gear 17 and described wrapping and drives described wrapping dish 9 to rotate, described binder 14 is wound around around described lead-in wire 10, wrapping motor 16 driven gear 17 rotates, thus drive wrapping dish 9 to rotate, while described wrapping dish 9 rotates, binder 14 is ceaselessly being rotated around described lead-in wire 10, thus complete the wrapping of lead-in wire 10, the rotation direction of motor simultaneously driving scroll chuck 4 to rotate and the direction of rotation of described wrapping dish 9, improve the speed of wrapping, described pedestal 2 is provided with ultrasonic weld seam detector 19, take-up reel 12 is also provided with on the right side of described scroll chuck 4, described take-up reel 12 is by driving take-up by take-up motor 13 after reductor, described pedestal 2 is arranged through grinding wheel drive mitor drives the polishing of rotating to go between the emery wheel 18 of 10 weld oxides and overlap, the protective cover 20 of a splashproof wound is provided with in the outside mask of described emery wheel 18, insert in described protective cover 20 and be provided with dedusting motor 21 and drive the ventilating fan 22 of dust in the described protective cover 20 of eliminating that runs, ventilating fan 22 can not only to reduce in protective cover 20 temperature operationally, the dust produced when simultaneously emery wheel 18 can also be polished is discharged, prevent dust from falling above lead-in wire, the normal use of impact lead-in wire, described scroll chuck 4, described driven scroll chuck 8 and described wrapping coil 9 every two all coaxially arrange, ensure the concentricity of lead-in wire, avoid rupturing, the hidden danger such as crackle, described take-up motor 13 is identical with the rotating speed of the motor driving described scroll chuck 4, avoid pullling lead-in wire, cause the fracture of lead-in wire, described ultrasonic weld seam detector 19 gives the alarm when lack of penetration situation being detected, the alarm of described ultrasonic weld seam detector 19 is connected with described take-up motor 13 by a controller, when ultrasonic weld seam detector 19 gives the alarm, alarm device by signal transmission to controller, after described controller receives signal, signal is exported to described take-up motor 13 to stop operating, after take-up motor 13 stops operating, staff starts to overhaul lead-in wire, decrease the operation of original detection, described ultrasonic weld seam detector 19 detects that weld gives the alarm when there is the situation of overlap, the alarm of described ultrasonic weld seam detector 19 is connected with grinding wheel drive mitor by controller, when ultrasonic weld seam detector 19 gives the alarm, alarm device by signal transmission to controller, after described controller receives signal, signal is exported to described grinding wheel drive mitor unlatching emery wheel 18 to rotate, decrease the operation of original polishing, maintenance procedures before wrapping and wrapping is united two into one.One end of scroll chuck clamping one lead-in wire of the present invention, the other end of lead-in wire is clamped by driven scroll chuck through after wrapping dish, opening controller, wrapping motor is made to drive wrapping dish to rotate by gear structure, before rotation, first-selected being twined by binder is tied up on lead-in wire, along with the rotation of wrapping dish, binder can be wrapped up voluntarily on lead-in wire, then go between and also rotated by motor, the direction of rotation of rotation direction and wrapping dish, the speed of speed comparatively wrapping dish is slow, thus complete the automatic wrapping of lead-in wire, and, pedestal has ultrasonic weld seam detector, lead-in wire travel forward wrap up before lead-in wire is detected, can't detect after avoiding wrapping and huge loss is caused to transformer, ultrasonic weld seam detector gives the alarm when lack of penetration situation being detected, the alarm of ultrasonic weld seam detector is connected with take-up motor by a controller, when ultrasonic weld seam detector gives the alarm, alarm device by signal transmission to controller, after controller receives signal, signal is exported to take-up motor stalls, staff can to for keeping in repair through welding position, avoid deuterogenesis dangerous, pedestal is arranged through the emery wheel that grinding wheel drive mitor drives polishing wire bonds place's oxide and the overlap of rotating, ultrasonic weld seam detector detects that weld gives the alarm when there is the situation of overlap, the alarm of ultrasonic weld seam detector is connected with emery wheel point motor by controller, when ultrasonic weld seam detector gives the alarm, alarm device by signal transmission to controller, after controller receives signal, signal is exported to grinding wheel drive mitor unlatching emery wheel to rotate, polish to there being the position of overlap, decrease the procedure that lead-in wire needs to carry out detecting before wrapping, burnishing part is also provided with protective cover and ventilating fan, avoid hurting staff, and can in time dust be arranged outward, and the temperature of polishing can be reduced.
Novel structure of the present invention, easy to operate, operation is simple, and change original manual binder that is wound around for full-automatic wrapping, and detection and wrapping operation are united two into one, reduce the labour intensity of workman, operating efficiency is high, and the quality of lead-in wire is good.
Claims (7)
1. a Full-automatic transformer lead binding device, described binding device comprises support (1), described support (1) is provided with pedestal (2), the both sides of described pedestal (2) are provided with track (6), the right-hand member of described pedestal (2) is provided with fixed supporting seat (3), described fixed supporting seat (3) is fixed with scroll chuck (4), described scroll chuck (4) passes through flange, packing is connected with the main shaft (5) by motor connection of rotating, in left side, described track (6) is provided with L-type supporting seat (7) by roller, described L-type supporting seat (7) is provided with driven scroll chuck (8), it is characterized in that: between described scroll chuck (4) and described driven scroll chuck (8), be provided with wrapping dish (9), one end of described scroll chuck (4) clamping one lead-in wire (10), the other end of described lead-in wire (10) is clamped by described driven scroll chuck (8) through after described wrapping dish (9), side on described wrapping dish (9) is also provided with wrapping (11) with holes, binder (14) is from wrapping tep reel (15) loading and unloading, the dish outer ring of described wrapping dish (9) is gear structure, wrapping motor (16) is provided with in described pedestal (2), described wrapping motor (16) to be engaged with the gear structure of described wrapping dish (9) outer ring by gear (17) and is driven described wrapping dish (9) to rotate, described binder (14) is wound around around described lead-in wire (10), described pedestal (2) is provided with ultrasonic weld seam detector (19).
2. a kind of Full-automatic transformer lead binding device according to claim 1, it is characterized in that: be also provided with take-up reel (12) on the right side of described scroll chuck (4), described take-up reel (12) is by driving take-up by take-up motor (13) after reductor, described ultrasonic weld seam detector (19) gives the alarm when lack of penetration situation being detected, the alarm of described ultrasonic weld seam detector (19) is connected with described take-up motor (13) by a controller, when ultrasonic weld seam detector (19) gives the alarm, alarm device by signal transmission to controller, after described controller receives signal, signal is exported to described take-up motor (13) to stop operating.
3. a kind of Full-automatic transformer lead binding device according to claim 1, it is characterized in that: on described pedestal (2), be arranged through the emery wheel (18) that grinding wheel drive mitor drives polishing lead-in wire (10) weld oxide and the overlap of rotating, described ultrasonic weld seam detector (19) detects that weld gives the alarm when there is the situation of overlap, the alarm of described ultrasonic weld seam detector (19) is connected with grinding wheel drive mitor by controller, when ultrasonic weld seam detector (19) gives the alarm, alarm device by signal transmission to controller, after described controller receives signal, signal is exported to described grinding wheel drive mitor unlatching emery wheel (18) to rotate.
4. a kind of Full-automatic transformer lead binding device according to claim 3, is characterized in that: the protective cover (20) being provided with a splashproof wound in the outside mask of described emery wheel (18).
5. a kind of Full-automatic transformer lead binding device according to claim 4, is characterized in that: insert in described protective cover (20) and be provided with the ventilating fan (22) that dedusting motor (21) drives dust in the described protective cover of eliminating (20) that runs.
6. a kind of Full-automatic transformer lead binding device according to claim 1, is characterized in that: described scroll chuck (4), described driven scroll chuck (8) and every two of described wrapping dish (9) are all coaxially arranged.
7. a kind of Full-automatic transformer lead binding device according to claim 2, is characterized in that: described take-up motor (13) is identical with the rotating speed of the motor driving described scroll chuck (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310467827.9A CN103560000B (en) | 2013-10-10 | 2013-10-10 | A kind of Full-automatic transformer lead binding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310467827.9A CN103560000B (en) | 2013-10-10 | 2013-10-10 | A kind of Full-automatic transformer lead binding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103560000A CN103560000A (en) | 2014-02-05 |
| CN103560000B true CN103560000B (en) | 2016-04-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310467827.9A Expired - Fee Related CN103560000B (en) | 2013-10-10 | 2013-10-10 | A kind of Full-automatic transformer lead binding device |
Country Status (1)
| Country | Link |
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| CN (1) | CN103560000B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106252062B (en) * | 2016-08-26 | 2018-06-29 | 中车株洲电机有限公司 | One kind is suitable for the full-automatic binding device of ductility insulating materials and method |
| CN213124139U (en) * | 2020-06-29 | 2021-05-04 | 卧龙电气银川变压器有限公司 | A unloading auxiliary device for transformer lead wire |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2039611U (en) * | 1988-02-09 | 1989-06-21 | 上海电压调整器厂 | Grinding machine for bare face of coil |
| JP2004342755A (en) * | 2003-05-14 | 2004-12-02 | Shinko Electric Ind Co Ltd | Method of manufacturing plane coil |
| CN2742438Y (en) * | 2004-11-12 | 2005-11-23 | 中国科学院武汉物理与数学研究所 | Mechanical scanner for tube section spot welding seam supersonic detector |
| CN201069707Y (en) * | 2007-07-11 | 2008-06-04 | 钟玉麟 | An automatic detection for electronic transformer loop |
| CN201498270U (en) * | 2009-09-08 | 2010-06-02 | 保定天威集团有限公司 | Round copper cable dressing machine |
| CN202414191U (en) * | 2012-01-30 | 2012-09-05 | 卧龙电气集团股份有限公司 | Transformer lead bundling machine |
| CN203536213U (en) * | 2013-10-10 | 2014-04-09 | 国家电网公司 | Full-automatic transformer lead wire binding device |
-
2013
- 2013-10-10 CN CN201310467827.9A patent/CN103560000B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN103560000A (en) | 2014-02-05 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| CB03 | Change of inventor or designer information |
Inventor after: Xue Qiwei Inventor before: Gu Feng Inventor before: Sun Hongbai Inventor before: Liang Haixia |
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| COR | Change of bibliographic data | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20151119 Address after: 100761 West Chang'an Avenue, Beijing, No. 86, No. Applicant after: State Grid Corporation of China Applicant after: Jiangsu Electric Power Company Applicant after: Sheyang county Power Supply Company of Jiangsu Electric Power Company Applicant after: SHENYANG COUNTY ELECTRIC INDUSTRY CO., LTD. Address before: 100761 West Chang'an Avenue, Beijing, No. 86, No. Applicant before: State Grid Corporation of China Applicant before: Jiangsu Electric Power Company Applicant before: Binhai County Power Supply Company, Jiangsu Electric Power Co. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |