CN103556485A - Method for preparing environment-friendly outdoor sofa leather - Google Patents

Method for preparing environment-friendly outdoor sofa leather Download PDF

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Publication number
CN103556485A
CN103556485A CN201310535295.8A CN201310535295A CN103556485A CN 103556485 A CN103556485 A CN 103556485A CN 201310535295 A CN201310535295 A CN 201310535295A CN 103556485 A CN103556485 A CN 103556485A
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environment
weight portion
artificial leather
sofa artificial
tpe
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CN201310535295.8A
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CN103556485B (en
Inventor
高金岗
王俊峰
赵忠印
裴莹
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Ma'anshan Rui High Tech Co ltd
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WARREN SYNTHETIC LEATHER (SUZHOU) CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Abstract

The invention provides a method for preparing environment-friendly outdoor sofa leather. The method comprises the following steps of coating a backing fabric with a water-soluble adhesive or a hot-melt adhesive at 100 DEG C to 150 DEG C, and performing drying treatment at 60 DEG C to 150 DEG C to obtain a base fabric; adding 0.05 part to 0.2 part by weight of a coloring agent and 0.6 part to 0.8 part by weight of an auxiliary into 0.6 part to 1 part by weight of a thermoplastic elastomer, uniformly mixing the coloring agent, the auxiliary and the thermoplastic elastomer, heating a mixture at 100 DEG C to 360 DEG C, combining the mixture and the base fabric after melting, pressing the mixture and the base fabric, which are combined, under 0.2MPa to 0.8MPa, and cooling an obtained product; and reinforcing the obtained product in water at 30 DEG C to 80 DEG C, and drying the product to obtain the environment-friendly outdoor sofa leather. According to the method, the use of a solvent in a production process is eliminated, so that pollution to the environment is avoided; the adopted raw materials are environment-friendly materials, and can be reused; leftover materials can be recycled; the problem of environmental pollution in conventional synthetic leather production is solved, and the requirements of outdoor goods are met.

Description

The preparation method of sofa artificial leather for a kind of environment-protection type outdoor
The application is that application number is 201210234973.2, and the applying date is: on 07 09th, 2012, application was artificial: Hua Lunpi moulds (Suzhou) Co., Ltd, and denomination of invention is: a kind of environment-protection type outdoor is divided an application with the preparation method's of sofa artificial leather application.
Technical field
The present invention relates to the preparation method of synthetic leather, relate in particular to the preparation method of sofa artificial leather for a kind of environment-protection type outdoor.
Background technology
Along with raising and the demand of people's living standard, outdoor goods is extensive use, and quality requirement is also more and more higher.Outdoor sofa artificial leather has been mentioned schedule, particularly abroad, and extensive use.But sofa artificial leather used is all that polyurethanes (PU) is made with polyvinyl chloride (PVC) at present.Produce in process of production the gas of a large amount of benzoates and containing DMF(dimethyl formamide) waste water.People's health and environment are caused to very large injury.Goods exist ageing properties poor, and hydrolysis not wears no resistance etc. not enough.Can not use for a long time in the sun.
Summary of the invention
The object of the present invention is to provide the preparation method of sofa artificial leather for a kind of environment-protection type outdoor, it mainly comprises step:
1) at 100-150 ℃ by water-soluble glue or hot-melt on base fabric, carry out drying and processing at 60-150 ℃, make base cloth;
2) in the thermoplastic elastomer (TPE) of 0.6-1 weight portion, add the colouring agent of 0.05-0.2 weight portion and the auxiliary agent of 0.6-0.8 weight portion, mix, heating at 100-360 ℃, with the composite for base fabric making through step 1), cooling after suppressing under 0.2-0.8MPa after melting;
3) by step 2) goods that make strengthen in 30-80 ℃ of water, and drying and processing, makes described environment-protection type outdoor sofa artificial leather.
Preferably, step 1) also comprises that the modifier of the thermoplastic elastomer (TPE) of 0.5-1 weight portion and 0.2-0.6 weight portion is heated to 15-300 ℃ to carry out after melting mixing, bonding under 0.2-0.8MPa with described base cloth.Preferably, described modifier is polyethylene (PE) or ethylene-octene copolymer (POE).
Preferably, described base fabric is nonwoven fabric, woven fabric or super fine cloth.Described water-soluble glue is water-soluble acrylic or water-soluble poval.Described hot melt adhesive is ethylene-vinyl acetate EVA.Described thermoplastic elastomer (TPE) is any or its any combination in polyurethane elastomer, thermoplastic elastomer (TPE) TPE, phenylethylene elastomer TPR, thermoplastic sulfurized rubber TRV, styrene-butylene copolymer SEBS, styrene block thing SBS, isoprene block thing SIS, ethylene-vinyl acetate EVA, Polyurethane Thermoplastic Elastomer TPEE, thermoplastic elastomer TPAE.Described colouring agent is Masterbatch or the toner of environment-friendly type.
Preferably, described auxiliary agent is any or its any combination in silicone oil, polyethylene, blowing agent, surfactant.Described blowing agent is AC blowing agent or microballoon blowing agent, and described surfactant is silicone oil.
By adopting the preparation method of sofa artificial leather for environment-protection type outdoor provided by the invention, do not use in process of production solvent, to environment, can not pollute, the raw material adopting is to take thermoplastic elastomer (TPE) as raw material, be environment-friendly materials, replace method and raw material (PVC, the PU) slurry of traditional mode of production synthetic leather, and can reuse.Rim charge can reuse.Solve the problem of environmental pollution existing in traditional mode of production synthetic leather, met the requirement of outdoor goods.
The complete meet the requirement of environmental protection of sofa artificial leather that utilizes the present invention to produce, compares with traditional sofa artificial leather, ageing-resistant, hydrolysis, low temperature resistant, wear-resisting.
For above and other objects of the present invention, feature and advantage can be become apparent, preferred embodiment cited below particularly, and coordinate accompanying drawing, be described in detail below.
Accompanying drawing explanation
Fig. 1 is preparation method's flow chart of sofa artificial leather for environment-protection type outdoor of the present invention.
The specific embodiment
The invention provides the preparation method of sofa artificial leather for a kind of environment-protection type outdoor, the method comprises the surface treatment to base cloth, the mixture that thermoplastic elastomer (TPE), colouring agent, auxiliary agent form, bonding through extruder heating and melting and base cloth, then by one, be with textured roller (or release liners) compacting to be combined into sofa artificial leather.The present invention is in process of production without any pollution, and the sofa artificial leather making is desirable sofa artificial leather, and it is wear-resisting, low temperature resistant, anti-hydrolytic performance, resistance to xanthochromia.
Below by specific embodiment, technical scheme of the present invention is specifically described, but protection scope of the present invention is not limited to described embodiment.
Embodiment 1
A preparation method for sofa artificial leather for environment-protection type outdoor, as shown in Figure 1.Carry out successively following step:
Using nonwoven fabric as base fabric, at 100 ℃, water-soluble poval is coated on base fabric, at 110 ℃, carry out drying and processing, make base cloth.
By the silicone oil of the rubber-like elastomer TPR of 0.8 weight portion and 0.2 weight portion, carry out melting mixing with the environment-friendly type Masterbatch of 1 weight portion through 160 ℃ of extruder heating, then through die head with carry out compoundly with the release liners of texture and the above-mentioned base cloth making, make the special-purpose sofa artificial leather in preliminary open air under 0.5MPa pressure.
Preliminary outdoor special-purpose sofa artificial leather is strengthened in having 35 ℃ of water, and drying and processing, makes the special-purpose sofa artificial leather of full environment-protection type outdoor.
Resulting environment-protection type outdoor uses the performance indications of sofa artificial leather in Table 1.
Embodiment 2
A preparation method for sofa artificial leather for environment-protection type outdoor, as shown in Figure 1.Carry out successively following step:
Using woven fabric as base fabric, at 140 ℃, water-soluble acrylic is coated on base fabric, at 120 ℃, carry out drying and processing, make base cloth.
By the paraffin of part thermoplastic elastomer (TPE) TPU and 0.2 weight portion of 0.7 weight, through extruder, heat 240 ℃ with the environment-friendly type toner of 1 weight portion and carry out melting mixing, then through die head with carry out compoundly with the release liners of texture and the above-mentioned base cloth making, make the special-purpose sofa artificial leather in preliminary open air under 0.7MPa pressure.
Preliminary outdoor special-purpose sofa artificial leather is strengthened in having 65 ℃ of water, and drying and processing, makes the special-purpose sofa artificial leather of full environment-protection type outdoor.
Resulting environment-protection type outdoor uses the performance indications of sofa artificial leather in Table 1.
Embodiment 3
A preparation method for sofa artificial leather for environment-protection type outdoor, as shown in Figure 1.Carry out successively following step:
Using super fine cloth as base fabric, at 150 ℃, water-soluble acrylic is coated on base fabric, at 90 ℃, carry out drying and processing, make base cloth.
By the polypropylene of the thermoplastic polyester elastomer TPEE of 0.6 weight portion and 0.4 weight portion, carry out melting mixing with the environment-friendly type toner of 0.1 weight portion through 200 ℃ of extruder heating, then through die head with carry out compoundly with the release liners of texture and the above-mentioned base cloth making, make the special-purpose sofa artificial leather in preliminary open air under 0.6MPa pressure.
Preliminary outdoor special-purpose sofa artificial leather is strengthened in having 75 ℃ of water, and drying and processing, makes the special-purpose sofa artificial leather of full environment-protection type outdoor.
Resulting environment-protection type outdoor uses the performance indications of sofa artificial leather in Table 1.
Embodiment 4
A preparation method for sofa artificial leather for environment-protection type outdoor, as shown in Figure 1.Carry out successively following step:
Using super fine cloth as base fabric, at 130 ℃, ethylene-vinyl acetate copolymer EVA is coated on base fabric, at 80 ℃, carry out drying and processing, make base cloth.
By the microballoon blowing agent of the thermoplastic elastomer TPAE of 0.9 weight portion and 0.1 weight portion, carry out melting mixing with the environment-friendly type color masterbatch of 0.02 weight portion through 260 ℃ of extruder heating, then through die head with carry out compoundly with the release liners of texture and the above-mentioned base cloth making, make the special-purpose sofa artificial leather in preliminary open air under 0.4MPa pressure.
Preliminary outdoor special-purpose sofa artificial leather is strengthened in having 30 ℃ of water, and drying and processing, makes the special-purpose sofa artificial leather of full environment-protection type outdoor.
Resulting environment-protection type outdoor uses the performance indications of sofa artificial leather in Table 1.
Embodiment 5
A preparation method for sofa artificial leather for environment-protection type outdoor, as shown in Figure 1.Carry out successively following step:
Using nonwoven fabric as base fabric, at 100 ℃, ethylene-vinyl acetate copolymer EVA is coated on base fabric, at 110 ℃, carry out drying and processing, make base cloth, then the modifier polyethylene (PE) of the thermoplastic elastomer (TPE) TPE of 0.5 weight portion and 0.5 weight portion being heated to 150 ℃ carries out after melting mixing, add and be pressed under 0.2MPa bondingly with the above-mentioned base cloth making, make the base material with some strength.
By the silicone oil of the mixture of the thermoplastic elastomer (TPE) TPE of 1 weight portion, styrene-butylene copolymer SEBS and styrene block thing SBS (three mixes with the ratio of 1:1:1) and 0.6 weight portion, carry out melting mixing with the environment-friendly type color masterbatch of 0.05 weight portion through 100 ℃ of extruder heating, then through die head with carry out compoundly with the release liners of texture and the above-mentioned base cloth making, make the special-purpose sofa artificial leather in preliminary open air under 0.2MPa pressure.
Preliminary outdoor special-purpose sofa artificial leather is strengthened in having 75 ℃ of water, and drying and processing, makes the special-purpose sofa artificial leather of full environment-protection type outdoor.
Resulting environment-protection type outdoor uses the performance indications of sofa artificial leather in Table 1.
Embodiment 6
A preparation method for sofa artificial leather for environment-protection type outdoor, as shown in Figure 1.Carry out successively following step:
Using woven fabric as base fabric, at 120 ℃, ethylene-vinyl acetate EVA is coated on base fabric, at 150 ℃, carry out drying and processing, make base cloth, then the modifier ethylene-octene copolymer (POE) of the ethylene-vinyl acetate EVA of 1 weight portion and 0.6 weight portion being heated to 300 ℃ carries out after melting mixing, add and be pressed under 0.8MPa bondingly with the above-mentioned base cloth making, make the base material with some strength.
By the polypropylene of the mixture of pentadiene block thing SiS, the ethylene-vinyl acetate EVA of 1 weight portion and thermoplastic sulfurized rubber TPU (three mixes with the ratio of 1:1:1) and 0.8 weight portion, carry out melting mixing with the environment-friendly type toner of 2 weight portions through 360 ℃ of extruder heating, then through die head with carry out compoundly with the release liners of texture and the above-mentioned base cloth making, make the special-purpose sofa artificial leather in preliminary open air under 0.8MPa pressure.
Preliminary outdoor special-purpose sofa artificial leather is strengthened in having 80 ℃ of water, and drying and processing, makes the special-purpose sofa artificial leather of full environment-protection type outdoor.
Resulting environment-protection type outdoor uses the performance indications of sofa artificial leather in Table 1.
The synthetic leather index contrast of being produced by the prepared synthetic leather of the present invention and prior art is as follows:
Table 1
Figure BDA0000406644360000051
Figure BDA0000406644360000061
Above-described is only the preferred embodiment of the present invention.It should be pointed out that for the person of ordinary skill of the art, under the premise without departing from the principles of the invention, can also do some distortion and improvement, all these should be considered as belonging to protection of the present invention.

Claims (1)

1. a preparation method for sofa artificial leather for environment-protection type outdoor, is characterized in that, comprises step:
1) using nonwoven fabric as base fabric, at 100 ℃, ethylene-vinyl acetate copolymer EVA is coated on base fabric, at 110 ℃, carry out drying and processing, make base cloth, then the modifier polyethylene of the thermoplastic elastomer (TPE) TPE of 0.5 weight portion and 0.5 weight portion being heated to 150 ℃ carries out after melting mixing, add and be pressed under 0.2MPa bondingly with the above-mentioned base cloth making, make the base material with some strength;
2) mixture of 1 weight portion and the silicone oil of 0.6 weight portion thermoplastic elastomer (TPE) TPE, styrene-butylene copolymer SEBS and styrene block thing SBS being mixed to form with the ratio of 1:1:1, through 100 ℃ of extruder heating, carry out melting mixing with the environment-friendly type color masterbatch of 0.05 weight portion, then through die head and compound with the base material making through step 1) with the release liners of texture, cooling after suppressing under 0.2MPa;
3) by step 2) goods that make strengthen in 75 ℃ of water, and drying and processing, makes described environment-protection type outdoor sofa artificial leather.
CN201310535295.8A 2012-07-09 2012-07-09 A kind of preparation method of environment-friendlyoutdoor outdoor sofa leather Active CN103556485B (en)

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CN106993852A (en) * 2016-01-25 2017-08-01 深圳市天海薄膜科技有限公司 A kind of processing method of hot melt adhesive film laminating leather laser pierced process
WO2020143686A1 (en) * 2019-01-09 2020-07-16 上海海优威应用材料技术有限公司 Ethylene-vinyl acetate synthetic leather substrate, ethylene-vinyl acetate synthetic leather, and surface grafting treatment agent for ethylene-vinyl acetate synthetic leather

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CN103437200B (en) * 2013-09-10 2015-09-09 华伦皮塑(苏州)有限公司 A kind of manufacture method of environmental protection type thermoplastic elastomer gloves for game leather
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CN106988127A (en) * 2017-04-14 2017-07-28 安徽宝博合成革有限公司 A kind of preparation technology of environmentally friendly TPU synthetic leather
CN107175869B (en) * 2017-05-10 2019-12-27 东莞市雄林新材料科技股份有限公司 Foaming composite film and preparation method thereof
CN109112840A (en) * 2018-06-22 2019-01-01 安徽索亚装饰材料有限公司 A kind of environmental protection TPE flooring laminate

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WO2020143686A1 (en) * 2019-01-09 2020-07-16 上海海优威应用材料技术有限公司 Ethylene-vinyl acetate synthetic leather substrate, ethylene-vinyl acetate synthetic leather, and surface grafting treatment agent for ethylene-vinyl acetate synthetic leather

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CN103541228A (en) 2014-01-29
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CN103541229A (en) 2014-01-29
CN102717533A (en) 2012-10-10
CN102717533B (en) 2014-01-15

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Effective date of registration: 20231212

Address after: No. 88, Jilongshan Road, He County Economic Development Zone, Ma'anshan City, Anhui Province

Patentee after: Ma'anshan Rui High tech Co.,Ltd.

Address before: No. 39, Luchang Road, Luhe District, Huangjing Town, Taicang City, Suzhou City, Jiangsu Province 215428

Patentee before: WARREN SYNTHETIC LEATHER (SUZHOU) Co.,Ltd.