CN103555921A - Vehicle heat treatment system - Google Patents
Vehicle heat treatment system Download PDFInfo
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- CN103555921A CN103555921A CN201310560665.3A CN201310560665A CN103555921A CN 103555921 A CN103555921 A CN 103555921A CN 201310560665 A CN201310560665 A CN 201310560665A CN 103555921 A CN103555921 A CN 103555921A
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Abstract
The invention relates to a vehicle heat treatment system comprising conveyers, a feeding lifting frame, solid solution furnaces, a discharging lifting frame, a discharging supporting frame, a constant temperature water tank and aging furnaces, wherein the solid solution furnaces and the aging furnaces are arranged on an automatic production line formed by multiple conveyers at intervals; the conveyers are arranged between the solid solution furnaces and the aging furnaces. The heat treatment system is simple and reliable in structure, reasonable in layout, simple and convenient to operate, and high in automation degree; the system implements time and temperature monitoring in real time, and automatically controls solid solution, quenching and aging treatment of an aluminum alloy wheel depending on a T6 standard; so that the system is reliable in product quality and labor-saved, and tensile strength, yield strength and ductility of the wheel product can better achieve a product performance standard.
Description
Technical field
The invention belongs to aluminum-alloy wheel and manufacture field, especially a kind of wheel heat treatment system.
Background technology
Wheel hub is the important component part of automobile, Main Function is that load-bearing and vehicle wheel rotation advance, not only bear thrust load but also bear radial loading, the performance of wheel hub is very large for the overall performance impact of vehicle, that alloy wheel hub has is lightweight, inertia resistance is little, make the advantages such as precision is high, perfect heat-dissipating, the linear driving performance that is conducive to improve automobile, alleviates tire drag, and automotive hub in the market mainly be take aluminium alloy as main.At present, in wheel hub castingprocesses, the heat treatment step of wheel product is mainly solid solution, hardening and timeliness, and present production unit transmits comparatively inconvenience, thereby causes manufacturing time long, and manufacturing cost is high, and production efficiency is lower.
Through retrieval, find following similar patent:
A kind of railway wheel heat treatment heating furnace (CN101818239A), the structure of induction heating device is wherein peripheral at the tread of described railway wheel, if load coil, at the medial surface of wheel rim of described railway wheel and the medial surface of wheel rim, to the corresponding position of disc transitional region, establish induction heating compensation coil.The invention also discloses the heat-treatment technology method of described heat treatment heating furnace.Adopt technique scheme, realized the process goal of wheel rim high-intensity high-tenacity, disc low strength high tenacity.Two-phase region rate of heating is express, the austenite warm area residence time is ultrashort, is beneficial to uniform crystal particles refinement, improves rim toughness.Can realize the rapid heating at wheel rim position, when making the complete austenitizing of wheel rim position, disc position temperature remains on below Ac3.The present invention has advantages such as starting fast, rate of heating is fast, easy control of temperature, heating efficiency are high, good process repeatability, workpiece surface quality are good, environmental protection.
A kind of aluminum-alloy wheel thermal treatment process (CN102912265A), comprise the following steps: material loading-enter stove-solution treatment-come out of the stove-quench-one-level ageing treatment-enter stove-secondary time effect to process-come out of the stove, solid solubility temperature in described solution treatment is 540～550 ℃, and solid solution soaking time is 3.5～4.5 hours; Wherein, one-level timeliness is under room temperature, to keep 24 hours; The aging temp of secondary time effect is 115 ℃～125 ℃, and timeliness soaking time is 2.5～3.5 hours.By the way, a kind of aluminum-alloy wheel thermal treatment process provided by the invention, can improve the over-all properties of product, guaranteeing under the prerequisite of product hardness and tensile strength, significantly improve plasticity and the toughness, particularly impelling strength of product, for thin spoke, require light weight wheel, can greatly improve its impact property, meet the requirement of high request automobile main frame maker.
Through contrast, there is relatively big difference in present patent application and above patent application.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art part, a kind of wheel heat treatment system is provided, this is simple in structure, design science, reliable transmission, quality product are high.
The present invention solves its technical problem and takes following technical scheme to realize:
A kind of wheel heat treatment system, it is characterized in that: comprise transport unit, charging suspension bracket, charging bracing frame, solid solution furnace, discharging suspension bracket, discharging bracing frame, constant temperature pond and aging oven, on the automatic production line forming at the transport unit of multistage, be arranged at intervals with solid solution furnace and aging oven, between solid solution furnace and aging oven, transport unit be installed;
In solid solution furnace, be fixed with the interior transport unit of stove that longitudinal interval is provided with upper, middle and lower-ranking, the inlet end of solid solution furnace is coaxially installed with a charging bracing frame, on charging bracing frame, longitudinal interval is uniform is provided with three layers of charging bracing frame, these three layers of charging bracing frames are all provided with the support roll of many coaxial horizontal transmissions, and charging bracing frame is connected with the transport unit coaxial rotation of solid solution furnace inlet side; Exit end at solid solution furnace is coaxially installed with discharging bracing frame, on this discharging bracing frame, longitudinal interval is provided with three layers of discharging bracing frame, these three layers of discharging bracing frames are driven and are moved up and down by hoisting appliance, and the transport unit that discharging bracing frame and solid solution furnace export a side is in transmission connection;
Discharging bracing frame below is fixedly mounted with or is shaped with a constant temperature pond, and this constant temperature pond can hold three layers of discharging bracing frame band motor car wheel product and immerse;
In described aging oven, be fixed with the interior transport unit of stove that longitudinal interval is provided with upper, middle and lower-ranking, the inlet end of aging oven is coaxially installed with charging bracing frame; Exit end at aging oven is coaxially installed with discharging bracing frame, and the transport unit that this discharging bracing frame and aging oven export a side is in transmission connection.
And, in described stove, transport unit comprises transfer roller in stove, motor rack, synchronous machine and conveyer chain, in stove, transfer roller is divided into, in, lower three layers are arranged on two side uniformly at intervals, in the stove of every one deck, the equal horizontal interval of transfer roller is uniform, transverse uniaxial transmits wheel blanks, in stove, the sidewall of solid solution furnace or aging oven is all stretched out at the two ends of transfer roller, the transfer roller end that level is adjacent is all meshed between two a conveyer chain is installed, outside described two side, interval is provided with a plurality of motor racks, on the plurality of motor rack, all longitudinal interval is provided with three synchronous machines, these three synchronous machines drive respectively in connection, in, the end of transfer roller in the stove of lower three layers.
And described constant temperature is provided with intelligent temperature control device in pond.
And the complete processing step of described system is:
(1) material loading, pending wheel blanks lifting is transported on transport unit, transport unit is coaxially sent to wheel blanks on three layers of charging hanger device, wheel blanks lies on suspension bracket uniformly at intervals, pile after one deck bracing frame, charging suspension bracket rises, to a plurality of wheel blanks of the uniform placement of charging suspension bracket of three layers;
(2) enter stove, wheel blanks divides three layers of placement, and solid solution furnace feeding gate is opened, and the synchronous rotating drive wheel blanks of support roller bearing of charging suspension bracket moves horizontally and enters in solid solution furnace;
(3) solid solution heating, solid solution furnace feeding gate is closed, and wheel blanks carries out solid solution heating in solid solution furnace, successively passes through successively heating zone and heat preservation zone, 535 ℃ to 545 ℃ of temperature, optimum temps is 540 ℃, the time length is 5 hours 30 minutes;
(4) solid solution completes, and after solution treatment completes, solid solution furnace discharge door is opened, and wheel blanks level is pushed on discharging suspension bracket;
(5) hardening, discharging suspension bracket declines, and wheel blanks is sent in the constant temperature pond of below, and the water temperature in this constant temperature pond remains on 80 ℃, and the hardening time is 180 seconds, is no more than 30 seconds around time difference;
(6) timeliness heating, timeliness process furnace and solid solution phase are same, and timeliness Heating temperature is 140 ℃, and the time length is 3 hours 30 minutes;
(7) thermal treatment completes.
Advantage of the present invention and positively effect are:
1, the upper and lower three layers of synchronous driving of transmission mechanism in native system, adopt multistage conveyer chain to carry out transmission to transfer roller, reliable and stable, transmit stable.
2, after the solid solution furnace of native system, automatic lifting structure is installed, wheel product is directly sunk to entering quenching bath, quenching bath keeps 80 ℃ of constant temperature, after having quenched, again product is mentioned and is got back to delivering position, automatically transmits and enters next step ageing treatment.
3, the wheel product inner rim Brinell hardness obtaining after native system thermal treatment is 65 to 80, lower than the low easy distortion of product hardness of this numerical value, and too low higher than the elongation of the product of this numerical value.
4, the present invention is simple and reliable for structure, rationally distributed, easy and simple to handle, level of automation is high, system is carried out time and monitoring temperature in real time, automatically control solid solution, quenching and the ageing treatment of carrying out aluminum-alloy wheel according to T6 standard, reliable product quality, save manually, the tensile strength of wheel product, yield strength and unit elongation can reach product performance standard preferably.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is solid solution furnace structural representation of the present invention.
Embodiment
Below in conjunction with accompanying drawing and by specific embodiment, the invention will be further described, and following examples are descriptive, are not determinate, can not limit protection scope of the present invention with this.
A kind of wheel heat treatment system, comprise transport unit 11, charging suspension bracket 1, charging bracing frame 2, solid solution furnace 3, discharging suspension bracket 8, discharging bracing frame 7, constant temperature pond 9 and aging oven 10, as shown in Figure 1, transport unit is motor-driven multi-support roll-type conveyer frames, on the automatic production line forming at the transport unit of multistage, be arranged at intervals with solid solution furnace and aging oven, between solid solution furnace and aging oven, by transport unit, be connected, according to actual field ground situation transport unit for coaxial transmit to connect to arrange or turn to transmit to connect arrange;
In solid solution furnace, be fixed with the interior transport unit of stove that longitudinal interval is provided with upper, middle and lower-ranking, the inlet end of solid solution furnace is coaxially installed with a charging bracing frame, on charging bracing frame, longitudinal interval is uniform is provided with three layers of charging bracing frame, these three layers of charging bracing frames are all provided with the support roll of many coaxial horizontal transmissions, and charging bracing frame is connected with the transport unit coaxial rotation of solid solution furnace inlet side; Exit end at solid solution furnace is coaxially installed with a discharging bracing frame, on this discharging bracing frame, longitudinal interval is provided with three layers of discharging bracing frame, these three layers of discharging bracing frames are driven and are moved up and down by motor-driven hoisting appliance, and the transport unit that discharging bracing frame and solid solution furnace export a side is in transmission connection.
Discharging bracing frame below is fixedly mounted with or is shaped with constant temperature pond, this constant temperature pond can hold three layers of discharging bracing frame band motor car wheel product and immerse, in order to keep hardening effect, described constant temperature is provided with intelligent temperature control device 13 in pond, this intelligent temperature control device, by sensor Real-Time Monitoring water temperature, adopts electrically heated that Chi Shui is heated up when water temperature is too low, automatically inject water at low temperature and lower the temperature when water temperature over-high, make the water temperature in constant temperature pond remain on 60 ℃ to 85 ℃, optimum temps is 80 ℃.
Aging oven structure is identical with solid solution furnace, in aging oven, be fixed with the interior transport unit of stove that longitudinal interval is provided with upper, middle and lower-ranking, the inlet end of aging oven is coaxially installed with charging bracing frame, on charging bracing frame, longitudinal interval is provided with three layers of charging bracing frame, these three layers of charging bracing frames are all provided with the support roll of many coaxial horizontal transmissions, exit end at aging oven is coaxially installed with discharging bracing frame, on this discharging bracing frame, longitudinal interval is provided with three layers of discharging bracing frame, and the transport unit that this discharging bracing frame and aging oven export a side is in transmission connection.
In described stove, transport unit comprises transfer roller 6, motor rack 5, synchronous machine 4 and conveyer chain 12 in stove, the interior transfer roller of stove is divided into upper, middle and lower-ranking and is arranged on uniformly at intervals on two side, in the stove of every one deck, the equal horizontal interval of transfer roller is uniform, transverse uniaxial transmits wheel blanks, in stove, the sidewall of solid solution furnace or aging oven is all stretched out at the two ends of transfer roller, a conveyer chain is installed in the adjacent transfer roller end of level all engagement between two, reliable transmission and be convenient to safeguard and change; In order to promote transmission power, interval is provided with a plurality of motor racks outside described two side, and on the plurality of motor rack, all longitudinal interval is provided with three synchronous machines, and these three synchronous machines drive respectively the end of transfer roller in the stove that connects upper, middle and lower-ranking.
The complete processing step of said system is:
(1) material loading, pending wheel blanks lifting is transported on transport unit, transport unit is coaxially sent to wheel blanks on three layers of charging hanger device, wheel blanks lies on suspension bracket uniformly at intervals, pile after one deck bracing frame, charging suspension bracket rises, to a plurality of wheel blanks of the uniform placement of charging suspension bracket of three layers;
(2) enter stove, wheel blanks divides three layers of placement, and solid solution furnace feeding gate is opened, and the synchronous rotating drive wheel blanks of support roller bearing of charging suspension bracket moves horizontally and enters in solid solution furnace;
(3) solid solution heating, solid solution furnace feeding gate is closed, and wheel blanks carries out solid solution heating in solid solution furnace, successively passes through successively heating zone and heat preservation zone, 535 ℃ to 545 ℃ of temperature, optimum temps is 540 ℃, the time length is 5 hours 30 minutes;
(4) solid solution completes, and after solution treatment completes, solid solution furnace discharge door is opened, and wheel blanks level is pushed on discharging suspension bracket;
(5) hardening, discharging suspension bracket declines, and wheel blanks is sent in the constant temperature pond of below, and the water temperature in this constant temperature pond remains on 80 ℃, and the hardening time is 180 seconds, is no more than 30 seconds around time difference;
(6) timeliness heating, timeliness process furnace and solid solution phase are same, and timeliness Heating temperature is 140 ℃, and the time length is 3 hours 30 minutes;
(7) thermal treatment completes.
In present patent application for electrical control system for not elaborating, its circuit connecting method belongs to prior art.
Although disclose for the purpose of illustration embodiments of the invention and accompanying drawing, but it will be appreciated by those skilled in the art that: within not departing from the spirit and scope of the present invention and claims, various replacements, variation and modification are all possible, therefore, scope of the present invention is not limited to embodiment and the disclosed content of accompanying drawing.
Claims (4)
1. a wheel heat treatment system, it is characterized in that: comprise transport unit, charging suspension bracket, charging bracing frame, solid solution furnace, discharging suspension bracket, discharging bracing frame, constant temperature pond and aging oven, on the automatic production line forming at the transport unit of multistage, be arranged at intervals with solid solution furnace and aging oven, between solid solution furnace and aging oven, transport unit be installed;
In solid solution furnace, be fixed with the interior transport unit of stove that longitudinal interval is provided with upper, middle and lower-ranking, the inlet end of solid solution furnace is coaxially installed with a charging bracing frame, on charging bracing frame, longitudinal interval is uniform is provided with three layers of charging bracing frame, these three layers of charging bracing frames are all provided with the support roll of many coaxial horizontal transmissions, and charging bracing frame is connected with the transport unit coaxial rotation of solid solution furnace inlet side; Exit end at solid solution furnace is coaxially installed with discharging bracing frame, on this discharging bracing frame, longitudinal interval is provided with three layers of discharging bracing frame, these three layers of discharging bracing frames are driven and are moved up and down by hoisting appliance, and the transport unit that discharging bracing frame and solid solution furnace export a side is in transmission connection;
Discharging bracing frame below is fixedly mounted with or is shaped with a constant temperature pond, and this constant temperature pond can hold three layers of discharging bracing frame band motor car wheel product and immerse;
In described aging oven, be fixed with the interior transport unit of stove that longitudinal interval is provided with upper, middle and lower-ranking, the inlet end of aging oven is coaxially installed with charging bracing frame; Exit end at aging oven is coaxially installed with discharging bracing frame, and the transport unit that this discharging bracing frame and aging oven export a side is in transmission connection.
2. wheel heat treatment system according to claim 1, it is characterized in that: in described stove, transport unit comprises transfer roller in stove, motor rack, synchronous machine and conveyer chain, in stove, transfer roller is divided into, in, lower three layers are arranged on two side uniformly at intervals, in the stove of every one deck, the equal horizontal interval of transfer roller is uniform, transverse uniaxial transmits wheel blanks, in stove, the sidewall of solid solution furnace or aging oven is all stretched out at the two ends of transfer roller, the transfer roller end that level is adjacent is all meshed between two a conveyer chain is installed, outside described two side, interval is provided with a plurality of motor racks, on the plurality of motor rack, all longitudinal interval is provided with three synchronous machines, these three synchronous machines drive respectively in connection, in, the end of transfer roller in the stove of lower three layers.
3. wheel heat treatment system according to claim 1, is characterized in that: described constant temperature is provided with intelligent temperature control device in pond.
4. wheel heat treatment system according to claim 1, is characterized in that: the complete processing step of described system is:
(1) material loading, pending wheel blanks lifting is transported on transport unit, transport unit is coaxially sent to wheel blanks on three layers of charging hanger device, wheel blanks lies on suspension bracket uniformly at intervals, pile after one deck bracing frame, charging suspension bracket rises, to a plurality of wheel blanks of the uniform placement of charging suspension bracket of three layers;
(2) enter stove, wheel blanks divides three layers of placement, and solid solution furnace feeding gate is opened, and the synchronous rotating drive wheel blanks of support roller bearing of charging suspension bracket moves horizontally and enters in solid solution furnace;
(3) solid solution heating, solid solution furnace feeding gate is closed, and wheel blanks carries out solid solution heating in solid solution furnace, successively passes through successively heating zone and heat preservation zone, 535 ℃ to 545 ℃ of temperature, optimum temps is 540 ℃, the time length is 5 hours 30 minutes;
(4) solid solution completes, and after solution treatment completes, solid solution furnace discharge door is opened, and wheel blanks level is pushed on discharging suspension bracket;
(5) hardening, discharging suspension bracket declines, and wheel blanks is sent in the constant temperature pond of below, and the water temperature in this constant temperature pond remains on 80 ℃, and the hardening time is 180 seconds, is no more than 30 seconds around time difference;
(6) timeliness heating, timeliness process furnace and solid solution phase are same, and timeliness Heating temperature is 140 ℃, and the time length is 3 hours 30 minutes;
(7) thermal treatment completes.
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| CN201310560665.3A CN103555921B (en) | 2013-11-12 | 2013-11-12 | Vehicle heat treatment system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104531976A (en) * | 2014-12-06 | 2015-04-22 | 苏州欣航微电子有限公司 | Electric bicycle guide wheel heat treatment device |
| CN105063521A (en) * | 2015-08-05 | 2015-11-18 | 浙江万丰摩轮有限公司 | Thermal treatment process for aluminum alloy hubs |
| CN106381378A (en) * | 2016-08-26 | 2017-02-08 | 无锡戴卡轮毂制造有限公司 | Automatic rolling bottom type thermal treatment furnace charging method |
| CN106834652A (en) * | 2017-03-08 | 2017-06-13 | 杭州科技职业技术学院 | A kind of automotive wheel heat treatment system |
| CN107385186A (en) * | 2017-07-03 | 2017-11-24 | 武汉理工大学 | A kind of automotive hub is heat-treated conveyer |
| CN109306442A (en) * | 2018-11-28 | 2019-02-05 | 江阴电工合金股份有限公司 | One kind is quickly dissolved for copper chromium zirconium contact line and is quickly cooled down technique and its device |
| WO2020147293A1 (en) * | 2019-01-20 | 2020-07-23 | 南京长江工业炉科技集团有限公司 | Smart thermal processing production line for aluminum alloy wheel hubs of vehicles |
| CN111519014A (en) * | 2020-06-05 | 2020-08-11 | 肇庆本田金属有限公司 | Improved cylinder cover heat treatment method and heat treatment furnace structure |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201053023Y (en) * | 2007-06-26 | 2008-04-30 | 南京长江工业炉科技有限公司 | Heat processing furnace |
| CN203602677U (en) * | 2013-11-12 | 2014-05-21 | 天津立中车轮有限公司 | Heat treatment system for vehicle wheels |
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2013
- 2013-11-12 CN CN201310560665.3A patent/CN103555921B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201053023Y (en) * | 2007-06-26 | 2008-04-30 | 南京长江工业炉科技有限公司 | Heat processing furnace |
| CN203602677U (en) * | 2013-11-12 | 2014-05-21 | 天津立中车轮有限公司 | Heat treatment system for vehicle wheels |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104531976A (en) * | 2014-12-06 | 2015-04-22 | 苏州欣航微电子有限公司 | Electric bicycle guide wheel heat treatment device |
| CN105063521A (en) * | 2015-08-05 | 2015-11-18 | 浙江万丰摩轮有限公司 | Thermal treatment process for aluminum alloy hubs |
| CN106381378A (en) * | 2016-08-26 | 2017-02-08 | 无锡戴卡轮毂制造有限公司 | Automatic rolling bottom type thermal treatment furnace charging method |
| CN106834652A (en) * | 2017-03-08 | 2017-06-13 | 杭州科技职业技术学院 | A kind of automotive wheel heat treatment system |
| CN107385186A (en) * | 2017-07-03 | 2017-11-24 | 武汉理工大学 | A kind of automotive hub is heat-treated conveyer |
| CN109306442A (en) * | 2018-11-28 | 2019-02-05 | 江阴电工合金股份有限公司 | One kind is quickly dissolved for copper chromium zirconium contact line and is quickly cooled down technique and its device |
| WO2020147293A1 (en) * | 2019-01-20 | 2020-07-23 | 南京长江工业炉科技集团有限公司 | Smart thermal processing production line for aluminum alloy wheel hubs of vehicles |
| CN111519014A (en) * | 2020-06-05 | 2020-08-11 | 肇庆本田金属有限公司 | Improved cylinder cover heat treatment method and heat treatment furnace structure |
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| CN103555921B (en) | 2015-08-05 |
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Address after: 300457 Tianjin economic and Technological Development Zone in the Western District Guanghua Street, No. 58 Patentee after: Tianjin Lizhong group Limited by Share Ltd Address before: 300457 in Tianjin Binhai Economic and Technological Development Zone West Guanghua Street No. 58 Patentee before: Tianjin Lizhong Wheel Co.,Ltd. |
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Address after: No. 58, Guanghua Street, West District, economic and Technological Development Zone, Binhai New Area, Tianjin, 300450 Patentee after: TIANJIN LIZHONG WHEEL Co.,Ltd. Address before: No. 58, Guanghua Street, West District, Tianjin Economic and Technological Development Zone, 300457 Patentee before: TIANJIN LIZHONG GROUP Co.,Ltd. |