CN103555015A - Preparation method of EVA adhesive film surface nano paint - Google Patents

Preparation method of EVA adhesive film surface nano paint Download PDF

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CN103555015A
CN103555015A CN201310534294.1A CN201310534294A CN103555015A CN 103555015 A CN103555015 A CN 103555015A CN 201310534294 A CN201310534294 A CN 201310534294A CN 103555015 A CN103555015 A CN 103555015A
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glued membrane
eva glued
carboxymethyl cellulose
fatty alcohol
preparation
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CN103555015B (en
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顾正忠
陈忠斌
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Keli new materials Co., Ltd
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SUZHOU TECHNIQUE SOLAR FILM MATERIAL CO Ltd
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Abstract

The invention relates to a preparation method of an EVA (ethylene-vinyl acetate) adhesive film surface nano paint. The EVA adhesive film surface nano paint is composed of the following components in percentage by mass: 10-20% of carbon nanotube, 5-15% of nano silicon dioxide, 3-15% of fatty alcohol polyethenoxy ether, 3-5% of carboxymethyl cellulose, 3-5% of propylene glycol monomethyl ether acetate and the balance (10-30%) of organic solvent. The mass ratio of the fatty alcohol polyethenoxy ether to the carboxymethyl cellulose is 1:1-3:1; and the fatty alcohol polyethenoxy ether is used as a dispersant, the carboxymethyl cellulose is used as an adhesive, and the propylene glycol monomethyl ether acetate is used as a film-forming assistant. The coating film formed by the EVA adhesive film surface nano paint has electric conductivity and low yellowing rate, and enhances the photoelectric conversion rate of the battery pack; and the preparation method is simple in technique and convenient to operate, and can efficiently enable the carbon nanotubes and silicon dioxide nanotubes to be uniformly dispersed and fixed to the EVA adhesive film surface.

Description

A kind of preparation method of EVA glued membrane nano surface coating
Technical field
The preparation method who the present invention relates to a kind of EVA glued membrane nano surface coating, belongs to technical field of organic chemistry.
Background technology
Under the situation of global warming, human ecological environment deterioration, conventional energy resources shortage, the strategy of sustainable development is accepted by countries in the world.Sun power has the advantages such as spatter property, security, resource abundance, is 21st century one of most important new forms of energy, is subject to attention and the support of national governments.Photovoltaic market sharply expanded in recent years, and supply falls short of demand for photovoltaic product.
At present, at solar cell in process of production, need to encapsulate cell piece.The character of packaged material will determine performance and the life-span of solar module to a great extent.Good packaged material must have high-crosslinking-degree (or low-shrinkage), high-peeling strength, low xanthate ratio (or high visible transmittance).
EVA (ethylene-vinyl acetate copolymer) is a kind of thermoplastic macromolecule material, is the superpolymer of linearity molecular structure.By ethene and vinyl acetate, copolymerization under High Temperature High Pressure forms EVA.By regulating ethene and vinyl acetate ratio can obtain the EVA glued membrane of different transparencies, pliability and toughness.Add after linking agent, there is crosslinking curing in EVA glued membrane in packaged battery sheet, thereby eliminate the phenomenon of expanding with heat and contract with cold, and improves thermotolerance.Due to EVA glued membrane, to have low-shrinkage, high transmission rate, high-peeling strength, excellent weathering resistance and processibility etc. specific, become at present the most frequently used a kind of packaged material, when EVA glued membrane is packed for electrical equipment, electronic product etc., require film to there is certain antistatic performance.
In order to make EVA glued membrane there is low xanthate ratio, improve the high transmission rate of EVA glued membrane to visible ray, thereby improve the optoelectronic transformation efficiency of series of cells, conventionally adopt three kinds of methods: the first, add ultraviolet absorbers and photostabilizer, although shielded ultraviolet ray, owing to absorbing ultraviolet Conversion of energy, be heat energy, impelled the aging acceleration of EVA glued membrane; The second, adds antioxidant, eliminates the living radical that glued membrane is in use produced by excessive linking agent, because of such free radical will make ultraviolet absorbers or (with) photostabilizer generates the new compound with chromophore, thereby causes yellow; The third adds the nano particle of infrared reflection effect, yet is shielding the ultrared while, the problem that exists visible light part to weaken in film.
Summary of the invention
The technical problem that the present invention solves is: propose a kind of EVA glued membrane nano surface coating, the coating of the formed coating formation of this coating, cover film surface, can there is electroconductibility, low xanthate ratio, improve the photoelectric conversion rate of series of cells simultaneously, and a kind of technique is simple, easy to operate, can make efficiently carbon nanotube and Silica Nanotube dispersed and be fixed on the preparation method on EVA glued membrane surface.
In order to solve the technical scheme of above-mentioned one of them technical problem proposition, be: a kind of EVA glued membrane nano surface coating, composed of the following components according to mass percent: carbon nanotube 10~20%, nano silicon 5~15%, fatty alcohol-polyoxyethylene ether 3~15%, carboxymethyl cellulose 3~5%, 1-Methoxy-2-propyl acetate 3~5%, surplus is organic solvent, the mass ratio of described fatty alcohol-polyoxyethylene ether and carboxymethyl cellulose is 1 ︰ 1 to 3 ︰ 1, wherein said fatty alcohol-polyoxyethylene ether is as dispersion agent, described carboxymethyl cellulose is as binding agent, described 1-Methoxy-2-propyl acetate is as film coalescence aid.
In order to make the good conductivity of this EVA glued membrane nano surface coating, a kind of preferred technical scheme is: the mass percent of described carbon nanotube is 15~20%.
In order to make the xanthate ratio of this EVA glued membrane nano surface coating low, light transmission good, a kind of preferred technical scheme is: the mass percent of described nano silicon is 10~12%.
In order to make, this EVA glued membrane nano surface coating is dispersed better, binding property is better, and a kind of preferred technical scheme is: the mass ratio of described fatty alcohol-polyoxyethylene ether and carboxymethyl cellulose is 2 ︰ 1.
In order to make this EVA glued membrane nano surface paint stability better, described organic solvent is selected from a kind of of ethanol, propyl alcohol or Virahol.
The present invention for solving the technical scheme of above-mentioned another technical problem proposition is: a kind of preparation method's of EVA glued membrane nano surface coating preparation method, comprises the following steps:
A. prepare burden: take raw material, described EVA glued membrane nano surface coating is comprised of following according to mass percent: carbon nanotube 10~20%, nano silicon 5~15%, fatty alcohol-polyoxyethylene ether 3~15%, carboxymethyl cellulose 3~5%, 1-Methoxy-2-propyl acetate 3~5%, surplus is organic solvent, the mass ratio of described fatty alcohol-polyoxyethylene ether and carboxymethyl cellulose is 1 ︰ 1 to 3 ︰ 1; Wherein said fatty alcohol-polyoxyethylene ether is as dispersion agent, and described carboxymethyl cellulose is as binding agent, and described 1-Methoxy-2-propyl acetate is as film coalescence aid;
B. mix: add carbon nanotube, nano silicon, fatty alcohol-polyoxyethylene ether, carboxymethyl cellulose, 1-Methoxy-2-propyl acetate, organic solvent and water, fully mix, stir formation suspension;
C. disperse: under room temperature, above-mentioned suspension is sent to high-shear dispersion machine to disperseing to obtain dispersion liquid;
D. apply: by above-mentioned dispersion liquid at 20~40 ℃ sonic oscillation 20~30 minutes and dilute 2~4 times be coated to EVA glued membrane surface afterwards dry, solidify.
E. hot pressing: the nano coating that surface, EVA glued membrane surface is had carries out hot-pressing processing.
In order to make the good conductivity of this EVA glued membrane nano surface coating, a kind of preferred technical scheme is: the mass percent of described carbon nanotube is 15~20%.
In order to make the xanthate ratio of this EVA glued membrane nano surface coating low, light transmission good, a kind of preferred technical scheme is: the mass percent of described nano silicon is 10~12%.
In order to make, this EVA glued membrane nano surface coating is dispersed better, binding property is better, and a kind of preferred technical scheme is: the mass ratio of described fatty alcohol-polyoxyethylene ether and carboxymethyl cellulose is 2 ︰ 1.
In order to make this EVA glued membrane nano surface paint stability better, described organic solvent is selected from a kind of of ethanol, propyl alcohol or Virahol.
Beneficial effect of the present invention is as follows:
(1) in the composition of EVA glued membrane nano surface coating of the present invention, comprise carbon nanotube, comparing traditional manufacture craft is in film, to add a large amount of conductive agents such as carbon black, and this technique is simple, can obtain and have good conductivity.
(2) EVA glued membrane nano surface coating of the present invention is used nano silicon, the coating that this coating forms covers film surface, when radiation acts on after film, transparent film plasma resonance wavelength is much smaller than incident wavelength, make incident wavelength in infrared region without seeing through, become high reflection, simultaneously higher to UV-light and ultrared shielding, and make the transmitance of visible ray high, the easy yellow problem of soluble film, and improved the photoelectric conversion rate of series of cells.
(3) the appropriate fatty alcohol-polyoxyethylene ether of EVA glued membrane nano surface coating selection of the present invention is as dispersion agent, select appropriate carboxymethyl cellulose as binding agent, select appropriate 1-Methoxy-2-propyl acetate as film coalescence aid, can make coating good dispersity, binding property is good, stability is high.
(4) EVA glued membrane nano surface preparation method for coating of the present invention, first by carbon nanotube, nano silicon, fatty alcohol-polyoxyethylene ether, carboxymethyl cellulose, 1-Methoxy-2-propyl acetate, organic solvent and water, fully mixes, stirs formation suspension; Again above-mentioned suspension is sent to high-shear dispersion machine to disperseing to obtain dispersion liquid; Finally above-mentioned dispersion liquid is coated to EVA glued membrane surface dry, curing afterwards, technique is simple, easy and simple to handle, can make carbon nanotube and Silica Nanotube dispersed and be fixed on EVA glued membrane surface, guarantee coating good dispersity, binding property is good, stability is high simultaneously.
(5) EVA glued membrane nano surface preparation method for coating of the present invention adopts high-shear dispersion machine to disperse, the core component of high-shear dispersion machine is rotor/stator structure, the high tangential speed that rotor high-speed rotation produces and high frequency machinery effect belt carry out powerful kinetic energy, make material fixed, rotor is subject to strong mechanical shearing in narrow gap, fluid power is sheared, centrifugal extruding, liquid layer friction, shock is torn and the comprehensive actions such as turbulent flow, make immiscible liquid phase under the condition of corresponding maturation process, moment uniform, fine ground disperses, through moving in circles of high frequency, finally obtain stable high-quality product, with three-roller, ball mill, sand mill is compared, it is high that high-shear dispersion machine has efficiency, energy consumption is low.
Embodiment
Embodiment 1
The EVA glued membrane nano surface coating of the present embodiment, composed of the following components:
Figure BDA0000406695210000041
Wherein said fatty alcohol-polyoxyethylene ether is as dispersion agent, and described carboxymethyl cellulose is as binding agent, and described 1-Methoxy-2-propyl acetate is as film coalescence aid.
The preparation method of the EVA glued membrane nano surface coating of the present embodiment, comprises following concrete steps:
A. prepare burden: according to above-mentioned formula consumption, take appropriate carbon nanotube, nano silicon, fatty alcohol-polyoxyethylene ether, carboxymethyl cellulose, 1-Methoxy-2-propyl acetate, ethanol, water, wherein said fatty alcohol-polyoxyethylene ether is as dispersion agent, and described carboxymethyl cellulose is as binding agent, and described 1-Methoxy-2-propyl acetate is as film coalescence aid;
B. mix: add carbon nanotube, nano silicon, fatty alcohol-polyoxyethylene ether, carboxymethyl cellulose, 1-Methoxy-2-propyl acetate, organic solvent and water, fully mix, stir formation suspension;
C. disperse: under room temperature, above-mentioned suspension is sent to high-shear dispersion machine to disperseing to obtain dispersion liquid;
D. apply: by above-mentioned dispersion liquid at 20~40 ℃ sonic oscillation 20 minutes and dilute 4 times be coated to EVA glued membrane surface afterwards dry, solidify.
E. hot pressing: the nano coating that surface, EVA glued membrane surface is had carries out hot-pressing processing.
Embodiment 2
The rest part of the EVA glued membrane nano surface coating of the present embodiment is identical with embodiment 1, and difference is:
The EVA glued membrane nano surface coating of the present embodiment, composed of the following components:
Figure BDA0000406695210000042
The preparation method of the EVA glued membrane nano surface coating of the present embodiment rest part identical with embodiment 1, difference is: step D be by dispersion liquid at 20~40 ℃ sonic oscillation 30 minutes and dilute 2 times be coated to EVA glued membrane surface afterwards dry, solidify.
Embodiment 3
The rest part of the EVA glued membrane nano surface coating of the present embodiment is identical with embodiment 1, and difference is:
The EVA glued membrane nano surface coating of the present embodiment, composed of the following components:
Embodiment 4
The rest part of the EVA glued membrane nano surface coating of the present embodiment is identical with embodiment 1, and difference is:
The EVA glued membrane nano surface coating of the present embodiment, composed of the following components:
Embodiment 5
The rest part of the EVA glued membrane nano surface coating of the present embodiment is identical with embodiment 1, and difference is:
The EVA glued membrane nano surface coating of the present embodiment, composed of the following components:
The concrete technical scheme being not limited to described in above-described embodiment of the present invention, all employings are equal to replaces the technical scheme forming and is the protection domain that the present invention requires.
(comparative example 1)
The EVA glued membrane nano surface coating of the present embodiment, composed of the following components:
Figure BDA0000406695210000062
Wherein said fatty alcohol-polyoxyethylene ether is as dispersion agent, and described carboxymethyl cellulose is as binding agent, and described 1-Methoxy-2-propyl acetate is as film coalescence aid.
The preparation method of the EVA glued membrane nano surface coating of the present embodiment is identical with embodiment 1.
(comparative example 2)
The EVA glued membrane nano surface coating of the present embodiment, composed of the following components:
Figure BDA0000406695210000063
Wherein said fatty alcohol-polyoxyethylene ether is as dispersion agent, and described carboxymethyl cellulose is as binding agent, and described 1-Methoxy-2-propyl acetate is as film coalescence aid.
The preparation method of the EVA glued membrane nano surface coating of the present embodiment is identical with embodiment 1.
(comparative example 3)
The EVA glued membrane nano surface coating of the present embodiment, composed of the following components:
Figure BDA0000406695210000071
Wherein said fatty alcohol-polyoxyethylene ether is as dispersion agent, and described carboxymethyl cellulose is as binding agent, and described 1-Methoxy-2-propyl acetate is as film coalescence aid.
The preparation method of the EVA glued membrane nano surface coating of the present embodiment is identical with embodiment 1.
The coating that the coating of the various embodiments described above and comparative example is formed covers film surface, and the property indices of resulting EVA glued membrane is measured by the following method:
1, resistance to ultraviolet(ray) radiation energy
Test sample book is the glued membrane multi-disc of 0.5mm.Uv-radiation ageing testing method is the IEC61345 of International Electrotechnical Commission standard, and test condition is: 60 ± 5 ℃ of temperature, wavelength 200~400nm, irradiation intensity 15KWh/m2.Determination of light transmittance is pressed GB/T2410 standard, its printing opacity conservation rate=(sample mean transmittance/pre-irradiation sample mean transmittance after irradiation) * 100%.Xanthochromia index is analyzed according to GB2409-80.
2, wet and heat ageing resistant performance
Wet and heat ageing resistant testing method is pressed GB/T2423.3 standard, and test condition is: 85 ℃ of temperature, relative humidity 85%, time 2000h.Determination of light transmittance is pressed GB/T2410 standard, its printing opacity conservation rate=(sample mean transmittance/pre-irradiation sample mean transmittance after irradiation) * 100%.Xanthochromia index is analyzed according to GB2409-80.
3, photoelectric transformation efficiency
With embodiment and comparative example gained EVA glued membrane, encapsulate respectively monocrystaline silicon solar cell group, accordingly testing photoelectronic efficiency of conversion.
4, specific conductivity
The four point probe conductivity measurement of preparing with embodiment and comparative example gained eva film:
By described sample sand milling and polishing, and apply four electrodes that comprise silver-colored conductive paste.By use, be connected in the four point probe conductivity measuring method of the solid-state electrometer of Keithley Instruments610C of Jandel general probe, measure the specific conductivity of described sample.
Above-mentioned test result is as shown in the table:
The test-results of the sample of each embodiment of table 1 and comparative example
Figure BDA0000406695210000081
Comparative example 1 and each embodiment contrast known, there is no this component of nano silicon in comparative example 1, and the specific conductivity of result EVA glued membrane is 1.5, there is no conductivity.
Comparative example 2 contrasts known with each embodiment, select free alkylphenol polyoxyethylene alternative fats polyoxyethylenated alcohol as tackiness agent, select carboxymethyl cellulose to substitute carboxymethyl cellulose as tackiness agent, yet the printing opacity conservation rate of film and photoelectric conversion rate are all very low, and the experimental result of the embodiment 1 to 5 of employing fatty alcohol-polyoxyethylene ether and carboxymethyl cellulose is desirable.
Comparative example 3 contrasts known with each embodiment, the ratio of selecting fatty alcohol-polyoxyethylene ether and carboxymethyl cellulose is 10:3, printing opacity conservation rate, photoelectric conversion rate and specific conductivity result thereof are all bad, and the printing opacity conservation rate of embodiment 1 to 5, photoelectric conversion rate and specific conductivity result thereof are obviously better than comparative example 3, shown the superiority of formula.
EVA glued membrane nano surface coating of the present invention and preparation method thereof is not limited to the various embodiments described above, and above-described embodiment is only for example of the present invention is clearly described, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without also giving all embodiments.And these belong to apparent variation that spirit of the present invention extended out or change still among protection scope of the present invention.

Claims (6)

1. a preparation method for EVA glued membrane nano surface coating, is characterized in that: comprise the following steps:
A. prepare burden: take raw material, described EVA glued membrane nano surface coating is comprised of following according to mass percent: carbon nanotube 10~20%, nano silicon 5~15%, fatty alcohol-polyoxyethylene ether 3~15%, carboxymethyl cellulose 3~5%, 1-Methoxy-2-propyl acetate 3~5%, surplus is organic solvent, the mass ratio of described fatty alcohol-polyoxyethylene ether and carboxymethyl cellulose is 1 ︰ 1 to 3 ︰ 1; Wherein said fatty alcohol-polyoxyethylene ether is as dispersion agent, and described carboxymethyl cellulose is as binding agent, and described 1-Methoxy-2-propyl acetate is as film coalescence aid;
B. mix: add carbon nanotube, nano silicon, fatty alcohol-polyoxyethylene ether, carboxymethyl cellulose, 1-Methoxy-2-propyl acetate, organic solvent and water, fully mix, stir formation suspension;
C. disperse: under room temperature, above-mentioned suspension is sent to high-shear dispersion machine to disperseing to obtain dispersion liquid;
D. apply: by above-mentioned dispersion liquid at 20~40 ℃ sonic oscillation 20~30 minutes and dilute 2~4 times be coated to EVA glued membrane surface afterwards dry, solidify.
2.E. hot pressing: the nano coating that surface, EVA glued membrane surface is had carries out hot-pressing processing.
3. the preparation method of EVA glued membrane nano surface coating according to claim 1, is characterized in that: the mass percent of described carbon nanotube is 15~20%.
4. the preparation method of EVA glued membrane nano surface coating according to claim 1, is characterized in that: the mass percent of described nano silicon is 10~12%.
5. the preparation method of EVA glued membrane nano surface coating according to claim 1, is characterized in that: the mass ratio of described fatty alcohol-polyoxyethylene ether and carboxymethyl cellulose is 2 ︰ 1.
6. the preparation method of EVA glued membrane nano surface coating according to claim 1, is characterized in that: described organic solvent is selected from a kind of of ethanol, propyl alcohol or Virahol.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111761827A (en) * 2020-06-09 2020-10-13 武汉理工大学 Connecting process method for carbon fiber reinforced resin matrix composite material

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Publication number Priority date Publication date Assignee Title
CN101781404A (en) * 2009-12-10 2010-07-21 安徽金阳纳米科技有限公司 Method for preparing carbon nanotube static conductive coating on surface of EVA thin film
CN102443287A (en) * 2010-09-30 2012-05-09 三菱综合材料株式会社 Transparent conductive film composition for solar cell and transparent conductive film thereof
WO2013038891A1 (en) * 2011-09-16 2013-03-21 富士フイルム株式会社 Electroconductive member, process for producing electro- conductive member, touch panel and solar cell
CN103073965A (en) * 2012-11-23 2013-05-01 高凡 Novel nano transparent heat insulation coating
CN103360986A (en) * 2012-03-31 2013-10-23 江南大学 Novel high-thermal-conductive packaging material for solar module

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101781404A (en) * 2009-12-10 2010-07-21 安徽金阳纳米科技有限公司 Method for preparing carbon nanotube static conductive coating on surface of EVA thin film
CN102443287A (en) * 2010-09-30 2012-05-09 三菱综合材料株式会社 Transparent conductive film composition for solar cell and transparent conductive film thereof
WO2013038891A1 (en) * 2011-09-16 2013-03-21 富士フイルム株式会社 Electroconductive member, process for producing electro- conductive member, touch panel and solar cell
CN103360986A (en) * 2012-03-31 2013-10-23 江南大学 Novel high-thermal-conductive packaging material for solar module
CN103073965A (en) * 2012-11-23 2013-05-01 高凡 Novel nano transparent heat insulation coating

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111761827A (en) * 2020-06-09 2020-10-13 武汉理工大学 Connecting process method for carbon fiber reinforced resin matrix composite material
CN111761827B (en) * 2020-06-09 2022-03-18 武汉理工大学 Connecting process method for carbon fiber reinforced resin matrix composite material

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