CN103552167B - One vacuumizes banburying machine - Google Patents

One vacuumizes banburying machine Download PDF

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Publication number
CN103552167B
CN103552167B CN201310525322.3A CN201310525322A CN103552167B CN 103552167 B CN103552167 B CN 103552167B CN 201310525322 A CN201310525322 A CN 201310525322A CN 103552167 B CN103552167 B CN 103552167B
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CN
China
Prior art keywords
banburying
vacuum
cylinder
banburying chamber
chamber
Prior art date
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Active
Application number
CN201310525322.3A
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Chinese (zh)
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CN103552167A (en
Inventor
王孔金
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong harvest Industrial Co., Ltd.
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Dongguan Lina Industry Co Ltd
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Priority to CN201310525322.3A priority Critical patent/CN103552167B/en
Publication of CN103552167A publication Critical patent/CN103552167A/en
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Publication of CN103552167B publication Critical patent/CN103552167B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/86Component parts, details or accessories; Auxiliary operations for working at sub- or superatmospheric pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/18Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/183Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/28Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control

Abstract

The present invention relates to industrial chemicals banburying equipment technical field, relate in particular to one and vacuumize banburying machine, comprise frame, the bottom of frame is provided with banburying chamber, the top of frame is provided with material pressing device, banburying chamber is connected with banburying device, and the top of banburying chamber is provided with the vacuum extractor for banburying chamber is vacuumized. The present invention can carry out automatic vacuum to banburying chamber in the course of the work, prevents that pernicious gas in banburying chamber from discharging the external world and polluting, and stops industrial chemicals in banburying chamber by extraneous air oxidation, and guarantees to produce high quality product; And to realizing the low carbon development of rubber industry, and reduction energy resource consumption has great importance; Ensure production efficiency and the product quality of rubber, to constructing, modernization is high-quality and efficient, energy-saving and emission-reducing enterprise and set up friendly environment society, has very important strategic importance.

Description

One vacuumizes banburying machine
Technical field
The present invention relates to industrial chemicals banburying equipment technical field, relate in particular to one and vacuumize banburying machine.
Background technology
The production of chemical industry, product of rubber and plastic is generally the glue forming after for example, mixing by multiple industrial chemicals blend (: EVA, PE, PVC, TPV blowing agent, crosslinking agent, Masterbatch, other industrial chemicals such as carbon fiber, CNT, rubber plastic blend), the synthetic material of powdery. and banbury to be one can carry out multiple industrial chemicals mix and blend, be finally processed into the plant equipment of mixing jelly. existing banbury is in the time mixing banburying, there will be chemical industry formula material in the process of pressurization motion, air comes and goes the phenomenon of turnover repeatedly, air comes and goes in the process of turnover repeatedly, can take the powder of banburying chamber out of, also the hyperoxic air of banburying chamber periphery constantly can be contacted fully with the material in banburying chamber simultaneously, thereby cause existing banbury to occur following some technological deficiency: one, workshop condition is contaminated, industrial chemicals may produce harmful gas in the process of mixing banburying, such as: polyformaldehyde, the pernicious gases such as epoxy resin, two, industrial chemicals is constantly oxidized, causes industrial chemicals rotten in the time that unmixed banburying is complete, three, the proportional imbalance of multiple industrial chemicals formula, has a strong impact on the quality of product.
Summary of the invention
The object of the invention is to provides one to carry out automatic vacuum to banburying chamber in the course of the work for the deficiencies in the prior art, prevent that the pernicious gas discharge external world in banburying chamber from polluting, and stop industrial chemicals in banburying chamber by extraneous air oxidation, and guarantee to produce the banbury of high quality of products.
For achieving the above object, one of the present invention vacuumizes banburying machine, comprises frame, the bottom of frame is provided with banburying chamber, the top of frame is provided with material pressing device, and banburying chamber is connected with banburying device, and the top of banburying chamber is provided with the vacuum extractor for banburying chamber is vacuumized.
Wherein, vacuum extractor comprises the first cylinder, vacuum (-tight) housing, vacuum lead and vavuum pump; The first cylinder is installed on the top of frame, and vacuum (-tight) housing and the piston rod of the first cylinder are connected and are positioned at the top of banburying chamber's opening; One end of vacuum lead is communicated with banburying chamber through vacuum (-tight) housing, and the other end of vacuum lead is connected with vavuum pump.
Wherein, the port that vacuum lead is communicated with banburying chamber is provided with strainer valve.
Wherein, vacuum extractor also comprises vacuum drainage case, and vacuum drainage case is connected with vavuum pump by a flexible pipe.
Wherein, material pressing device comprises the second cylinder, and the second cylinder is installed on the top of frame, the piston rod of the second cylinder is connected with hammer, and hammer is positioned at the top of banburying chamber, wherein, the piston rod of the second cylinder, through vacuum (-tight) housing, is provided with sealing ring between the piston rod of the second cylinder and vacuum (-tight) housing.
Wherein, the periphery of frame is provided with the protective cover of the piston rod of piston rod for sealing vacuum (-tight) housing, the first cylinder and the second cylinder.
Wherein, banburying device comprises motor, gearbox and banburying roller, and motor, gearbox are all installed on the bottom of frame, and the main shaft of motor is connected with the input of gearbox, and the output of gearbox is connected with banburying roller, and banburying roller is positioned at banburying chamber.
Wherein, also comprise air compressor machine, air cleaner, gas circuit regulator and route controller, air compressor machine is sequentially connected by pipeline with air cleaner, gas circuit regulator and route controller, and route controller is connected with the first cylinder and the second cylinder respectively.
Beneficial effect of the present invention: one of the present invention vacuumizes banburying machine, can carry out automatic vacuum to banburying chamber in the course of the work, prevent that the pernicious gas discharge external world in banburying chamber from polluting, and stop industrial chemicals in banburying chamber by extraneous air oxidation, and guarantee to produce high quality product; And to realizing the low carbon development of rubber industry, and reduction energy resource consumption has great importance; Ensure production efficiency and the product quality of rubber, to constructing, modernization is high-quality and efficient, energy-saving and emission-reducing enterprise and set up friendly environment society, has very important strategic importance.
Brief description of the drawings
Fig. 1 is that master of the present invention looks internal structure schematic diagram.
Fig. 2 is that internal structure schematic diagram is looked on a left side of the present invention.
Fig. 3 is perspective view of the present invention.
Fig. 4 is that the present invention hides the structural representation after frame.
Fig. 5 is the working state schematic representation of protective cover of the present invention.
Reference numeral comprises:
10-frame, 20-banburying chamber, 30-the first cylinder 31-vacuum (-tight) housing
32-vacuum lead, 33-vavuum pump, 34-vacuum drainage case, 35-flexible pipe
40-the second cylinder 41-hammer 42-sealing ring 50-protective cover
60-motor, 61-gearbox, 62-banburying roller, 70-air compressor machine
71-air cleaner, 72-gas circuit regulator, 73-route controller.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail.
As shown in Figures 1 to 5, one of the present invention vacuumizes banburying machine, comprise frame 10, the bottom of frame 10 is provided with banburying chamber 20, the top of frame 10 is provided with material pressing device, banburying chamber 20 is connected with banburying device, and the top of banburying chamber 20 is provided with the vacuum extractor for banburying chamber 20 is vacuumized.
In the time that startup banbury carries out work, first multiple industrial chemicals is put in banburying chamber 20, the material pressing device extruding that multiple industrial chemicals arranges through frame 10 tops, the banburying device contact that multiple industrial chemicals is connected with banburying chamber 20 as best one can, now, the work of banburying device is carried out roll-in to multiple industrial chemicals and is uniformly mixed, simultaneously, vacuum extractor vacuumizes work to banburying chamber 20, in mixing process, can get rid of moisture to multiple industrial chemicals to reach, eliminate bubble, isolated air, play the oxidized effect of industrial chemicals preventing in banburying chamber 20, the unified pernicious gas discharging in banburying chamber 20 simultaneously. the present invention can carry out automatic vacuum to banburying chamber 20 in the course of the work, prevents that pernicious gas in banburying chamber 20 from discharging the external world and polluting, and stops industrial chemicals in banburying chamber 20 by extraneous air oxidation, and guarantees to produce high quality product, and to realizing the low carbon development of rubber industry, and reduction energy resource consumption has great importance, ensure production efficiency and the product quality of rubber, to constructing, modernization is high-quality and efficient, energy-saving and emission-reducing enterprise and set up friendly environment society, has very important strategic importance.
In the present embodiment, vacuum extractor comprises the first cylinder 30, vacuum (-tight) housing 31, vacuum lead 32 and vavuum pump 33; The first cylinder 30 is installed on the top of frame 10, and vacuum (-tight) housing 31 and the piston rod of the first cylinder 30 are connected and are positioned at the top of banburying chamber's 20 openings; One end of vacuum lead 32 is communicated with banburying chamber 20 through vacuum (-tight) housing 31, and the other end of vacuum lead 32 is connected with vavuum pump 33; Concrete, the first cylinder 30 piston rod drive connected vacuum (-tight) housing 31 to decline, until vacuum (-tight) housing 31 press seals are lived the opening of banburying chamber 20, make banburying chamber 20 and vacuum (-tight) housing 31 form the space of a sealing, now, vavuum pump 33 startup work, vavuum pump 33 vacuumizes banburying chamber 20 by vacuum lead 32, gas in banburying chamber 20 is discharged, until make banburying chamber 20 form the state of a vacuum; This course of work of the technical program has realized: one, stop industrial chemicals freely to be discharged from banburying chamber 20 mixing the process issuable harmful gas of banburying (such as pernicious gases such as polyformaldehyde, epoxy resin), the environmental pollution in minimizing workshop; Two, prevent that industrial chemicals is constantly oxidized, cause industrial chemicals to go bad in the time that unmixed banburying is complete; Three, the ratio of guaranteeing multiple industrial chemicals formula remains on set ratio value, plays the effect that ensures product quality.
For guaranteeing that vavuum pump 33 prevents from the powder of industrial chemicals to discharge with gas in the time vacuumizing in to banburying chamber 20 by vacuum lead 32, the port being communicated with banburying chamber 20 in vacuum lead 32 arranges a strainer valve, strainer valve can play the effect of Chalk-dust filtering particle, be that vavuum pump 33 is while vacuumizing by vacuum lead 32, the dust granules that industrial chemicals produces can filter out through trap valve, gas is normally detached discharge by vavuum pump 33 by vacuum lead 32, while guaranteeing to vacuumize, extract the gas in banburying chamber 20 out and can not affect the mixing work of the industrial chemicals in banburying chamber 20, and then the quality of guarantee product.
In the present embodiment, vacuum extractor also comprises vacuum drainage case 34, vacuum drainage case 34 is connected with vavuum pump 33 by a flexible pipe 35, in the time that vavuum pump 33 vacuumizes in to banburying chamber 20, moisture in banburying chamber 20 can be detached by vavuum pump 33 along with gas simultaneously, now vacuum lead 32 is extracted the air in banburying chamber 20 and moisture drain into out in the vacuum drainage case 34 being connected with vavuum pump 33 in the lump, and harmful gas is directly dissolved in to the water the inside in vacuum drainage case 34; The whole course of work not only can play the effect of getting rid of the moisture in banburying chamber 20, eliminate the bubble in banburying chamber 20 simultaneously, unified gas in banburying chamber 20 extracted and dissolved in to the water in vacuum drainage case 34, prevent that the air that the pernicious gas in banburying chamber 20 freely discharges to external world from polluting, there is very important strategic importance to realizing sustainable development.
In the present embodiment, material pressing device comprises the second cylinder 40, the second cylinder 40 is installed on the top of frame 10, the piston rod of the second cylinder 40 is connected with hammer 41, hammer 41 is positioned at the top of banburying chamber 20, wherein, the piston rod of the second cylinder 40 is through being provided with sealing ring 42 between the piston rod of vacuum (-tight) housing 31, the second cylinders 40 and vacuum (-tight) housing 31, when work, multiple industrial chemicals is dropped into from the openend of banburying chamber 20, now needing first to start the second cylinder 40 works, the second cylinder 40 drives connected hammer 41 to push downwards by piston rod, until multiple industrial chemicals is concentrated and is squeezed on the banburying device that banburying chamber 20 connects, mix multiple industrial chemicals and need to have larger power to put on wherein could to be stirred into jelly owing to stirring banburying, the technical program adopts the second cylinder 40 to drive hammer 41 can well industrial chemicals be pushed, and the final multiple industrial chemicals of realizing after banburying device stirs banburying forms the synthesis material of jelly or plasticizing shape, wherein, the second cylinder 40 drives hammer 41 by the up and down realization of piston rod, and this piston rod is through vacuum (-tight) housing 31, and this piston rod is provided with sealing-plug through the junction of vacuum (-tight) housing 31, guarantee to there will not be through the hole place of vacuum (-tight) housing 31 at this piston rod the situation of gas leakage, this of the technical program kind of design, guarantee piston rod pass vacuum (-tight) housing 31 move up and down drive hammer 41 push in the process of industrial chemicals, can not affect the work that vacuumizes that vacuum extractor carries out banburying chamber 20, realize and vacuumizing at the volley and Danone reaches the effect of sealing, realization comprises dynamically and the static function that vacuumizes mode and deposit.
In the present embodiment, the periphery of frame 10 is provided with the protective cover 50 of the piston rod of piston rod for sealing vacuum (-tight) housing 31, the first cylinder 30 and the second cylinder 40; When starting after vacuum extractor, material pressing device and banburying device; the periphery of more peripheral frame 10 protective cover 50 arranging being covered to whole vacuum (-tight) housing 31, the piston rod of the first cylinder 30 and the piston rod of the second cylinder 40; protective cover 50 shields to each mechanical part at work; now; vacuum extractor enters the exhaust condition that vacuumizes and give a dinner of welcome again comprehensively; can also prevent that staff from touching the mechanical part carrying out in work; prevent security incident, ensure to produce and normally carry out safely.
In the present embodiment, banburying device comprises motor 60, gearbox 61 and banburying roller 62, and motor 60, gearbox 61 are all installed on the bottom of frame 10, and the main shaft of motor 60 is connected with the input of gearbox 61, the output of gearbox 61 is connected with banburying roller 62, and banburying roller 62 is positioned at banburying chamber 20; The technical program connects gearbox 61 by motor 60 and drives banburying roller 62 to be uniformly mixed banburying to number of chemical raw material again, by the setting of gearbox 61, can effectively apply larger power to number of chemical raw material and stir banburying mixing, guarantee mixing multiple industrial chemicals agglutination thing, ensure product quality.
In the present embodiment, also comprise air compressor machine 70, air cleaner 71, gas circuit regulator 72 and route controller 73, air compressor machine 70 is sequentially connected by pipeline with air cleaner 71, gas circuit regulator 72 and route controller 73, and route controller 73 is connected with the first cylinder 30 and the second cylinder 40 respectively; Air compressor machine 70 provides power, and air cleaner 71 separates extraneous gas with moisture content, the γ-ray emission pressure of moisture content after filtering, and through gas circuit regulator 72, gas circuit regulator 72 is delivered to the first cylinder 30 and the second cylinder 40 the air pressure that needs great pressure, route controller 73 controls the first cylinder 30 again and the second cylinder 40 moves, thereby makes the first cylinder 30 and the second cylinder 40 realize driving work; The technical program is delivered to the first cylinder 30 and the second cylinder 40 after gas being filtered to moisture content by air cleaner 71 again, can play a protective role to the first cylinder 30 and the second cylinder 40.
Above content is only preferred embodiment of the present invention, for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, and this description should not be construed as limitation of the present invention.

Claims (3)

1. vacuumize a banburying machine, comprise frame (10), the bottom of frame (10) is provided with banburying chamber (20), frame (10)Top is provided with material pressing device, and banburying chamber (20) is connected with banburying device, it is characterized in that: the top of banburying chamber (20) is provided withFor the vacuum extractor that banburying chamber (20) is vacuumized;
Vacuum extractor comprises the first cylinder (30), vacuum (-tight) housing (31), vacuum lead (32) and vavuum pump (33); The first cylinder(30) be installed on the top of frame (10), vacuum (-tight) housing (31) is connected with the piston rod of the first cylinder (30) and is positioned at banburying chamber (20)The top of opening; One end of vacuum lead (32) is communicated with banburying chamber (20) through vacuum (-tight) housing (31), vacuum lead (32)The other end be connected with vavuum pump (33);
Material pressing device comprises the second cylinder (40), and the second cylinder (40) is installed on the top of frame (10), the second cylinder (40)Piston rod is connected with hammer (41), and hammer (41) is positioned at the top of banburying chamber (20), and wherein, the piston rod of the second cylinder (40) is wornCross vacuum (-tight) housing (31), between the piston rod of the second cylinder (40) and vacuum (-tight) housing (31), be provided with sealing ring (42);
Vacuum lead (32) is provided with strainer valve with the port that banburying chamber (20) is communicated with;
The periphery of frame (10) is provided with piston rod and the second cylinder (40) for sealing vacuum (-tight) housing (31), the first cylinder (30)The protective cover (50) of piston rod;
Also comprise air compressor machine (70), air cleaner (71), gas circuit regulator (72) and route controller (73), air compressor machine(70) be sequentially connected gas circuit by pipeline with air cleaner (71), gas circuit regulator (72) and route controller (73)Control device (73) is connected with the first cylinder (30) and the second cylinder (40) respectively.
2. one according to claim 1 vacuumizes banburying machine, it is characterized in that: vacuum extractor also comprises vacuum drainageCase (34), vacuum drainage case (34) is connected with vavuum pump (33) by a flexible pipe (35).
3. one according to claim 1 vacuumizes banburying machine, it is characterized in that: banburying device comprises motor (60), becomesSpeed case (61) and banburying roller (62), motor (60), gearbox (61) are all installed on the bottom of frame (10), the main shaft of motor (60)Be connected with the input of gearbox (61), the output of gearbox (61) is connected with banburying roller (62), and banburying roller (62) is positioned at closeIn refining chamber (20).
CN201310525322.3A 2013-10-31 2013-10-31 One vacuumizes banburying machine Active CN103552167B (en)

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CN103552167B true CN103552167B (en) 2016-05-04

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105479615A (en) * 2015-10-06 2016-04-13 常州市博尔塑胶制品有限公司 Internal mixer for mould
CN107336373A (en) * 2016-12-19 2017-11-10 东莞市昶丰机械科技有限公司 A kind of new-type atmosphere protection titanium alloy banbury
TWI616302B (en) * 2017-01-25 2018-03-01 C T M Co Ltd Continuous foam controlled pressure forming method
CN111300677B (en) * 2019-07-31 2022-04-01 江苏圣耐谱特新材料有限公司 Rubber processing equipment based on green
CN110722694A (en) * 2019-11-21 2020-01-24 东莞鸿祥机械有限公司 Frequency conversion double-driving belt vacuumizing precise numerical control internal mixer

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Publication number Priority date Publication date Assignee Title
GB852173A (en) * 1958-03-20 1960-10-26 Farrel Birmincham Company Method and apparatus for removing liquid from plastic material in a mixing device
US5882112A (en) * 1996-07-25 1999-03-16 Continental Ag Elastomer mixing unit
CN201098960Y (en) * 2007-08-27 2008-08-13 江苏东旭科技有限公司 Waste gas treatment device for waste and old rubber kneading machine
CN201647148U (en) * 2010-03-08 2010-11-24 广东荣诚食品有限公司 Vacuum package machine
CN203600450U (en) * 2013-10-31 2014-05-21 东莞市利拿实业有限公司 Vacuumizing internal mixer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB852173A (en) * 1958-03-20 1960-10-26 Farrel Birmincham Company Method and apparatus for removing liquid from plastic material in a mixing device
US5882112A (en) * 1996-07-25 1999-03-16 Continental Ag Elastomer mixing unit
CN201098960Y (en) * 2007-08-27 2008-08-13 江苏东旭科技有限公司 Waste gas treatment device for waste and old rubber kneading machine
CN201647148U (en) * 2010-03-08 2010-11-24 广东荣诚食品有限公司 Vacuum package machine
CN203600450U (en) * 2013-10-31 2014-05-21 东莞市利拿实业有限公司 Vacuumizing internal mixer

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