CN103552167A - Vacuumizing mixing machine - Google Patents

Vacuumizing mixing machine Download PDF

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Publication number
CN103552167A
CN103552167A CN201310525322.3A CN201310525322A CN103552167A CN 103552167 A CN103552167 A CN 103552167A CN 201310525322 A CN201310525322 A CN 201310525322A CN 103552167 A CN103552167 A CN 103552167A
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CN
China
Prior art keywords
banburying
vacuum
cylinder
chamber
machine
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201310525322.3A
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Chinese (zh)
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CN103552167B (en
Inventor
王孔金
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Guangdong harvest Industrial Co., Ltd.
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王孔金
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Publication date
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Priority to CN201310525322.3A priority Critical patent/CN103552167B/en
Publication of CN103552167A publication Critical patent/CN103552167A/en
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Publication of CN103552167B publication Critical patent/CN103552167B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/86Component parts, details or accessories; Auxiliary operations for working at sub- or superatmospheric pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/18Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/183Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/28Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control

Abstract

The invention relates to the technical field of chemical-material mixing equipment and particularly relates to a vacuumizing mixing machine. The vacuumizing mixing machine comprises a rack, wherein the lower part of the rack is provided with a mixing chamber; the upper part of the rack is provided with a pressing device; the mixing chamber is connected with a mixing device; a vacuumizing device for vacuumizing the mixing chamber is arranged above the mixing chamber. The vacuumizing mixing machine has the advantages that the mixing chamber can be automatically vacuumized in a working process, so that harmful gases in the mixing chamber are prevented from being exhausted to the outside and further causing pollution, chemical materials in the mixing chamber are prevented from being oxidized by outside air, and high-quality products can be produced; the vacuumizing mixing machine is of great significance in low-carbon development of the rubber and plastic industry and reduction of the energy consumption; the production efficiency and the quality of rubber products are guaranteed, and the vacuumizing mixing machine has an important strategic interest in building the modern high-quality, high-efficiency, energy-saving and emission-reducing type enterprises and establishing the environment-friendly society.

Description

A kind of banburying machine that vacuumizes
Technical field
The present invention relates to industrial chemicals banburying equipment technical field, relate in particular to a kind of banburying machine that vacuumizes.
Background technology
The production of chemical industry, product of rubber and plastic is generally the glue forming after for example, mixing by multiple industrial chemicals blend (: EVA, PE, PVC, TPV blowing agent, crosslinking agent, Masterbatch, other industrial chemicals such as carbon fiber, CNT, rubber plastic blend), the synthetic material of powdery.And banbury is a kind of mix and blend that multiple industrial chemicals can be carried out, be finally processed into the plant equipment of mixing jelly.Existing banbury is when mixing banburying, there will be chemical industry formula material in the process of pressurization motion, air comes and goes the phenomenon of turnover repeatedly, air comes and goes in the process of turnover repeatedly, can take the powder of banburying chamber out of, the hyperoxic air of Ye Huiba banburying chamber periphery constantly contacts fully with the material in banburying chamber simultaneously, thereby cause existing banbury to occur following some technological deficiency: one, workshop condition is contaminated, industrial chemicals may produce harmful gas in the process of mixing banburying, such as: polyformaldehyde, the pernicious gases such as epoxy resin, two, industrial chemicals is constantly oxidized, causes industrial chemicals rotten when unmixed banburying is complete, three, the proportional imbalance of multiple industrial chemicals formula, has a strong impact on the quality of product.
Summary of the invention
The object of the invention is to provide a kind of for the deficiencies in the prior art and can to banburying chamber, carry out automatic vacuum in the course of the work, prevent that the pernicious gas discharge external world in banburying chamber from polluting, and stop industrial chemicals in banburying chamber by extraneous air oxidation, and guarantee to produce the banbury of high quality of products.
For achieving the above object, a kind of banburying machine that vacuumizes of the present invention, comprises frame, the bottom of frame is provided with banburying chamber, the top of frame is provided with material pressing device, and banburying chamber is connected with banburying device, and the top of banburying chamber is provided with the vacuum extractor for banburying chamber is vacuumized.
Wherein, vacuum extractor comprises the first cylinder, vacuum (-tight) housing, vacuum lead and vavuum pump; The first cylinder is installed on the top of frame, and vacuum (-tight) housing and the piston rod of the first cylinder are connected and are positioned at the top of banburying chamber's opening; One end of vacuum lead is communicated with banburying chamber through vacuum (-tight) housing, and the other end of vacuum lead is connected with vavuum pump.
Wherein, the port that vacuum lead is communicated with banburying chamber is provided with strainer valve.
Wherein, vacuum extractor also comprises vacuum drainage case, and vacuum drainage case is connected with vavuum pump by a flexible pipe.
Wherein, material pressing device comprises the second cylinder, and the second cylinder is installed on the top of frame, the piston rod of the second cylinder is connected with hammer, and hammer is positioned at the top of banburying chamber, wherein, the piston rod of the second cylinder, through vacuum (-tight) housing, is provided with sealing ring between the piston rod of the second cylinder and vacuum (-tight) housing.
Wherein, the periphery of frame is provided with for sealing the protective cover of the piston rod of vacuum (-tight) housing, the first cylinder and the piston rod of the second cylinder.
Wherein, banburying device comprises motor, gearbox and banburying roller, and motor, gearbox are all installed on the bottom of frame, and the main shaft of motor is connected with the input of gearbox, and the output of gearbox is connected with banburying roller, and banburying roller is positioned at banburying chamber.
Wherein, also comprise air compressor machine, air cleaner, gas circuit regulator and route controller, air compressor machine is sequentially connected by pipeline with air cleaner, gas circuit regulator and route controller, and route controller is connected with the first cylinder and the second cylinder respectively.
Beneficial effect of the present invention: a kind of banburying machine that vacuumizes of the present invention, can to banburying chamber, carry out automatic vacuum in the course of the work, prevent that the pernicious gas discharge external world in banburying chamber from polluting, and stop industrial chemicals in banburying chamber by extraneous air oxidation, and guarantee to produce high quality product; And to realizing the low carbon development of rubber industry, and reduction energy resource consumption has great importance; Guarantee production efficiency and the product quality of rubber, to constructing, modernization is high-quality and efficient, energy-saving and emission-reducing enterprise and set up friendly environment society, has very important strategic importance.
Accompanying drawing explanation
Fig. 1 is that master of the present invention looks internal structure schematic diagram.
Fig. 2 is that internal structure schematic diagram is looked on a left side of the present invention.
Fig. 3 is perspective view of the present invention.
Fig. 4 is that the present invention hides the structural representation after frame.
Fig. 5 is the working state schematic representation of protective cover of the present invention.
Reference numeral comprises:
10-frame 20— banburying chamber, 30-the first cylinder 31-vacuum (-tight) housing
32-vacuum lead, 33-vavuum pump, 34-vacuum drainage case, 35-flexible pipe
40-the second cylinder 41-hammer 42-sealing ring 50-protective cover
60-motor, 61-gearbox, 62-banburying roller, 70-air compressor machine
71-air cleaner, 72-gas circuit regulator, 73-route controller.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
As shown in Figures 1 to 5, a kind of banburying machine that vacuumizes of the present invention, comprise frame 10, the bottom of frame 10 is provided with banburying chamber 20, the top of frame 10 is provided with material pressing device, banburying chamber 20 is connected with banburying device, and the top of banburying chamber 20 is provided with the vacuum extractor for banburying chamber 20 is vacuumized.
When startup banbury carries out work, first multiple industrial chemicals is put in banburying chamber 20, the material pressing device extruding that multiple industrial chemicals arranges through frame 10 tops, the banburying device contact that multiple industrial chemicals is connected with banburying chamber 20 as best one can, now, the work of banburying device is carried out roll-in to multiple industrial chemicals and is uniformly mixed, simultaneously, vacuum extractor vacuumizes work to banburying chamber 20, to reach, to multiple industrial chemicals, in mixing process, can get rid of moisture, eliminate bubble, isolated air, play the oxidized effect of industrial chemicals preventing in banburying chamber 20, pernicious gas in the banburying chamber 20 of unification discharge simultaneously.The present invention can carry out automatic vacuum to banburying chamber 20 in the course of the work, prevents that pernicious gas in banburying chamber 20 from discharging the external world and polluting, and stops industrial chemicals in banburying chamber 20 by extraneous air oxidation, and guarantees to produce high quality product; And to realizing the low carbon development of rubber industry, and reduction energy resource consumption has great importance; Guarantee production efficiency and the product quality of rubber, to constructing, modernization is high-quality and efficient, energy-saving and emission-reducing enterprise and set up friendly environment society, has very important strategic importance.
In the present embodiment, vacuum extractor comprises the first cylinder 30, vacuum (-tight) housing 31, vacuum lead 32 and vavuum pump 33; The first cylinder 30 is installed on the top of frame 10, and vacuum (-tight) housing 31 and the piston rod of the first cylinder 30 are connected and are positioned at the top of banburying chamber's 20 openings; One end of vacuum lead 32 is communicated with through vacuum (-tight) housing 31Yu banburying chamber 20, and the other end of vacuum lead 32 is connected with vavuum pump 33; Concrete, the first cylinder 30 piston rod drive connected vacuum (-tight) housing 31 to decline, until vacuum (-tight) housing 31 press seals are lived the opening of banburying chamber 20, make banburying chamber 20 and vacuum (-tight) housing 31 form the space of a sealing, now, vavuum pump 33 startup work, vavuum pump 33 vacuumizes by vacuum lead 32Dui banburying chamber 20, gas in banburying chamber 20 is discharged, until make banburying chamber 20 form the state of a vacuum; This course of work of the technical program has realized: one, stop industrial chemicals mix the issuable harmful gas of process of banburying (such as: the pernicious gases such as polyformaldehyde, epoxy resin) from banburying chamber 20, freely discharge the environmental pollution in minimizing workshop; Two, prevent that industrial chemicals is constantly oxidized, cause industrial chemicals to go bad when unmixed banburying is complete; Three, the ratio of guaranteeing multiple industrial chemicals formula remains on set ratio value, plays the effect that guarantees product quality.
Prevent from the powder of industrial chemicals to discharge with gas when guaranteeing that vavuum pump 33 vacuumizes in by vacuum lead 32Dui banburying chamber 20, the port being communicated with in vacuum lead 32Yu banburying chamber 20 arranges a strainer valve, strainer valve can play the effect of Chalk-dust filtering particle, be that vavuum pump 33 is when vacuumize by vacuum lead 32, the dust granules that industrial chemicals produces can filter out through trap valve, gas is normally detached discharge by vavuum pump 33 by vacuum lead 32, while guaranteeing to vacuumize, extract the gas in banburying chamber 20 out and can not affect the mixing work of the industrial chemicals in banburying chamber 20, and then the quality of assurance product.
In the present embodiment, vacuum extractor also comprises vacuum drainage case 34, vacuum drainage case 34 is connected with vavuum pump 33 by a flexible pipe 35, while vacuumizing in vavuum pump 33Dui banburying chamber 20, moisture in banburying chamber 20 can be detached by vavuum pump 33 along with gas simultaneously, now vacuum lead 32 is extracted the air in banburying chamber 20 and moisture drain into out in the vacuum drainage case 34 being connected with vavuum pump 33 in the lump, and harmful gas is directly dissolved in to the water the inside in vacuum drainage case 34; The whole course of work not only can play the effect of getting rid of the moisture in banburying chamber 20, eliminate the bubble in banburying chamber 20 simultaneously, unified gas in banburying chamber 20 extracted and dissolved in to the water in vacuum drainage case 34, prevent that the air that the pernicious gas in banburying chamber 20 freely discharges to external world from polluting, to realizing sustainable development, there is very important strategic importance.
In the present embodiment, material pressing device comprises the second cylinder 40, the second cylinder 40 is installed on the top of frame 10, the piston rod of the second cylinder 40 is connected with hammer 41, hammer 41 is positioned at the top of banburying chamber 20, wherein, the piston rod of the second cylinder 40 is through being provided with sealing ring 42 between the piston rod of vacuum (-tight) housing 31, the second cylinders 40 and vacuum (-tight) housing 31, during work, multiple industrial chemicals is dropped into from the openend of banburying chamber 20, now need first to start the second cylinder 40 work, the second cylinder 40 drives connected hammer 41 to push downwards by piston rod, until multiple industrial chemicals is concentrated on the banburying device that is squeezed in banburying chamber's 20 connections, owing to stirring banburying, mix multiple industrial chemicals and need to have larger power to put on wherein could to be stirred into jelly, the technical program adopts the second cylinder 40 to drive hammer 41 can well industrial chemicals be pushed, and the final multiple industrial chemicals of realizing after banburying device stirs banburying forms the synthesis material of jelly or plasticizing shape, wherein, the second cylinder 40 drives hammer 41 by the up and down realization of piston rod, and this piston rod is through vacuum (-tight) housing 31, and this piston rod is provided with sealing-plug through the junction of vacuum (-tight) housing 31, guarantee to there will not be through the place, hole of vacuum (-tight) housing 31 at this piston rod the situation of gas leakage, this of the technical program kind of design, guarantee that piston rod passes vacuum (-tight) housing 31 and moves up and down and drive in the process of hammer 41 extruding industrial chemicals, can not affect the work that vacuumizes that vacuum extractor carries out banburying chamber 20, realize and to vacuumize at the volley and Danone reaches the effect of sealing, realization comprises dynamically and the static function that vacuumizes mode and deposit.
In the present embodiment, the periphery of frame 10 is provided with for sealing the protective cover 50 of the piston rod of vacuum (-tight) housing 31, the first cylinder 30 and the piston rod of the second cylinder 40; After starting vacuum extractor, material pressing device and banburying device; the periphery of the more peripheral protective cover 50 arranging of frame 10 being covered to whole vacuum (-tight) housing 31, the piston rod of the first cylinder 30 and the piston rod of the second cylinder 40; 50 pairs of protective covers each mechanical part at work shields; now; vacuum extractor enters the exhaust condition that vacuumizes and give a dinner of welcome again comprehensively; can also prevent that staff from touching the mechanical part carrying out in work; prevent security incident, guarantee to produce and normally carry out safely.
In the present embodiment, banburying device comprises motor 60, gearbox 61 and banburying roller 62, and motor 60, gearbox 61 are all installed on the bottom of frame 10, and the main shaft of motor 60 is connected with the input of gearbox 61, the output of gearbox 61 is connected with banburying roller 62, and banburying roller 62 is positioned at banburying chamber 20; The technical program connects gearbox 61 by motor 60 and drives 62 pairs of number of chemical raw materials of banburying roller to be uniformly mixed banburying again, by the setting of gearbox 61, can effectively to number of chemical raw material, apply larger power and stir banburying mixing, guarantee the mixing agglutination thing of multiple industrial chemicals, guarantee product quality.
In the present embodiment, also comprise air compressor machine 70, air cleaner 71, gas circuit regulator 72 and route controller 73, air compressor machine 70 is sequentially connected by pipeline with air cleaner 71, gas circuit regulator 72 and route controller 73, and route controller 73 is connected with the first cylinder 30 and the second cylinder 40 respectively; Air compressor machine 70 provides power, and air cleaner 71 carries out separated by extraneous gas with moisture content, the γ-ray emission pressure of moisture content after filtering, and through gas circuit regulator 72, gas circuit regulator 72 is needing the air pressure of great pressure to be delivered to the first cylinder 30 and the second cylinder 40, route controller 73 is controlled the first cylinder 30 and the second cylinder 40 actions again, thereby makes the first cylinder 30 and the second cylinder 40 realize driving work; The technical program is delivered to the first cylinder 30 and the second cylinder 40 after filtering moisture content by 71 pairs of gases of air cleaner again, can play a protective role to the first cylinder 30 and the second cylinder 40.
Above content is only preferred embodiment of the present invention, for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, and this description should not be construed as limitation of the present invention.

Claims (8)

1. one kind vacuumizes banburying machine, comprise frame (10), the bottom of frame (10) is provided with banburying chamber (20), the top of frame (10) is provided with material pressing device, banburying chamber (20) is connected with banburying device, it is characterized in that: the top of banburying chamber (20) is provided with the vacuum extractor for banburying chamber (20) is vacuumized.
2. a kind of banburying machine that vacuumizes according to claim 1, is characterized in that: vacuum extractor comprises the first cylinder (30), vacuum (-tight) housing (31), vacuum lead (32) and vavuum pump (33); The first cylinder (30) is installed on the top of frame (10), and vacuum (-tight) housing (31) and the piston rod of the first cylinder (30) are connected and are positioned at the top of banburying chamber (20) opening; One end of vacuum lead (32) is communicated with banburying chamber (20) through vacuum (-tight) housing (31), and the other end of vacuum lead (32) is connected with vavuum pump (33).
3. a kind of banburying machine that vacuumizes according to claim 2, is characterized in that: vacuum lead (32) is provided with strainer valve with the port that banburying chamber (20) is communicated with.
4. a kind of banburying machine that vacuumizes according to claim 2, is characterized in that: vacuum extractor also comprises vacuum drainage case (34), and vacuum drainage case (34) is connected with vavuum pump (33) by a flexible pipe (35).
5. a kind of banburying machine that vacuumizes according to claim 2, it is characterized in that: material pressing device comprises the second cylinder (40), the second cylinder (40) is installed on the top of frame (10), the piston rod of the second cylinder (40) is connected with hammer (41), hammer (41) is positioned at the top of banburying chamber (20), wherein, the piston rod of the second cylinder (40), through vacuum (-tight) housing (31), is provided with sealing ring (42) between the piston rod of the second cylinder (40) and vacuum (-tight) housing (31).
6. a kind of banburying machine that vacuumizes according to claim 1, is characterized in that: the periphery of frame (10) is provided with for sealing the protective cover (50) of the piston rod of vacuum (-tight) housing (31), the first cylinder (30) and the piston rod of the second cylinder (40).
7. a kind of banburying machine that vacuumizes according to claim 1, it is characterized in that: banburying device comprises motor (60), gearbox (61) and banburying roller (62), motor (60), gearbox (61) are all installed on the bottom of frame (10), the main shaft of motor (60) is connected with the input of gearbox (61), the output of gearbox (61) is connected with banburying roller (62), and banburying roller (62) is positioned at banburying chamber (20).
8. a kind of banburying machine that vacuumizes according to claim 5, it is characterized in that: also comprise air compressor machine (70), air cleaner (71), gas circuit regulator (72) and route controller (73), air compressor machine (70) is sequentially connected by pipeline with air cleaner (71), gas circuit regulator (72) and route controller (73), and route controller (73) is connected with the first cylinder (30) and the second cylinder (40) respectively.
CN201310525322.3A 2013-10-31 2013-10-31 One vacuumizes banburying machine Active CN103552167B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105479615A (en) * 2015-10-06 2016-04-13 常州市博尔塑胶制品有限公司 Internal mixer for mould
TWI616302B (en) * 2017-01-25 2018-03-01 C T M Co Ltd Continuous foam controlled pressure forming method
WO2018113386A1 (en) * 2016-12-19 2018-06-28 东莞市昶丰机械科技有限公司 Novel atmosphere protecting titanium alloy internal mixer
CN110271111A (en) * 2019-07-31 2019-09-24 浙江创城高分子材料有限公司 Environment-friendly mixing equipment for vehicle wear-resistant high-performance rubber material
CN110722694A (en) * 2019-11-21 2020-01-24 东莞鸿祥机械有限公司 Frequency conversion double-driving belt vacuumizing precise numerical control internal mixer

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105479615A (en) * 2015-10-06 2016-04-13 常州市博尔塑胶制品有限公司 Internal mixer for mould
WO2018113386A1 (en) * 2016-12-19 2018-06-28 东莞市昶丰机械科技有限公司 Novel atmosphere protecting titanium alloy internal mixer
TWI616302B (en) * 2017-01-25 2018-03-01 C T M Co Ltd Continuous foam controlled pressure forming method
CN110271111A (en) * 2019-07-31 2019-09-24 浙江创城高分子材料有限公司 Environment-friendly mixing equipment for vehicle wear-resistant high-performance rubber material
CN110271111B (en) * 2019-07-31 2020-04-03 浙江创城高分子材料有限公司 Environment-friendly mixing equipment for vehicle wear-resistant high-performance rubber material
CN111300677A (en) * 2019-07-31 2020-06-19 浙江创城高分子材料有限公司 Rubber processing equipment based on green
CN111300677B (en) * 2019-07-31 2022-04-01 江苏圣耐谱特新材料有限公司 Rubber processing equipment based on green
CN110722694A (en) * 2019-11-21 2020-01-24 东莞鸿祥机械有限公司 Frequency conversion double-driving belt vacuumizing precise numerical control internal mixer

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Address after: No. 8, two horizontal road, Chek Ling Industrial District, Houjie Town, Dongguan, Guangdong Province

Patentee after: Guangdong harvest Industrial Co., Ltd.

Address before: Dongguan City, Guangdong province 523957 city of Dongguan Baiqi Houjie Town Industrial Zone Lina Industrial Co. Ltd.

Patentee before: Dongguan Lina Industry Co., Ltd.

CP03 Change of name, title or address