CN103552137A - Bamboo substrate, bamboo floor and manufacturing methods of bamboo substrate and bamboo floor - Google Patents
Bamboo substrate, bamboo floor and manufacturing methods of bamboo substrate and bamboo floor Download PDFInfo
- Publication number
- CN103552137A CN103552137A CN201310563883.2A CN201310563883A CN103552137A CN 103552137 A CN103552137 A CN 103552137A CN 201310563883 A CN201310563883 A CN 201310563883A CN 103552137 A CN103552137 A CN 103552137A
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- China
- Prior art keywords
- bamboo
- substrate
- clappers
- floor
- panel
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/04—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
- E04F15/045—Layered panels only of wood
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
- E04F15/048—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top surface of assembled elongated wooden strip type
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Forests & Forestry (AREA)
- Floor Finish (AREA)
Abstract
The invention provides a bamboo substrate, a bamboo floor and manufacturing methods of the bamboo substrate and the bamboo floor. The bamboo substrate is provided with an upper surface and a lower surface in regular shapes, as well as flush end faces and side faces, or end faces and side faces with mortice structures. The bamboo substrate comprises at least one bamboo plate with a whole raw bamboo connected surface, and cracks of the bamboo plates are filled with bonding materials. One or more bamboo substrates and a panel are composited to form the bamboo floor. A utilization rate of raw materials is greatly increased, and compared with a bamboo veneer bonded by a plurality of small bamboo battens in the traditional technology, the stability of the bamboo substrate manufactured by one or more bamboo plates flattened entirely, and the bamboo floor composited by the bamboo substrate and the panel is better. Simultaneously, the invention provides the manufacturing methods of the bamboo substrate and the bamboo floor. Procedure steps in the traditional technology are decreased, the labor cost is lowered greatly, and the utilization rate of the raw materials reaches 80-85%.
Description
Technical field
The present invention relates to a kind of bamboo substrate, bamboo floor and manufacture method thereof, belong to bamboo processing technique field.
Background technology
Existing bamboo product floor or other Furniture panel, conventionally by the thick bamboo tube of tubulose, made, from outside to inside, bamboo wall is by surf green, bamboo meat and tabasheer form, when making bamboo substrate, normally first bamboo wood is blocked, then on thick bamboo tube length direction, be divided into multi-disc bamboo cane, its cross section is in the arc-shaped, therefore, the both ends of bamboo cane circular arc will be cut away, in addition, the surf green of bamboo cane upper surface is owing to containing wax fat, be unfavorable for viscose glue and removed, the tabasheer of bamboo cane bottom surface is because the density than intermediate layer bamboo meat is high a lot, and adding the easy warpage of sheet material in man-hour, therefore, bottom tabasheer also needs to remove, finally be processed into the strip sheet that cross section is rectangle, a plurality of strip sheets need to be used bonding agent could splice well-thought-out plan veneer, and above-mentioned traditional processing method " is decaptitated and pinched tail ", has caused to a great extent waste of raw materials, bamboo removes interior outside epidermis, after smooth little bamboo cane, bamboo utilization rate is not high, is produced into floor or other Furniture panel and needs again constantly multi-layer bamboo Veneer gluing, so complex process, operation is many, and cost of labor is high, raw material loss nearly 70%.
Summary of the invention
Main purpose of the present invention is to provide a kind of bamboo substrate, bamboo floor, after it cuts former bamboo open, directly launching to flatten becomes full wafer bamboo clappers, one or more layers bamboo clappers is made bamboo substrate, after bamboo substrate and panel are compound, become bamboo floor or other Furniture panel, greatly improved utilization rate of raw materials, and compared with the bonding bamboo veneer forming of a plurality of little bamboo canes in traditional handicraft, the stability on the bamboo floor that bamboo substrate, bamboo substrate and panel that the whole flattened bamboo boards of the present invention is made are compound is better.
Main purpose of the present invention is also to provide the manufacture method on a kind of bamboo substrate, bamboo floor, and it has reduced the process of traditional handicraft, and cost of labor reduces greatly, and makes utilization rate of raw materials reach 80-85%.
In order to achieve the above object, the present invention adopts following technical scheme: a kind of bamboo substrate, the upper and lower surface with regular shape, there is end face concordant or that be formed with tenon groove structure and side, comprise that at least one deck has a whole surperficial bamboo clappers that is connected of former bamboo, in the crack of described bamboo clappers, fill binding material; Crack in described bamboo clappers comprises breach and gap, and the crack on bamboo clappers is not crack regular, that yet there is no rule and perforation, and therefore the bamboo clappers after described expansion does not rupture, and keeps the whole connected state of surperficial former bamboo.
Bamboo substrate as above, described bamboo clappers width is 100-200mm, bamboo clappers thickness is 2-20mm.
Bamboo substrate as above, comprises that multilayer has a whole surperficial bamboo clappers that is connected of former bamboo.
Bamboo substrate as above, has at least the whole surface that is connected of former bamboo of one deck to form described bamboo exposure of substrates surface outside in described ply-bamboo.
Bamboo substrate as above, described bamboo clappers has at least one naturally concordant ring, and ring runs through the width of described bamboo clappers, and owing to being that full wafer bamboo clappers launches to form, described ring is evenly unified, is not the ring of splicing, keeps natural unfoldable shape.
Bamboo substrate as above, described bamboo exposure of substrates surface outside has at least one naturally concordant ring, and ring runs through the width of described bamboo clappers.
A floor, comprises panel and substrate, and described substrate comprises above-mentioned bamboo substrate.
Bamboo as above floor, comprises that the bamboo substrate that panel and three layers of described bamboo clappers are made presses together, and in bamboo substrate intermediate layer, relative dual-side is along being provided with groove or the tenon connecting for flat button or snap close form.
Bamboo as above floor, described panel is bamboo plate or plank piece or artificial PVC plate.
A manufacture method for bamboo base material, comprises the steps: (1) mao bamboon fixed length, blanking; (2) split or three open thick bamboo tube, obtaining the bamboo cane that chord length is≤200mm; (3) roll, cutter shaft cutting removes surf green and removes tabasheer, open and flat, that obtain flattening, fissare have a whole surperficial bamboo clappers that is connected of former bamboo; (4) bleaching or carbonization; (5) dry; (6) by the fissare above-mentioned bamboo clappers impregnation flattening.
The manufacture method of bamboo base material as above, after step 6, the bamboo clappers after multilayer impregnation is compressed together by viscose glue and press.
The manufacture method on bamboo floor, comprises the steps: (1) mao bamboon fixed length, blanking; (2) split or three open thick bamboo tube, obtaining the bamboo cane that chord length is≤200mm; (3) roll, cutter shaft cutting removes surf green and removes tabasheer, open and flat, what obtain flattening has a whole surperficial bamboo clappers that is connected of former bamboo; (4) bleaching or carbonization; (5) dry; (6) by the fissare above-mentioned bamboo clappers impregnation flattening; (7) after the bamboo clappers of above-mentioned one or more layers flattening is first in aggregates by the compacting of press and viscose glue, then fit together by adhesive-layer with panel, become ground plate; (8) Fixed width, fixed length, fixed thick, tongue and groove become tenon and groove, paint; (9) packing warehouse-in.
The manufacture method on bamboo as above floor, described panel is bamboo plate or plank piece or artificial PVC plate.
The manufacture method on bamboo as above floor, in the step of cutting open, obtains the bamboo cane that chord length is 100-200mm in step (2).
The invention has the beneficial effects as follows: after the present invention cuts former bamboo open, directly launch pressing and become the whole connected bamboo clappers of surperficial former bamboo, compound bamboo floor or other furniture-plates of becoming afterwards of bamboo clappers and panel described in one or more layers, compare with the bonding bamboo veneer forming of a plurality of little bamboo canes in traditional handicraft, greatly improved utilization rate of raw materials, and the stability on the compound bamboo floor of the whole bamboo clappers flattening of the present invention bamboo substrate, bamboo substrate and the panel made is better.The manufacture method on bamboo substrate of the present invention, bamboo floor, has greatly reduced the process of traditional handicraft, and cost of labor reduces greatly, and makes utilization rate of raw materials reach 80-85%.When launching, there is random crackle in bamboo substrate of the present invention, can fully eliminate the internal stress of bamboo clappers, the crack of having avoided generation rule to connect is not easy to make plate body cracking like this in the process flattening, keep the whole connected state of former bamboo, improved the crudy of plate body.
The panel that bamboo of the present invention floor is used can be various patterns, rich and varied; Also can be bamboo clappers, plank, PVC plate or other panel material needing, bamboo substrate is natural bamboo line, pattern is natural, attractive in appearance, good decorating effect, owing to being that what to adopt is that the full wafer Bamboo flattening of cutting open forms, therefore, consistent, the expansion, and ring place surfacing naturally of ring, without projection, in processing technology, saved the step of scabbling ring.
Bamboo substrate of the present invention not only can be used as floor base material, also can be used as the base material of other Furniture panel, can be compound with applicable panel as required.
Accompanying drawing explanation
Fig. 1 is the front view of three layers of bamboo board structure of the embodiment of the present invention.
Fig. 2 is A place enlarged drawing in Fig. 1.
Fig. 3 is three layers of bamboo substrate end structural representation of the embodiment of the present invention.
Fig. 4 is the cutaway view of three layers of bamboo board structure of the embodiment of the present invention.
Fig. 5 is B place enlarged drawing in Fig. 4.
Fig. 6 is the process chart of embodiment of the present invention bamboo manufacture of substrates.
Fig. 7 is the process chart of embodiment of the present invention bamboo method for making floor.
Being described as follows of mark in accompanying drawing: 1-bamboo clappers, 2-crack, 3-ring, 4-tenon, 5-groove, 6-viscose glue.
7-upper surface, 8-lower surface.
The specific embodiment
The realization of the object of the invention, functional characteristics and beneficial effect, be described further below in conjunction with specific embodiment and accompanying drawing.
Below in conjunction with the drawings and specific embodiments, technical scheme of the present invention is described in further detail, so that those skilled in the art can better understand the present invention also, can be implemented, but illustrated embodiment is not as a limitation of the invention.
As Figure 1-5, embodiment of the present invention bamboo substrate, by three layers, having the whole surperficial bamboo clappers 1 that is connected of former bamboo forms by viscose glue pressing, bamboo substrate has upper surface 7, the lower surface 8 of regular shape, on the relative edge, two ends of intermediate layer bamboo substrate, be processed with groove 5 or the tenon 4 being connected with adjacent floor, tenon 4 coordinates with groove 5.Another two sides of bamboo substrate are concordant.
Described in embodiment of the present invention bamboo substrate, in the crack 2 of bamboo clappers 1, fill viscose glue 6; Crack 2 on bamboo clappers 1 is not crack regular, that yet there is no rule and perforation, has kept the whole connected state of former bamboo, and therefore described bamboo clappers 1 does not rupture.Described bamboo clappers 1 width is 100-200mm, and bamboo clappers 1 thickness is 2-20mm.
Described bamboo exposure of substrates surface outside has 2 naturally concordant rings 3, and ring 3 runs through the width of described bamboo clappers 1.
Bamboo floor, comprises and the bamboo substrate of panel and above-mentioned three layers has adhesive-layer on the contact-making surface of surface layer and bamboo substrate, both are suppressed and formed by viscose glue.Described panel is bamboo plate or plank piece or artificial PVC plate.(panel in the drawings not schematic diagram)
As shown in Figure 6, the manufacture method of embodiment of the present invention bamboo substrate, comprises the steps: (1) fresh mao bamboon fixed length, uses amputating saw blanking; (2) employing collides mao bamboon is split, and obtains the bamboo cane that chord length is 100-200mm; (3) roll, cutter shaft cutting removes surf green and removes tabasheer, open and flat, that obtain flattening, fissare have a whole surperficial bamboo clappers that is connected of former bamboo; (4) bleaching or carbonization; (5) dry; (6) by the fissare bamboo clappers impregnation of above-mentioned flattening.After step 6, the above-mentioned bamboo clappers after three layers of impregnation is compressed together by viscose glue and press.
As shown in Figure 7, the manufacture method on embodiment of the present invention bamboo floor, comprises the steps: (1) fresh mao bamboon fixed length, uses amputating saw blanking; (2) employing collides mao bamboon is split, and obtains the bamboo cane that chord length is 100-200mm; (3) roll, cutter shaft cutting removes surf green and removes tabasheer, open and flat, that obtain flattening, fissare have a whole surperficial bamboo clappers that is connected of former bamboo; (4) bleaching or the carbonization of employing carbide furnace; (5) adopt roller drying machine dry; (6) the bamboo substrate impregnation of above-mentioned flattening; (7) after the bamboo clappers of above-mentioned one or more layers flattening is first in aggregates by the compacting of press and viscose glue, fitting together by adhesive-layer with panel, becoming ground plate; (8) adopt trimmer Fixed width, tack saw fixed length, sander and four side moulder are fixed thick, and four side moulder, two-ends milling machine and bold and generous line tongue and groove form tenon and groove, roller coat paint; (9) dry rear packing warehouse-in.
Described panel is bamboo plate or plank piece or artificial PVC plate.
Claims (14)
1. a bamboo substrate, the upper and lower surface with regular shape, has end face concordant or that be formed with tenon groove structure and side, it is characterized in that, comprise that at least one deck has a whole surperficial bamboo clappers that is connected of former bamboo, in the crack of described bamboo clappers, fill binding material.
2. a kind of bamboo substrate according to claim 1, is characterized in that, described bamboo clappers width is 100-200mm, and bamboo clappers 1 thickness is 2-20mm.
3. bamboo substrate according to claim 1, is characterized in that: comprise that multilayer has a whole surperficial bamboo clappers that is connected of former bamboo.
4. bamboo substrate according to claim 3, is characterized in that: in described ply-bamboo, have at least the whole surface that is connected of former bamboo of one deck to form described bamboo exposure of substrates surface outside.
5. bamboo substrate according to claim 1, is characterized in that: described bamboo clappers has at least one naturally concordant ring, and ring runs through the width of described bamboo clappers.
6. a kind of bamboo substrate according to claim 4, is characterized in that: described bamboo exposure of substrates surface outside has at least one naturally concordant ring, and ring runs through the width of described bamboo clappers.
7. a bamboo floor, comprises panel and substrate, it is characterized in that, described substrate comprises arbitrary described bamboo substrate in claim 1-6.
8. bamboo according to claim 7 floor, is characterized in that: comprise that the bamboo substrate that panel and three layers of described bamboo clappers are made presses together, in bamboo substrate intermediate layer, relative dual-side is along being provided with groove or the tenon connecting for flat button or snap close form.
9. according to the bamboo floor described in claim 7 or 8, it is characterized in that: described panel is bamboo plate or plank piece or artificial PVC plate.
10. a manufacture method for bamboo base material, is characterized in that: comprise the steps: (1) mao bamboon fixed length, blanking; (2) split or three open thick bamboo tube, obtaining the bamboo cane that chord length is≤200mm; (3) roll, cutter shaft cutting removes surf green and removes tabasheer, open and flat, that obtain flattening, fissare have a whole surperficial bamboo clappers that is connected of former bamboo; (4) bleaching or carbonization; (5) dry; (6) by the fissare bamboo clappers impregnation of above-mentioned flattening.
The manufacture method of 11. bamboo base materials according to claim 10, is characterized in that: after step 6, the bamboo clappers after multilayer impregnation is compressed together by viscose glue and press.
The manufacture method on 12. 1 kinds of bamboo floors, is characterized in that: comprise the steps: (1) mao bamboon fixed length, blanking; (2) split or three open thick bamboo tube, obtaining the bamboo cane that chord length is≤200mm; (3) roll, cutter shaft cutting removes surf green and removes tabasheer, open and flat, that obtain flattening, fissare have a whole surperficial bamboo clappers that is connected of former bamboo; (4) bleaching or carbonization; (5) dry; (6) by the fissare bamboo clappers impregnation of above-mentioned flattening; (7) after the bamboo clappers of above-mentioned one or more layers flattening is first in aggregates by the compacting of press and viscose glue, then fit together by adhesive-layer with panel, become ground plate; (8) Fixed width, fixed length, fixed thick, tongue and groove become tenon and groove, paint; (9) packing warehouse-in.
The manufacture method on 13. bamboo according to claim 12 floors, described panel is bamboo plate or plank piece or artificial PVC plate.
The manufacture method on 14. bamboo according to claim 12 floors, in the step of cutting open, obtains the bamboo cane that chord length is 100-200mm in step (2).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310563883.2A CN103552137A (en) | 2013-11-14 | 2013-11-14 | Bamboo substrate, bamboo floor and manufacturing methods of bamboo substrate and bamboo floor |
| PCT/CN2013/087481 WO2015070472A1 (en) | 2013-11-14 | 2013-11-20 | Bamboo substrate, bamboo floor and manufacturing methods therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310563883.2A CN103552137A (en) | 2013-11-14 | 2013-11-14 | Bamboo substrate, bamboo floor and manufacturing methods of bamboo substrate and bamboo floor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103552137A true CN103552137A (en) | 2014-02-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310563883.2A Pending CN103552137A (en) | 2013-11-14 | 2013-11-14 | Bamboo substrate, bamboo floor and manufacturing methods of bamboo substrate and bamboo floor |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN103552137A (en) |
| WO (1) | WO2015070472A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476650A (en) * | 2014-11-24 | 2015-04-01 | 桐城市诚信木塑科技材料有限公司 | Bamboo flooring base material manufacturing technology |
| CN105317193A (en) * | 2014-07-29 | 2016-02-10 | 广东盈然木业有限公司 | Composite bamboo flooring |
| CN106217509A (en) * | 2016-07-29 | 2016-12-14 | 上海轩颂建筑科技有限公司 | A kind of preparation method of high-performance bamboo plywood |
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| CN2175080Y (en) * | 1993-10-14 | 1994-08-24 | 方汉文 | Decoration plate made of whole bamboo |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105317193A (en) * | 2014-07-29 | 2016-02-10 | 广东盈然木业有限公司 | Composite bamboo flooring |
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| CN106217509A (en) * | 2016-07-29 | 2016-12-14 | 上海轩颂建筑科技有限公司 | A kind of preparation method of high-performance bamboo plywood |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2015070472A1 (en) | 2015-05-21 |
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Application publication date: 20140205 |