CN103541365A - Hoop type adjustable head used for inner support of foundation pit engineering and construction method thereof - Google Patents

Hoop type adjustable head used for inner support of foundation pit engineering and construction method thereof Download PDF

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Publication number
CN103541365A
CN103541365A CN201310532602.7A CN201310532602A CN103541365A CN 103541365 A CN103541365 A CN 103541365A CN 201310532602 A CN201310532602 A CN 201310532602A CN 103541365 A CN103541365 A CN 103541365A
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anchor ear
thick walled
walled steel
steel tube
tube
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CN103541365B (en
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张明聚
赵鸿超
郭雪源
宋轶骏
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Beijing University of Technology
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Beijing University of Technology
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Abstract

The invention relates to a hoop type adjustable head used for an inner support of foundation pit engineering and a construction method thereof. The hoop type adjustable head can be arranged at any position of a steel support; the principle is that two synchronous jacks apply additive axial forces, a nick is machined in the inner side of the hoop, the axial forces are borne and transferred through the utilization of a friction force and an occlusion force between a hoop and an inner pipe, and the force transfer way is reliable. The adjustable head comprises the hoop and the inner pipe, wherein two jack trays are symmetrically welded at the left and the right of a hoop flange, hoop wing plates are welded at the upper side and the lower side, and high-intensity bolts are mounted. According to the invention, the problems of poor integrity and unreliable force transfer of the existing steel support system are solved efficiently, the construction safety is improved, strong operability, safe and fast construction and convenient detachment are achieved, the hoop type adjustable head can be used repeatedly, the unsafe method of driving a steel wedge in the steel support adjustable head to bear and transfer the axial forces via a point contact way is replaced, and promotional values and development foreground are achieved.

Description

A kind of hood type segmented head and job practices thereof for base pit engineering inner support
Technical field
The present invention relates to a kind of hood type segmented head and job practices thereof for base pit engineering inner support, for steel is supported and applies brace pre axial force, belong to base pit engineering inner support technical field.
Background technology
Foundation ditch steel is supported on extensive use in the construction of subway station cut and cover method, in steel support process is installed, applying controlling stratum horizontal movement of brace pre axial force is significant, and steel supports and applies the segmented head of pre-last item power employing Double-cylinder jack support top or the segmented head of single cylinder jack support top at present.These two kinds of methods are applying after brace pre axial force with jack, squeeze into gad piece, after stable, remove jack.Shortcoming is, steel supports and encloses purlin and adopt to put and contact, mode of transfer force is unreliable, easily cause stress to concentrate and eccentric force, node is unstable, and globality is poor, can not bearing tension, particularly, when stratum soil property is softer, first floor steel support place stratum is prone to the distortion outside foundation ditch, causes steel to support and comes off.Along with being on the increase of China's building foundation pit, the potential safety hazard that steel supports is urgently to be resolved hurrily, and for overcoming the poor shortcoming of steel support system globality, steel support segmented head needs new structure innovation, to strengthen steel support and to enclose purlin, is rigidly connected.
Summary of the invention
Based on the problems referred to above, the present invention proposes a kind of hood type segmented head and job practices thereof for base pit engineering inner support, solved that present steel support system globality is poor, the insecure problem of power transmission, it bears and transmits steel axial force of the supports by the frictional force between anchor ear and inner tube and snap-in force after installation.Hood type segmented head has changed the some connected mode of gad, can bear steel back shaft pressure, also can bear the outwards pulling force of distortion of soil layer, encloses purlin and is improved with steel support globality.
Technical scheme of the present invention is as follows:
A hood type segmented head for base pit engineering inner support, described hood type segmented head comprises anchor ear and inner tube; Described anchor ear is mainly comprised of thick walled steel tube I, anchor ear wing plate, anchor ear place flange, screw block carrier, and thick walled steel tube I one end is welded with anchor ear place flange; In thick walled steel tube I cross section both sides, be symmetrically set with screw block carrier, described screw block carrier respectively with thick walled steel tube I and anchor ear place flange welding; In the upper and lower both sides of thick walled steel tube I, be welded with respectively one group of anchor ear wing plate, every group of anchor ear wing plate is two, and be arranged in parallel, is provided with wing plate high-strength bolt hole and the wing plate floor of putting more energy on anchor ear wing plate; The cut opening that forms in the position of described thick walled steel tube I between two blocks of parallel anchor ear wing plates;
Described inner tube is mainly comprised of thick walled steel tube II, inner tube place flange, one end that described thick walled steel tube II is inserted in thick walled steel tube I is welded with inner tube shrouding, the other end of thick walled steel tube II is welded with inner tube place flange, is welded with the inner tube floor of putting more energy between described thick walled steel tube II and inner tube place flange; The thick walled steel tube II concentric of the thick walled steel tube I of described anchor ear and inner tube, and described thick walled steel tube I internal diameter is slightly larger than thick walled steel tube II external diameter.
Further, described thick walled steel tube I length is 300~500mm, and described anchor ear place flange thickness is 20~30mm, for preventing that steel axial force of the supports from crossing flange part, ambassador's anchor ear place and occurring large deformation.
Further, the spacing of every group of two blocks of anchor ear wing plates is 50~100mm.
Further, in wing plate high-strength bolt hole, be equipped with high-strength bolt.
Further, the length of described opening is 300~400mm.
Further, described thick walled steel tube I inner side arranges a circle indentation every 50~200mm.
Further, the described thick walled steel tube II strength of materials is lower than the strength of materials of anchor ear thick walled steel tube I, described thick walled steel tube II length is 300~500mm, process through sandblast, hacking on II surface, thick walled steel tube surface, to improve skin-friction coefficient, thick walled steel tube II length, as calculated, guarantee that material is not drawn bad.
Further, the thickness of described inner tube shrouding is 20~30mm.
Further, the thickness of described inner tube place flange is 20~30mm, in order to prevent that steel axial force of the supports from crossing flange part, ambassador's inner tube place and occurring large deformation.
The job practices of above-mentioned hood type segmented head in base pit engineering inner support, step is as follows:
Step 1: anchor ear is made: described anchor ear is processed by thick walled steel tube I, after the thick walled steel tube I processing of making anchor ear, need and the follow-up inner tube concentric that will process, the thick walled steel tube I internal diameter of anchor ear is slightly larger than the thick walled steel tube II external diameter of inner tube, in the inner side of thick walled steel tube I, indentation is set; At welding anchor ear place, anchor ear one end flange, the symmetrical position welding screw block carrier in flange cross section both sides, anchor ear place, screw block carrier length equates with the jack cylinder height that will arrange afterwards; In the upper and lower both sides of anchor ear, weld respectively one group of anchor ear wing plate, wing plate high-strength bolt hole and the wing plate floor of putting more energy into is set on anchor ear wing plate; Welded after anchor ear place flange, screw block carrier and anchor ear wing plate, between two blocks of anchor ear wing plates, cut thick walled steel tube I and form opening;
Step 2: inner tube is made: processed by thick walled steel tube II, the processing of sandblast, these increase frictional force of hacking is done on thick walled steel tube II surface; Thick walled steel tube II one end welding inner tube shrouding, other end welding inner tube place flange; Between thick walled steel tube II and inner tube place flange, weld the inner tube floor of putting more energy into;
Step 3: anchor ear is connected with inner tube: inner tube is inserted in anchor ear, tentatively tightened high-strength bolt in wing plate high-strength bolt hole, make it to be joined together to form hood type segmented head;
Step 4: the hood type segmented head that above-mentioned processing and fabricating is good supports and is transported to job site with the steel support fixed-segment of making in advance and steel, and steel is assembled in advance before supporting and installing;
Step 5: measurement and positioning, at steel, enclose on purlin above-mentioned steel support fixed-segment is accurately installed, the bolt on it is not tightened;
Step 6: adopt the assembled steel of straddle truck to support, and hood type segmented head be installed, by hood type segmented head two ends respectively with steel support and connection, check the connection state of each node;
Step 7: select suitable jack, must detect demarcation before use jack, accurately jack is placed on the screw block carrier of anchor ear, and check have without acceptance of persons;
Step 8: support and pressurize step by step by the jack pair steel on hood type segmented head according to the brace pre axial force of design, check during this time stability, the fastness of each connecting portion, brace pre axial force reach design axle power 10% time, check that steel supports and steel enclose purlin have or not abnormal after, tighten the bolt of steel support fixed-segment;
Step 9: when brace pre axial force reaches setting value, should again check each connected node has non-loosening, distortion whether to exceed permissible value, locks jack after pressure stability, then tightens the high-strength bolt on hood type segmented head, slowly remove jack, and notice checking that segmented head has or not extremely.
The invention has the beneficial effects as follows: proposed stable hood type segmented head and the job practices thereof connecting of a kind of base pit engineering inner support, guaranteed the globality of foundation pit supporting system, by existing point connect can not bearing tension be modified into can Axial Compression Loads also can bearing tension structure, reduced steel and supported the risk coming off, the technology of the present invention is reasonable, workable, construction safety, quick, quality is easy to control, and comprehensive benefit is remarkable, has important engineering using value and development prospect.
Accompanying drawing explanation
Fig. 1 is the front elevational schematic of hood type segmented head of the present invention;
Fig. 2 is the schematic top plan view of hood type segmented head of the present invention;
Fig. 3 is that jack of the present invention applies brace pre axial force schematic diagram;
Fig. 4 is the cross sectional representation (bolt place) of hood type segmented head anchor ear of the present invention;
Fig. 5 is the cross sectional representation (the floor place of putting more energy into) of hood type segmented head anchor ear of the present invention;
Fig. 6 is the front elevational schematic of anchor ear of the present invention;
Fig. 7 is the schematic top plan view of anchor ear of the present invention;
Fig. 8 is anchor ear of the present invention place flange schematic diagram;
Fig. 9 is anchor ear wing plate schematic diagram of the present invention;
Figure 10 is indentation schematic diagram inside anchor ear of the present invention;
Figure 11 is the front elevational schematic of inner tube of the present invention;
Figure 12 is the schematic top plan view of inner tube of the present invention;
Figure 13 is the schematic diagram of inner tube of the present invention place flange;
Figure 14 is inner tube shrouding schematic diagram of the present invention;
Figure 15 is the integral assembling schematic diagram that steel of the present invention supports;
In figure, put more energy into floor, 4-high-strength bolt, the support of 5-steel, 6-anchor ear place flange, 7-inner tube place flange, 8-anchor ear wing plate, 9-screw block carrier, 10-inner tube of 1-anchor ear, 2-inner tube, 3-wing plate puts more energy into that floor, 11-jack, 12-inner tube shrouding, 13-jack piston position, 14-wing plate high-strength bolt hole, 15-hood type segmented head, 16-steel support fixed-segment, 17-steel encloses purlin, 18-diaphragm wall, 19-indentation
The specific embodiment
By example below, as shown in Fig. 1-15, the present invention will be further described.
Specification, a kind of hood type segmented head for base pit engineering inner support of the present invention, design steel supports greatest axis power 2000kN, and safety factor is 1.5, so that certain safety stock to be provided, prevent incidental load and the stratum deformation engineering accident that causes unexpectedly such as excessive.Comprise anchor ear 1 and inner tube 2; Anchor ear 1 is mainly comprised of thick walled steel tube I, anchor ear wing plate 8, anchor ear place flange 6, screw block carrier 9, and thick walled steel tube I one end is welded with anchor ear place flange 6; In thick walled steel tube I cross section both sides, be symmetrically set with screw block carrier 9, screw block carrier 9 welds with thick walled steel tube I and anchor ear place flange 6 respectively; In the upper and lower both sides of thick walled steel tube I, be welded with respectively one group of anchor ear wing plate 8, every group of anchor ear wing plate 8 is two, and be arranged in parallel, is provided with wing plate high-strength bolt hole 14 and the wing plate floor 3 of putting more energy on anchor ear wing plate 8; Thick walled steel tube I is at the cut opening that forms in the position of 8 of two blocks of parallel anchor ear wing plates; Inner tube 2 is mainly comprised of thick walled steel tube II, inner tube place flange 7, one end that thick walled steel tube II is inserted in thick walled steel tube I is welded with inner tube shrouding 12, the other end of thick walled steel tube II is welded with inner tube place flange 7, and thick walled steel tube II and 7 of inner tube place flanges are welded with the inner tube floor 10 of putting more energy into; The thick walled steel tube II concentric of the thick walled steel tube I of anchor ear 1 and inner tube 2, and thick walled steel tube I internal diameter is slightly larger than thick walled steel tube II external diameter.Concrete processing and fabricating and installation process (being job practices) are as follows:
Step 1: anchor ear 1 is made: the Q345 thick walled steel tube I that is 25mm by thickness processes, length is 350mm, after the thick walled steel tube I processing of making anchor ear, need and inner tube 2 concentrics, the thick walled steel tube I internal diameter of anchor ear is slightly larger than the thick walled steel tube II external diameter of inner tube 2, and inner side arranges a circle indentation 19 every 50mm.The thick anchor ear place flange 6 of anchor ear 1 one end welding 30mm, at the symmetrical position welding of anchor ear place flange 6 cross section screw block carrier 9, screw block carrier 9 length equate with jack 11 oil cylinder height; In the upper and lower both sides of anchor ear 1, weld respectively 8, two parallel anchor ear wing plate 8 spacing 50mm of one group of anchor ear wing plate, wing plate high-strength bolt hole 14 and the wing plate floor 3 of putting more energy into is set on wing plate.Welded after anchor ear place flange 6, screw block carrier 9 and anchor ear wing plate 8, at 8 cutting thick walled steel tubes of two blocks of anchor ear wing plates, opening length is 330mm.
Step 2: inner tube 2 is made: the Q235 thick walled steel tube II by 30mm processes, and length is 350mm, and the processing such as sandblast, hacking are done on thick walled steel tube II surface.The thick inner tube shrouding 12 of thick walled steel tube II one end welding 30mm, other end welding inner tube place flange 7, inner tube place flange 7 thickness are 30mm, 7 of thick walled steel tube II and inner tube place flanges, weld the inner tubes floor 10 of putting more energy into.
Step 3: anchor ear 1 is connected with inner tube 2: inner tube 2 is inserted in anchor ear 1, tentatively tightened high-strength bolt 4, make it to be joined together to form hood type segmented head 15.
Step 4: the hood type segmented head 15 of processing and fabricating, the steel support fixed-segment 16 of making in advance and steel are supported to 5 and be transported to job site, steel support 5 is assembled in advance before installing, assembled deviation should meet designing requirement or related specifications regulation, and the installation eccentric axis of every steel support 5 is not more than 20mm.
Step 5: measurement and positioning, at steel, enclose on purlin 17 steel support fixed-segment 16 is accurately installed, bolt is not tightened.
Step 6: adopt the assembled steel of straddle truck to support 5, and hood type segmented head 15 is installed, hood type segmented head 15 two ends are supported to 5 with steel respectively and be connected, check the connection state of each node.
Step 7: select suitable jack 11, must detect demarcation before use jack 11, accurately jack 11 is placed on the screw block carrier 9 of anchor ear 1, check and have without acceptance of persons; Adjusting instrument, hydraulic pump must be with pressure meter, to control the pressure of hydraulic pump and the speed of pressurization.
Step 8: the brace pre axial force according to design pressurizes step by step, check during this time stability, the fastness of each connecting portion, apply after brace pre axial force, invar member generation elastic deformation etc., in applying process, brace pre axial force each time can produce certain loss, excessive in order to reduce brace pre axial force loss, therefore should apply step by step stage by stage locking.When brace pre axial force reaches design axle power 10%, check steel support 5 and steel enclose purlin 17 have or not abnormal after, tighten the bolt that steel supports fixed-segment 16.
Step 9: when brace pre axial force reaches setting value, should again check each connected node has non-loosening, distortion whether to exceed permissible value, locks jack 11 after pressure stability, then tightens hood type segmented head high-strength bolt 4, slowly remove jack 11, notice checking that segmented head has or not extremely.
Be more than a representative instance of the present invention, enforcement of the present invention is not limited to this.

Claims (10)

1. the hood type segmented head (15) for base pit engineering inner support, is characterized in that: described hood type segmented head comprises anchor ear (1) and inner tube (2); Described anchor ear (1) is mainly comprised of thick walled steel tube I, anchor ear wing plate (8), anchor ear place flange (6), screw block carrier (9), and thick walled steel tube I one end is welded with anchor ear place flange (6); In thick walled steel tube I cross section both sides, be symmetrically set with screw block carrier (9), described screw block carrier (9) welds with thick walled steel tube I and anchor ear place flange (6) respectively; In the upper and lower both sides of thick walled steel tube I, be welded with respectively one group of anchor ear wing plate (8), every group of anchor ear wing plate (8) is two, and be arranged in parallel, is provided with wing plate high-strength bolt hole (14) and the wing plate floor (3) of putting more energy on anchor ear wing plate (8); The cut opening that forms in the position of described thick walled steel tube I between two blocks of parallel anchor ear wing plates (8);
Described inner tube (2) is mainly comprised of thick walled steel tube II, inner tube place flange (7), one end that described thick walled steel tube II is inserted in thick walled steel tube I is welded with inner tube shrouding (12), the other end of thick walled steel tube II is welded with inner tube place flange (7), is welded with the inner tube floor (10) of putting more energy between described thick walled steel tube II and inner tube place flange (7); The thick walled steel tube II concentric of the thick walled steel tube I of described anchor ear (1) and inner tube (2), and described thick walled steel tube I internal diameter is slightly larger than thick walled steel tube II external diameter.
2. the hood type segmented head for base pit engineering inner support according to claim 1, is characterized in that: described thick walled steel tube I length is 300~500mm, and described anchor ear place flange (6) thickness is 20~30mm.
3. the hood type segmented head for base pit engineering inner support according to claim 1, is characterized in that: the spacing of two blocks every group anchor ear wing plates (8) is 50~100mm.
4. the hood type segmented head for base pit engineering inner support according to claim 1, is characterized in that: in wing plate high-strength bolt hole (14), be equipped with high-strength bolt (4).
5. the hood type segmented head for base pit engineering inner support according to claim 1, is characterized in that: the length of described opening is 300~400mm.
6. the hood type segmented head for base pit engineering inner support according to claim 1, is characterized in that: described thick walled steel tube I inner side is every 50~200mm processing, one circle indentation (19).
7. the hood type segmented head for base pit engineering inner support according to claim 1, it is characterized in that: the described thick walled steel tube II strength of materials is lower than the strength of materials of anchor ear (1) thick walled steel tube I, described thick walled steel tube II length is 300~500mm, process through sandblast, hacking on thick walled steel tube II surface, to improve skin-friction coefficient.
8. the hood type segmented head for base pit engineering inner support according to claim 1, is characterized in that: the thickness of described inner tube shrouding (12) is 20~30mm.
9. the hood type segmented head for base pit engineering inner support according to claim 1, is characterized in that: the thickness of described inner tube place flange (7) is 20~30mm.
10. the job practices in base pit engineering inner support according to the hood type segmented head described in any one in claim 1-9, is characterized in that: step is as follows:
Step 1: anchor ear (1) is made: described anchor ear (1) is processed by thick walled steel tube I, after the thick walled steel tube I processing of making anchor ear (1), need and the follow-up inner tube that will process (2) concentric, the thick walled steel tube I internal diameter of anchor ear is slightly larger than the thick walled steel tube II external diameter of inner tube (2), and indentation (19) is set in the inner side of thick walled steel tube I; At anchor ear (1) one end welding anchor ear place flange (6), the symmetrical position welding screw block carrier (9) in anchor ear place flange (6) cross section both sides, screw block carrier (9) length equates with the jack cylinder height that will arrange afterwards; In the upper and lower both sides of anchor ear (1), weld respectively one group of anchor ear wing plate (8), wing plate high-strength bolt hole (14) and the wing plate floor (3) of putting more energy into is set on anchor ear wing plate (8); Welded after anchor ear place flange (6), screw block carrier (9) and anchor ear wing plate (8), between two blocks of anchor ear wing plates (8), cut thick walled steel tube I and form opening;
Step 2: inner tube (2) is made: processed by thick walled steel tube II, the processing of sandblast, these increase frictional force of hacking is done on thick walled steel tube II surface; Thick walled steel tube II one end welding inner tube shrouding (12), other end welding inner tube place flange (7); Between thick walled steel tube II and inner tube place flange (7), weld the inner tube floor (10) of putting more energy into;
Step 3: anchor ear (1) is connected with inner tube (2): inner tube (2) is inserted in anchor ear (1), tentatively tightened high-strength bolt (4) in wing plate high-strength bolt hole (14), make it to be joined together to form hood type segmented head (15);
Step 4: the good hood type segmented head (15) of above-mentioned processing and fabricating is supported to (5) with the steel support fixed-segment (16) of making in advance and steel and be transported to job site, steel support (5) is assembled in advance before installing;
Step 5: measurement and positioning, at steel, enclose the above-mentioned steel of the upper accurately installation of purlin (17) and support fixed-segment (16), the bolt on it is not tightened;
Step 6: adopt the assembled steel of straddle truck to support (5), and hood type segmented head (15) is installed, (5) are supported to steel respectively in hood type segmented head (15) two ends and be connected, check the connection state of each node;
Step 7: select suitable jack (11), use jack (11) is front must detect demarcation, and the screw block carrier (9) that accurately jack (11) is placed in to anchor ear is upper, and checks have without acceptance of persons;
Step 8: by the jack (11) on hood type segmented head (15), steel is supported to (5) according to the brace pre axial force of design and pressurize step by step, check during this time stability, the fastness of each connecting portion, brace pre axial force reach design axle power 10% time, check steel support (5) and steel enclose purlin (17) have or not abnormal after, tighten the bolt of steel support fixed-segment (16);
Step 9: when brace pre axial force reaches setting value, should again check each connected node has non-loosening, distortion whether to exceed permissible value, after pressure stability, lock jack (11), then tighten the high-strength bolt (4) on hood type segmented head, slowly remove jack (11), and notice checking that segmented head has or not extremely.
CN201310532602.7A 2013-10-31 2013-10-31 A kind of hood type segmented head for base pit engineering inner support and construction method thereof Expired - Fee Related CN103541365B (en)

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CN104213642A (en) * 2014-08-11 2014-12-17 美国国绿投资集团 Built-in adhering type butting connector and construction method thereof
CN104404966A (en) * 2014-11-15 2015-03-11 北京工业大学 Triple-anchor-bearing movably-linking device for internal support of foundation pit engineering and construction method
CN104452772A (en) * 2014-11-15 2015-03-25 北京工业大学 Single-anchor-base adjustable device for supporting in foundation pit engineering and implementing method
CN104912086A (en) * 2015-06-30 2015-09-16 北京工业大学 Dual support-leg clamp-plate-type adjusting device used for temporary roof-propping construction
CN104929134A (en) * 2015-06-15 2015-09-23 北京工业大学 Tapered wedge type adjustable device for foundation pit engineering inner support and construction method
CN109487797A (en) * 2018-11-14 2019-03-19 北京工业大学 A kind of detachable node of single supporting leg nested type and its construction method for assembled support
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CN104213642A (en) * 2014-08-11 2014-12-17 美国国绿投资集团 Built-in adhering type butting connector and construction method thereof
CN104404966A (en) * 2014-11-15 2015-03-11 北京工业大学 Triple-anchor-bearing movably-linking device for internal support of foundation pit engineering and construction method
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CN104404966B (en) * 2014-11-15 2016-06-22 北京工业大学 A kind of three active devices of anchoring part for base pit engineering inner support and apply method
CN104929134A (en) * 2015-06-15 2015-09-23 北京工业大学 Tapered wedge type adjustable device for foundation pit engineering inner support and construction method
CN104912086A (en) * 2015-06-30 2015-09-16 北京工业大学 Dual support-leg clamp-plate-type adjusting device used for temporary roof-propping construction
CN109487797A (en) * 2018-11-14 2019-03-19 北京工业大学 A kind of detachable node of single supporting leg nested type and its construction method for assembled support
CN109736325A (en) * 2019-01-14 2019-05-10 北京工业大学 One kind can tuning ratchet type self-locking flexible joint
CN109811770A (en) * 2019-01-14 2019-05-28 北京工业大学 A kind of single direction ratchet type self-locking flexible joint
CN109853586A (en) * 2019-03-11 2019-06-07 中建八局第三建设有限公司 A kind of 609 steel pipe binder anchor ear of Two bors d's oeuveres having enough to meet the need adjustable pitch
CN109853586B (en) * 2019-03-11 2023-11-28 中建八局第三建设有限公司 Turnover adjustable-distance double-spliced 609 steel pipe tie beam anchor ear
CN114960667A (en) * 2022-05-18 2022-08-30 河海大学 Steel pipe support erection construction process

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