CN103540747B - Aluminum-silicon alloy refining agent that a kind of electric heating process is produced and preparation method thereof - Google Patents
Aluminum-silicon alloy refining agent that a kind of electric heating process is produced and preparation method thereof Download PDFInfo
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- CN103540747B CN103540747B CN201310435121.4A CN201310435121A CN103540747B CN 103540747 B CN103540747 B CN 103540747B CN 201310435121 A CN201310435121 A CN 201310435121A CN 103540747 B CN103540747 B CN 103540747B
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- China
- Prior art keywords
- aluminum
- silicon alloy
- refining agent
- electric heating
- heating process
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- 229910000676 Si alloy Inorganic materials 0.000 title claims abstract description 49
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 238000007670 refining Methods 0.000 title claims abstract description 43
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000005485 electric heating Methods 0.000 title claims abstract description 30
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 34
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims abstract description 32
- 239000011780 sodium chloride Substances 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 8
- 230000002829 reductive effect Effects 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- 238000004321 preservation Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 229910000551 Silumin Inorganic materials 0.000 claims 1
- 239000012535 impurity Substances 0.000 abstract description 12
- 229910004762 CaSiO Inorganic materials 0.000 abstract description 4
- 229910045601 alloy Inorganic materials 0.000 abstract description 3
- 239000000956 alloy Substances 0.000 abstract description 3
- -1 NaAlF 6 Chemical compound 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 239000002802 bituminous coal Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Silicon Compounds (AREA)
Abstract
The invention discloses the aluminum-silicon alloy refining agent that a kind of electric heating process is produced, be made up of the raw material of following weight percentage: NaCl55% ~ 70%, NaAlF
620% ~ 35%, KCl3% ~ 10%, MgCl
23% ~ 10%.Aluminum-silicon alloy refining agent provided by the invention is by adding a certain proportion of NaCl, NaAlF
6, KCl, MgCl
2, after the initial aluminum silicon alloy produced electric heating process carries out refining, greatly can reduce the content of impurity in aluminum silicon alloy product, as can by the impurity CaSiO in alloy
3and Al
2o
3removing more than 90%, increases substantially the quality of product, has significant impurity-eliminating effect.In addition, this product preparation method is simple, easy to use, easy to spread and implement, can produce larger Social and economic benef@.
Description
Technical field
The present invention relates to aluminum silicon alloy casting field, be specifically related to a kind of aluminum-silicon alloy refining agent; The present invention also relates to a kind of preparation method of aluminum-silicon alloy refining agent simultaneously.
Background technology
The features such as electric heating process is produced aluminum silicon alloy and had that density is low, intensity is high, wear-resisting and good heat resistance.In addition, the coefficient of expansion of aluminum silicon alloy is little, and thermostability is high, or a kind of good structured material, is widely used in the industries such as automobile, motorcycle, tractor, steamer, engineering machinery, electric power, metallurgy and household electrical appliance.
At present, the method for producing aluminum silicon alloy mainly contains two kinds, namely converts the method for mixing and electric heating process.Converting the method for mixing is that the industrial silicon of metallic aluminium and the electric heating process production of electrolytic process being produced is through heavily refining, mix, mix and making.Electric heating process to contain Al
2o
3and SiO
2ore and reductive agent bituminous coal, refinery coke after preparing burden, make agglomerate, melting in ore-smelting furnace is added after drying, first make containing Al56% ~ 64%, containing the primary aluminum-silicon alloy of the impurity such as Si36% ~ 40% and a small amount of Fe, Ti, Ca, after refining, add part fine aluminium again to dilute, make the aluminum silicon alloy of the required various trades mark.
Because it is wide that electric heating process has raw material sources, capacity usage ratio is high, and power consumption is few, and environmental pollution is little and easily administer, the advantages such as production cost is lower.But impure more in the aluminum silicon alloy adopting electric heating process to produce, if removal of impurities not in time, aluminum silicon alloy surface there will be being mingled with of pore and oxide compound, makes the quality of aluminum silicon alloy product can not be guaranteed, sometimes even can cause scrapping of product.
Summary of the invention
The object of this invention is to provide a kind of aluminum-silicon alloy refining agent that can reduce foreign matter content in electric heating process production aluminum silicon alloy.
The present invention also aims to the preparation method that a kind of aluminum-silicon alloy refining agent is provided.
In order to realize above object, the technical solution adopted in the present invention is: the aluminum-silicon alloy refining agent that a kind of electric heating process is produced, and is made up: NaCl55% ~ 70%, NaAlF of the raw material of following weight percentage
620% ~ 35%, KCl3% ~ 10%, MgCl
23% ~ 10%.
The aluminum-silicon alloy refining agent that described electric heating process is produced, is made up of the raw material of following weight percentage: NaCl60% ~ 65%, NaAlF
625% ~ 30%, KCl3% ~ 5%, MgCl
23% ~ 5%.
The aluminum-silicon alloy refining agent that described electric heating process is produced, is made up of the raw material of following weight percentage: NaCl65%, NaAlF
627%, KCl3%, MgCl
25%.
A preparation method for the aluminum-silicon alloy refining agent that electric heating process is produced, comprises the following steps:
(1) by NaCl heat drying, the moisture content of NaCl is made to be reduced to 1%;
(2) percentage composition takes following raw material by weight: NaCl60% ~ 65%, NaAlF
625% ~ 30%, KCl3% ~ 5%, MgCl
23% ~ 5%, all raw materials are mixed and stirs;
(3) raw material stirred is packed according to every 5kg mono-bag, and be placed in dry environment preservation.
The using method of described aluminum-silicon alloy refining agent: by the refining agent prepared according to 1% ~ 1.2% ratio join in the initial alloy that electric heating process produces, stir while adding, to be mixed evenly after, leave standstill and can cast after 20 minutes.
Existing aluminum refining agent mainly for mix different substances together method method produce aluminium alloy configuration, because foreign matter content in electric heating process production aluminum silicon alloy is more than 5%, impurity is larger, utilize existing refining agent can not effectively removal of impurities, refining agent large usage quantity simultaneously, refining agent of the present invention effectively can remove the aluminum silicon alloy of high impurity content.
Aluminum-silicon alloy refining agent provided by the invention is by adding a certain proportion of NaCl, NaAlF
6, KCl, MgCl
2, after refining is carried out to primary aluminum-silicon alloy, greatly can reduce the content of impurity in aluminum silicon alloy product, as can by the impurity CaSiO in alloy
3and Al
2o
3removing more than 90%, increases substantially the quality of product, has significant positively effect.In addition, this product preparation method is simple, easy to use, easy to spread and implement, can produce larger Social and economic benef@.
Embodiment
Below by specific embodiment, technical scheme of the present invention is described in detail.
Embodiment 1
The aluminum-silicon alloy refining agent that the electric heating process that the present embodiment provides is produced, is made up of the raw material of following weight percentage: NaCl55%, NaAlF
635%, KCl5%, MgCl
25%.
The preparation method of the aluminum-silicon alloy refining agent that the electric heating process that the present embodiment provides is produced, comprises the following steps:
(1) by NaCl heat drying, the moisture content of NaCl is made to be reduced to 1%;
(2) percentage composition takes following raw material by weight: NaCl55%, NaAlF
635%, KCl5%, MgCl
25%, all raw materials are mixed and stirs;
(3) raw material stirred is packed according to every 5kg mono-bag, and be placed in dry environment preservation.
Embodiment 2
The aluminum-silicon alloy refining agent that the electric heating process that the present embodiment provides is produced, is made up of the raw material of following weight percentage: NaCl70%, NaAlF
620%, KCl5%, MgCl
25%.
The preparation method of the aluminum-silicon alloy refining agent that the electric heating process that the present embodiment provides is produced, comprises the following steps:
(1) by NaCl heat drying, the moisture content of NaCl is made to be reduced to 1%;
(2) percentage composition takes following raw material by weight: NaCl70%, NaAlF
620%, KCl5%, MgCl
25%, all raw materials are mixed and stirs;
(3) raw material stirred is packed according to every 5kg mono-bag, and be placed in dry environment preservation.
Embodiment 3
The aluminum-silicon alloy refining agent that the electric heating process that the present embodiment provides is produced, is made up of the raw material of following weight percentage: NaCl65%, NaAlF
627%, KCl3%, MgCl
25%.
The preparation method of the aluminum-silicon alloy refining agent that the electric heating process that the present embodiment provides is produced, comprises the following steps:
(1) by NaCl heat drying, the moisture content of NaCl is made to be reduced to 1%;
(2) percentage composition takes following raw material by weight: NaCl65%, NaAlF
627%, KCl3%, MgCl
25%, all raw materials are mixed and stirs;
(3) raw material stirred is packed by every 5kg mono-bag, and be placed in dry environment preservation.
Embodiment 4
The aluminum-silicon alloy refining agent that the electric heating process that the present embodiment provides is produced, is made up of the raw material of following weight percentage: NaCl65%, NaAlF
622%, KCl3%, MgCl
210%.
The preparation method of the aluminum-silicon alloy refining agent that the electric heating process that the present embodiment provides is produced, comprises the following steps:
(1) by NaCl heat drying, the moisture content of NaCl is made to be reduced to 1%;
(2) percentage composition takes following raw material by weight: NaCl65%, NaAlF
622%, KCl3%, MgCl
210%, all raw materials are mixed and stirs;
(3) raw material stirred is packed by every 5kg mono-bag, and be placed in dry environment preservation.
Embodiment 5
The aluminum-silicon alloy refining agent that the electric heating process that the present embodiment provides is produced, is made up of the raw material of following weight percentage: NaCl60%, NaAlF
627%, KCl10%, MgCl
23%.
The preparation method of the aluminum-silicon alloy refining agent that the electric heating process that the present embodiment provides is produced, comprises the following steps:
(1) by NaCl heat drying, the moisture content of NaCl is made to be reduced to 1%;
(2) percentage composition takes following raw material by weight: NaCl60%, NaAlF
627%, KCl10%, MgCl
23%, all raw materials are mixed and stirs;
(3) raw material stirred is packed by every 5kg mono-bag, and be placed in dry environment preservation.
Test example
The aluminum-silicon alloy refining agent that the electric heating process adopting embodiment 3 to provide is produced, namely this refining agent is made up of the raw material of following weight percentage: NaCl65%, NaAlF
627%, KCl3%, MgCl
25%.In primary aluminum-silicon alloy per ton, add aluminum-silicon alloy refining agent 5 kilograms, carry out refining, the impurity in removing primary aluminum-silicon alloy, concrete outcome is in table 1.
Each substances content in aluminum silicon alloy before and after form 1 refining
Can be seen by table 1, the refining of the aluminum-silicon alloy refining agent that the electric heating process provided by embodiment 3 is produced and removal of impurities, impurity F e, Al in primary aluminum-silicon alloy
2o
3, CaSiO
3content have obvious reduction, most Al can be removed
2o
3and CaSiO
3, and in aluminum silicon alloy after refining, the content of Al and Si also has a certain proportion of raising, thus the quality of product is had very significantly promote, have very large realistic meaning and huge progress.
Claims (1)
1. an aluminum-silicon alloy refining agent for electric heating process production, is characterized in that, be made up of the raw material of following weight percentage: be made up of the raw material of following weight percentage: NaCl65%, Na
3alF
627%, KCl3%, MgCl
25%;
The preparation method of described silumin refining agent comprises the following steps:
(1) by NaCl heat drying, the moisture content of NaCl is made to be reduced to 1%;
(2) percentage composition takes following raw material by weight: NaCl65%, Na
3alF
627%, KCl3%, MgCl
25%, all raw materials are mixed and stirs;
(3) raw material stirred is packed according to every 5kg mono-bag, and be placed in dry environment preservation.
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CN201310435121.4A CN103540747B (en) | 2013-09-23 | 2013-09-23 | Aluminum-silicon alloy refining agent that a kind of electric heating process is produced and preparation method thereof |
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CN201310435121.4A CN103540747B (en) | 2013-09-23 | 2013-09-23 | Aluminum-silicon alloy refining agent that a kind of electric heating process is produced and preparation method thereof |
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CN103540747B true CN103540747B (en) | 2016-04-06 |
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CN104617276B (en) * | 2015-02-10 | 2018-03-30 | 南开大学 | Lithium rechargeable battery porous silicon/carbon compound cathode materials and preparation method thereof |
CN110616348A (en) * | 2019-09-18 | 2019-12-27 | 沈阳化工大学 | Preparation method of efficient aluminum alloy magnesium removing agent |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB485676A (en) * | 1935-12-04 | 1938-05-24 | Vaw Ver Aluminium Werke Ag | An improved electrode for arc welding light metals and their alloys, and a method of producing the same |
SU981411A1 (en) * | 1981-03-02 | 1982-12-15 | Научно-Исследовательский И Конструкторско-Технологический Институт Технологии Литейного Производства Автомобильной Промышленности | Flux for processing aluminium alloys |
CN1132257A (en) * | 1995-03-28 | 1996-10-02 | 张鑫珩 | Modified compounded molten solvent for refined Al-Al alloy |
CN1844425A (en) * | 2006-04-29 | 2006-10-11 | 登封电厂集团铝合金有限公司 | Process for production of casting aluminium silicon alloy and device thereof |
CN101619403A (en) * | 2009-07-23 | 2010-01-06 | 上海交通大学 | Method for removing silicon out of aluminium alloy |
CN102220502A (en) * | 2011-05-26 | 2011-10-19 | 中国地质科学院矿产综合利用研究所 | Method for preparing aluminum-scandium intermediate alloy by thermal reduction of aluminum-calcium alloy |
-
2013
- 2013-09-23 CN CN201310435121.4A patent/CN103540747B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB485676A (en) * | 1935-12-04 | 1938-05-24 | Vaw Ver Aluminium Werke Ag | An improved electrode for arc welding light metals and their alloys, and a method of producing the same |
SU981411A1 (en) * | 1981-03-02 | 1982-12-15 | Научно-Исследовательский И Конструкторско-Технологический Институт Технологии Литейного Производства Автомобильной Промышленности | Flux for processing aluminium alloys |
CN1132257A (en) * | 1995-03-28 | 1996-10-02 | 张鑫珩 | Modified compounded molten solvent for refined Al-Al alloy |
CN1844425A (en) * | 2006-04-29 | 2006-10-11 | 登封电厂集团铝合金有限公司 | Process for production of casting aluminium silicon alloy and device thereof |
CN101619403A (en) * | 2009-07-23 | 2010-01-06 | 上海交通大学 | Method for removing silicon out of aluminium alloy |
CN102220502A (en) * | 2011-05-26 | 2011-10-19 | 中国地质科学院矿产综合利用研究所 | Method for preparing aluminum-scandium intermediate alloy by thermal reduction of aluminum-calcium alloy |
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