CN103539404B - A kind of cement foamed inorganic heat-insulation board and manufacturing process thereof - Google Patents

A kind of cement foamed inorganic heat-insulation board and manufacturing process thereof Download PDF

Info

Publication number
CN103539404B
CN103539404B CN201310455516.0A CN201310455516A CN103539404B CN 103539404 B CN103539404 B CN 103539404B CN 201310455516 A CN201310455516 A CN 201310455516A CN 103539404 B CN103539404 B CN 103539404B
Authority
CN
China
Prior art keywords
parts
inorganic heat
insulation board
cement
foamed inorganic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201310455516.0A
Other languages
Chinese (zh)
Other versions
CN103539404A (en
Inventor
张晓武
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SICHUAN ZHISHENG GUANGSHA BUILDING ENERGY SAVING TECHNOLOGY Co Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201310455516.0A priority Critical patent/CN103539404B/en
Publication of CN103539404A publication Critical patent/CN103539404A/en
Application granted granted Critical
Publication of CN103539404B publication Critical patent/CN103539404B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of cement foamed inorganic heat-insulation board and manufacturing process thereof, described cement foamed inorganic heat-insulation board comprises the raw material of following weight part: silicate cement 57 ~ 63 parts, 19 ~ 21 parts, flyash, hardening accelerator be silicate cement consumption 3%, hard calcium be silicate cement consumption 3%, appropriate whipping agent and PP fiber, the consumption of described PP fiber is for by mold volumes every cubic metre 2.7 ~ 3.3kg; Its manufacturing process comprised for three megastages: build, maintenance and cutting.The present invention is the performance improving existing cement foamed inorganic heat-insulation board, material prescription is optimized, ordinary Portland cement is selected to replace aluminosulfate cement, production technique be optimized simultaneously and improve, thus the product innovation produced is had in quality than currently available products significantly improve, its functional attributes improves 10% on original basis, and safety indexes improves 2.5 times on original basis, the apparent property of quality, as size improves 3 to 4 times on original basis.

Description

A kind of cement foamed inorganic heat-insulation board and manufacturing process thereof
Technical field
The invention belongs to building field, particularly the cement foamed inorganic heat-insulation board of one and manufacturing process thereof.
Background technology
Existing cement foamed inorganic heat-insulation board, also known as: foamed concrete or cement board or foamed concrete plate, because of formula and the backwardness of production technique and unreasonable, cause the low quality of product, in security function index, when as thermal conductivity, its safety indexes, as mechanical property cannot effectively be ensured, otherwise or; In addition, because currently available products adopts special cement, if fast gravity die aluminosulfate cement is as main composition, causing the poor dimensional stability of product, when application, easily there is the phenomenon of cracking in product.
Summary of the invention
The object of the invention is to: for above-mentioned Problems existing, the cement foamed inorganic heat-insulation board providing a kind of product to have in quality significantly to improve and manufacturing process thereof.
For achieving the above object, the technical solution adopted for the present invention to solve the technical problems is:
A kind of cement foamed inorganic heat-insulation board, it is characterized in that: the raw material comprising following weight part: silicate cement 57 ~ 63 parts, 19 ~ 21 parts, flyash, hardening accelerator be silicate cement consumption 3%, hard calcium be silicate cement consumption 3%, appropriate whipping agent and PP fiber, the consumption of described PP fiber is for by mold volumes every cubic metre 2.7 ~ 3.3kg.
In order to improve yield rate and production stability, improve product tensile strength simultaneously, reduce product thermal conductivity, cement foamed inorganic heat-insulation board of the present invention, it also comprises suds-stabilizing agent and hydroxyl rubber powder, the weight part of described suds-stabilizing agent is 5% of silicate cement consumption, and the weight part of described hydroxyl rubber powder is 5% of silicate cement consumption.
In order to improve yield rate and production stability further, cement foamed inorganic heat-insulation board of the present invention, it also comprises air entrapment agent, talcum powder and lime powder, the weight part of described air entrapment agent is 2% of silicate cement consumption, described talcous weight part is 1.9 ~ 2.1 parts, and the weight part of described lime powder is 2.85 ~ 3.15 parts.
In order to improve the water tolerance of product, increase product coefficient of softening, cement foamed inorganic heat-insulation board of the present invention, it also comprises water reducer and efficient hydrophobic agent, the weight part of described water reducer is 4% of silicate cement consumption, and the weight part of described efficient hydrophobic agent is 3% of silicate cement consumption.
Cement foamed inorganic heat-insulation board of the present invention, it is made up of the raw material of following weight part:
(1) silicate cement 60 parts;
(2) 20 parts, flyash;
(3) water reducer 2.4 parts;
(4) hardening accelerator 1.8 parts;
(5) air entrapment agent 1.2 parts;
(6) suds-stabilizing agent 3 parts;
(7) efficient hydrophobic agent 1.8 parts;
(8) hydroxyl rubber powder 3 parts;
(9) hard calcium 1.8 parts;
(10) talcum powder 2 parts;
(11) lime powder 3 parts;
(12) consumption of PP fiber is for pressing mold volumes every cubic metre 3kg;
(13) appropriate whipping agent.
A manufacturing process for cement foamed inorganic heat-insulation board, is characterized in that: comprise following processing step:
A), build, before building, the material of (1) in above-mentioned formula ~ (12) is dry mixed by formula rate in dry-mixed machine, makes uniform dry mixed powder for subsequent use; The water of 50 ~ 80 ㎏ is put in wet mixing machine; The powder be dry mixed is poured in wet mixing machine by the dry mixed powder of 250 ㎏ × mold volumes and stirs 3 ~ 5 minutes; Poured into by whipping agent in wet mixing machine, the weight ratio of described whipping agent and water is 1:20, then stirs and put into mould rapidly afterwards in 30 ~ 50 seconds; In 20 ~ 40 minutes, cement foamed inorganic heat-insulation board slurry will complete foaming process, and forbidding in the process has any disturbance to the cement foamed inorganic heat-insulation board slurry be in foaming process;
B), maintenance, the in a mold cement foamed inorganic heat preservation plate blank material of foaming, within the presetting period of 24 hours, forbid disturbance; In natural curing demoulding after 3 days; Blank after the demoulding is transported to blank and leaves standstill district standing more than 7 days;
C), cutting, cutting leaving standstill the cement foamed inorganic heat preservation plate blank material expired by dimensional requirement on cutting production line.
The manufacturing process of cement foamed inorganic heat-insulation board of the present invention, it is in the maintenance processes of described step b), at blank surface covered with plastic film, mold periphery attachment lagging material; Leave standstill in process at blank, overall covering is carried out to blank.
The manufacturing process of cement foamed inorganic heat-insulation board of the present invention, it is in described step c), and the finished cement foaming inorganic heat-insulation board cut needs to remove the floating dust be attached on plate face.
The present invention is the performance improving existing cement foamed inorganic heat-insulation board, material prescription is optimized, ordinary Portland cement is selected to replace aluminosulfate cement, production technique be optimized simultaneously and improve, thus the product innovation produced is had in quality than currently available products significantly improve, its functional attributes improves 10% on original basis, and safety indexes improves 2.5 times on original basis, the apparent property of quality, as size improves 3 to 4 times on original basis.
Embodiment
The present invention is described in detail below.
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Embodiment 1:
A kind of cement foamed inorganic heat-insulation board, is made up of the raw material of following weight part:
(1) silicate cement 60 parts;
(2) 20 parts, flyash;
(3) water reducer 2.4 parts;
(4) hardening accelerator 1.8 parts;
(5) air entrapment agent 1.2 parts;
(6) suds-stabilizing agent 3 parts;
(7) efficient hydrophobic agent 1.8 parts;
(8) hydroxyl rubber powder 3 parts;
(9) hard calcium 1.8 parts;
(10) talcum powder 2 parts;
(11) lime powder 3 parts;
(12) consumption of PP fiber is for pressing mold volumes every cubic metre 3kg;
(13) appropriate whipping agent.
Wherein, described hard calcium is mainly used in improving product ultimate compression strength, hydroxyl rubber powder is mainly used in improving product tensile strength, and water reducer and suds-stabilizing agent are mainly used in reducing product thermal conductivity, and efficient hydrophobic agent is mainly used in improving product product water tolerance, thus improve product coefficient of softening, and by the resistance to compression that improves product, tensile strength, making product size become large, the larger quality of size is higher, the overall unit weight of product reduces, thus improves the heat insulation effect of product.
A manufacturing process for above-mentioned cement foamed inorganic heat-insulation board, comprises following processing step:
A), build, before building, the material of (1) in above-mentioned formula ~ (12) is dry mixed by formula rate in dry-mixed machine, makes uniform dry mixed powder for subsequent use; The water of 50 ~ 80 ㎏ is put in wet mixing machine; The powder be dry mixed is poured in wet mixing machine by the dry mixed powder of 250 ㎏ × mold volumes and stirs 3 ~ 5 minutes; Poured into by whipping agent in wet mixing machine, the weight ratio of described whipping agent and water is 1:20, then stirs and put into mould rapidly afterwards in 30 ~ 50 seconds; In 20 ~ 40 minutes, cement foamed inorganic heat-insulation board slurry will complete foaming process, and forbidding in the process has any disturbance to the cement foamed inorganic heat-insulation board slurry be in foaming process.
B), maintenance, the in a mold cement foamed inorganic heat preservation plate blank material of foaming, within the presetting period of 24 hours, forbid disturbance; In natural curing demoulding after 3 days; Blank after the demoulding is transported to blank and leaves standstill district standing more than 7 days; In maintenance processes, at blank surface covered with plastic film, mold periphery attachment lagging material, reduce the internal-external temperature difference of cement foamed inorganic heat preservation plate blank material, to eliminate the cracking phenomena of blank; Leave standstill in process at blank, overall covering is carried out to blank, prevent the moisture in blank too fast lost, affect the hydrated cementitious effect in blank, and then affect the intensity of cement foamed inorganic heat-insulation board.
C), cut, cut leaving standstill the cement foamed inorganic heat preservation plate blank material expired by dimensional requirement on cutting production line, the finished cement foaming inorganic heat-insulation board cut needs to remove the floating dust be attached on plate face, in order to avoid affect the normal use of cement foamed inorganic heat-insulation board.
Have significantly improve according to compare with the cement foamed inorganic heat-insulation board that production technique the is produced quality of existing product of the formula for a product of embodiment 1, refer to following table:
Core index listed by upper table is interrelated and a restrict relation.In general, unit weight is large, and intensity is high, and size is large, and coefficient of softening is large, and thermal conductivity is large; Unit weight is little, and all the other indexs are reverse trend, so the setting of core index is a process rationally determining trim point.Wherein, intensity and thermal conductivity determine security and functional key index.
With current industry level, if require that with a collection of product index met in the provincial standard in Jiangsu or Shandong be simultaneously suitable difficulty in the mode of sampling, national standard compares and tallies with the actual situation.And the cement foamed inorganic heat-insulation board produced by formula for a product of the present invention and production technique is can guarantee to meet above index with a collection of product in the mode of sampling simultaneously.
Embodiment 2:
A kind of cement foamed inorganic heat-insulation board, is made up of the raw material of following weight part:
(1) silicate cement 57 parts;
(2) 19 parts, flyash;
(3) water reducer 2.28 parts;
(4) hardening accelerator 1.71 parts;
(5) air entrapment agent 1.14 parts;
(6) suds-stabilizing agent 2.85 parts;
(7) efficient hydrophobic agent 1.71 parts;
(8) hydroxyl rubber powder 2.85 parts;
(9) hard calcium 1.71 parts;
(10) talcum powder 1.9 parts;
(11) lime powder 2.85 parts;
(12) consumption of PP fiber is for pressing mold volumes every cubic metre 2.7kg;
(13) appropriate whipping agent.
The manufacturing process of above-mentioned cement foamed inorganic heat-insulation board is identical with embodiment 1.
The cement foamed inorganic heat-insulation board produced according to formula for a product and the production technique of embodiment 2 slightly declines on core index compared to the cement foamed inorganic heat-insulation board produced according to embodiment 1, but can guarantee in the mode of sampling the index that simultaneously meets with a collection of product in the provincial standard in Jiangsu or Shandong equally.
Embodiment 3:
A kind of cement foamed inorganic heat-insulation board, is made up of the raw material of following weight part:
(1) silicate cement 63 parts;
(2) 21 parts, flyash;
(3) water reducer 2.52 parts;
(4) hardening accelerator 1.89 parts;
(5) air entrapment agent 1.26 parts;
(6) suds-stabilizing agent 3.15 parts;
(7) efficient hydrophobic agent 1.89 parts;
(8) hydroxyl rubber powder 3.15 parts;
(9) hard calcium 1.89 parts;
(10) talcum powder 2.1 parts;
(11) lime powder 3.15 parts;
(12) consumption of PP fiber is for pressing mold volumes every cubic metre 3.3kg;
(13) appropriate whipping agent.
The manufacturing process of above-mentioned cement foamed inorganic heat-insulation board is identical with embodiment 1.
The cement foamed inorganic heat-insulation board produced according to formula for a product and the production technique of embodiment 3 slightly declines on core index compared to the cement foamed inorganic heat-insulation board produced according to embodiment 1, but can guarantee in the mode of sampling the index that simultaneously meets with a collection of product in the provincial standard in Jiangsu or Shandong equally.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.

Claims (4)

1. a cement foamed inorganic heat-insulation board, is characterized in that: comprise and being made up of the raw material of following weight part:
(1) silicate cement 60 parts;
(2) 20 parts, flyash;
(3) water reducer 2.4 parts;
(4) hardening accelerator 1.8 parts;
(5) air entrapment agent 1.2 parts;
(6) suds-stabilizing agent 3 parts;
(7) efficient hydrophobic agent 1.8 parts;
(8) hydroxyl rubber powder 3 parts;
(9) hard calcium 1.8 parts;
(10) talcum powder 2 parts;
(11) lime powder 3 parts;
(12) consumption of PP fiber is for pressing mold volumes every cubic metre 3kg;
(13) appropriate whipping agent.
2., as a manufacturing process for above-mentioned cement foamed inorganic heat-insulation board according to claim 1, it is characterized in that: comprise following processing step:
A), build, before building, the material of (1) in above-mentioned formula ~ (12) is dry mixed by formula rate in dry-mixed machine, makes uniform dry mixed powder for subsequent use; The water of 50 ~ 80 ㎏ is put in wet mixing machine; The powder be dry mixed is poured in wet mixing machine by the dry mixed powder of 250 ㎏ × mold volumes and stirs 3 ~ 5 minutes; Poured into by whipping agent in wet mixing machine, the weight ratio of described whipping agent and water is 1:20, then stirs and put into mould rapidly afterwards in 30 ~ 50 seconds; In 20 ~ 40 minutes, cement foamed inorganic heat-insulation board slurry will complete foaming process, and forbidding in the process has any disturbance to the cement foamed inorganic heat-insulation board slurry be in foaming process;
B), maintenance, the in a mold cement foamed inorganic heat preservation plate blank material of foaming, within the presetting period of 24 hours, forbid disturbance; In natural curing demoulding after 3 days; Blank after the demoulding is transported to blank and leaves standstill district standing more than 7 days;
C), cutting, cutting leaving standstill the cement foamed inorganic heat preservation plate blank material expired by dimensional requirement on cutting production line.
3. the manufacturing process of cement foamed inorganic heat-insulation board according to claim 2, is characterized in that: in the maintenance processes of described step b), at blank surface covered with plastic film, mold periphery attachment lagging material; Leave standstill in process at blank, overall covering is carried out to blank.
4. the manufacturing process of cement foamed inorganic heat-insulation board according to claim 3, is characterized in that: in described step c), and the finished cement foaming inorganic heat-insulation board cut needs to remove the floating dust be attached on plate face.
CN201310455516.0A 2013-09-30 2013-09-30 A kind of cement foamed inorganic heat-insulation board and manufacturing process thereof Expired - Fee Related CN103539404B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310455516.0A CN103539404B (en) 2013-09-30 2013-09-30 A kind of cement foamed inorganic heat-insulation board and manufacturing process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310455516.0A CN103539404B (en) 2013-09-30 2013-09-30 A kind of cement foamed inorganic heat-insulation board and manufacturing process thereof

Publications (2)

Publication Number Publication Date
CN103539404A CN103539404A (en) 2014-01-29
CN103539404B true CN103539404B (en) 2015-12-02

Family

ID=49963320

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310455516.0A Expired - Fee Related CN103539404B (en) 2013-09-30 2013-09-30 A kind of cement foamed inorganic heat-insulation board and manufacturing process thereof

Country Status (1)

Country Link
CN (1) CN103539404B (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104446184A (en) * 2014-11-10 2015-03-25 广西华欣建材有限公司 Waterproof block
CN104496357B (en) * 2014-12-25 2017-01-18 江西佰科建筑节能材料有限公司 A-class fireproof foaming heat insulation board and preparation method thereof
CN105693149A (en) * 2015-07-03 2016-06-22 怀宁县宝友工贸有限公司 Composite building heat-preservation sheet material and preparation method thereof
CN108203260A (en) * 2016-12-16 2018-06-26 天津摩根坤德高新科技发展有限公司 A kind of foaming insulation board containing nano powder
CN108929083A (en) * 2018-07-06 2018-12-04 东南大学 Low thermal conductivity cracking resistance light cement base building thermal insulation material and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102336554A (en) * 2011-06-25 2012-02-01 南京工业大学 Cement-based lightweight porous heat insulating material and preparation method thereof
CN102603245A (en) * 2012-03-08 2012-07-25 上海天补建筑科技有限公司 Composite foaming cement heat-insulation plate material
CN102633520A (en) * 2012-03-13 2012-08-15 江苏南瓷绝缘子有限公司 Method for quickly manufacturing foam cement heat-insulation plate
CN103113064A (en) * 2013-02-21 2013-05-22 济宁跃峰建材科技有限公司 Novel environment-friendly fireproof insulation board and production method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103242014B (en) * 2013-05-30 2015-04-08 北京建筑工程学院 Polyphenylene granular thermal-insulation mortar

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102336554A (en) * 2011-06-25 2012-02-01 南京工业大学 Cement-based lightweight porous heat insulating material and preparation method thereof
CN102603245A (en) * 2012-03-08 2012-07-25 上海天补建筑科技有限公司 Composite foaming cement heat-insulation plate material
CN102633520A (en) * 2012-03-13 2012-08-15 江苏南瓷绝缘子有限公司 Method for quickly manufacturing foam cement heat-insulation plate
CN103113064A (en) * 2013-02-21 2013-05-22 济宁跃峰建材科技有限公司 Novel environment-friendly fireproof insulation board and production method thereof

Also Published As

Publication number Publication date
CN103539404A (en) 2014-01-29

Similar Documents

Publication Publication Date Title
CN103539404B (en) A kind of cement foamed inorganic heat-insulation board and manufacturing process thereof
CN107721454B (en) B02-grade light autoclaved sand aerated concrete fireproof heat-insulation board and preparation method thereof
CN103342531B (en) Building exterior wall thermal insulation material and preparation process thereof
CN103664114B (en) Self-heat-insulating fly ash autoclaved aerated concrete block and preparation method thereof
CN102936150A (en) Thermal insulation plate made of composite materials
CN105645904B (en) Non-autoclaved aerated concrete prepared by a kind of utilization lithium slag and nickel slag and preparation method thereof
CN103723992A (en) Vitrified particulate heat-insulated material for walls
CN107640943B (en) Self-decoration recycled aggregate pervious concrete product and preparation method thereof
CN104829188A (en) Foam concrete material specially used in core material or interlayer of self-heat-insulating block and preparation method thereof
CN108083697A (en) A kind of large dosage steel slag concrete building block and preparation method thereof
CN104310885A (en) Environment-friendly autoclaved lightweight aerated concrete super-thin plate
CN103274756B (en) Producing process of micro-powder bubble cement fireproofing insulation board
CN102515688A (en) Calcination-free desulfurized gypsum and building waste energy-saving insulating brick
CN105239681A (en) Inorganic fireproof thermal insulation plate and preparation method thereof
CN111592294A (en) Inorganic stone plate containing recycled concrete aggregate and preparation method thereof
CN102875191B (en) Preparation process for aerated concrete block
CN102390955B (en) Ceramsite insulation block
CN111300588A (en) Preparation method of archaized brick and special mould thereof
CN108640578B (en) Preparation method of anti-seepage air-entraining block
CN103058598A (en) Production method of self-insulation block for building wall body
CN104212023A (en) Waste plastic aerated hollow brick and making method thereof
CN113233837B (en) Water permeable brick prepared from ceramsite
CN113307574A (en) Fireproof heat-insulation board and preparation method thereof
CN103102137A (en) Exterior wall thermal insulation board with high performance and preparation process thereof
CN107827424B (en) Waterproof self-heat-insulation autoclaved aerated concrete block and preparation method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20160503

Address after: West high tech Zone Fucheng Road in Chengdu city of Sichuan Province in 610000 399, 8 11 storey building No. 1

Patentee after: Sichuan Zhisheng Guangsha Building Energy Saving Technology Co., Ltd.

Address before: Jinjiang District Shuinian road Chengdu City, Sichuan province 610016 6 Building No. 43 No. 32

Patentee before: Zhang Xiaowu

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20160720

Address after: Jinjiang District Shuinian road Chengdu City, Sichuan province 610065 6 Building No. 43 No. 32

Patentee after: Zhang Xiaowu

Address before: West high tech Zone Fucheng Road in Chengdu city of Sichuan Province in 610000 399, 8 11 storey building No. 1

Patentee before: Sichuan Zhisheng Guangsha Building Energy Saving Technology Co., Ltd.

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20161017

Address after: West high tech Zone Fucheng Road in Chengdu city of Sichuan Province in 610000 399, 8 11 storey building No. 1

Patentee after: Sichuan Zhisheng Guangsha Building Energy Saving Technology Co., Ltd.

Address before: Jinjiang District Shuinian road Chengdu City, Sichuan province 610065 6 Building No. 43 No. 32

Patentee before: Zhang Xiaowu

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151202

Termination date: 20160930

CF01 Termination of patent right due to non-payment of annual fee