CN103539053B - A kind of bottle placer and control method thereof - Google Patents
A kind of bottle placer and control method thereof Download PDFInfo
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- CN103539053B CN103539053B CN201310466366.3A CN201310466366A CN103539053B CN 103539053 B CN103539053 B CN 103539053B CN 201310466366 A CN201310466366 A CN 201310466366A CN 103539053 B CN103539053 B CN 103539053B
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Abstract
A kind of bottle placer and control method thereof, described bottle checking device, station detection device and origin point position detecting unit are connected to treater, bottle checking device has sent a bottle signal to treater, treater reads the station impulse singla that station detection device sends simultaneously, when reaching predetermined station numerical value, the filling valve of the counting machine numbering correspondence on the predetermined valve opening station of the filling mechanism described in treater controls carries out filling to the bottle entering predetermined valve opening station; When bottle checking device sends without bottle signal to treater, treater reads the station impulse singla that station detection device sends simultaneously, when reaching predetermined station numerical value, treater controls the filling valve not valve opening of the counting machine numbering correspondence on the predetermined valve opening station of described filling mechanism.
Description
Technical field
The present invention relates to rotary quantitative bottle placer, particularly by the bottle placer that electrical control is filling.
Background technology
At present, all filling be all adopt mechanical type filling, when bottle turns to filling valve place, aim at after filling valve at bottleneck, upwardly bottle, with make filling valve by bottleneck insert carry out in bottle filling.Filling due to filling head is directly inserted bottle interior, the dust on filling head can be brought in bottle, affects the quality of product, meanwhile, bottleneck and filling right not precisely time, the moment that bottleneck contacts filling head can topple over, and reduces work efficiency.In addition, due to mechanical type upwardly bottle, its complicated in mechanical structure, is not easy maintaining.
Summary of the invention
The present invention aim to provide a kind of safeguard simple, can easily make filling head aim at bottleneck and insert the bottle placer in bottle without the need to filling head.
A kind of bottle placer of the present invention, comprise mechanism of push bottles ahead, filling mechanism and the bottle-delivery mechanism of multiple filling valve are housed, bottle checking device is housed between described mechanism of push bottles ahead and filling mechanism, described filling mechanism or bottle-delivery mechanism are equipped with station detection device, also origin point position detecting unit is provided with on filling mechanism, described bottle checking device, station detection device and origin point position detecting unit are connected to treater, bottle checking device has sent a bottle signal to treater, treater reads the station impulse singla that station detection device sends simultaneously, when reaching predetermined station numerical value, the filling valve of the counting machine numbering correspondence on the predetermined valve opening station of the filling mechanism described in treater controls carries out filling to the bottle entering predetermined valve opening station, when bottle checking device sends without bottle signal to treater, treater reads the station impulse singla that station detection device sends simultaneously, when reaching predetermined station numerical value, treater controls the filling valve not valve opening of the counting machine numbering correspondence on the predetermined valve opening station of described filling mechanism.
A control method for bottle placer, comprises following steps:
1) unique number is set to each filling valve on filling mechanism, simultaneously, be set with the station number d of the valve opening station on the positional distance filling mechanism of bottle detecting device in systems in which, under system initial state, set the initial fill head numbering one_to_one corresponding that each filling valve numbering sets with system inside counting device, thus valve opening station place counter data is unique;
2) treater sends control signal, and bottle placer brings into operation, and bottle checking device, station detection device and origin point position detecting unit start to detect;
3) whether bottle checking device will detect that the signal transmission of bottle is to treater, and treater judges whether the default valve opening station place of filling mechanism has bottle, if any bottle, then enters step 4, as without bottle, then enters step 5;
4) treater receive the transmission of bottle checking device come have a bottle signal, the station impulse singla that reading station detection device transmission simultaneously comes and the counter reset signal that origin point position detecting unit transmission comes, the bottle preserved in comparator processor is from the station number d of the valve opening station on the positional distance filling mechanism of bottle checking position the station number moving to the default valve opening station filling mechanism and the bottle checking device preset, as reached predetermined station number d, the filling valve that on filling mechanism then described in treater control, the counting machine at default valve opening station place is corresponding carries out filling to the bottle entering default valve opening station, filling complete bottle is exported by bottle-delivery mechanism, enter step 6 subsequently,
5) treater receive the transmission of bottle checking device come without bottle signal, the station impulse singla that reading station detection device transmission simultaneously comes and the counter reset signal that origin point position detecting unit transmission comes, the bottle preserved in comparator processor is from the station number d of the valve opening station on the positional distance filling mechanism of bottle checking position the station number moving to the default valve opening station filling mechanism and the bottle checking device preset, as reached predetermined station number d, filling mechanism then described in treater control is preset the filling valve not valve opening that the counting machine numbering at valve opening station place is corresponding, enter step 6 subsequently,
6) get back to step 3, until reach predetermined filling bottle number, treater sends control signal, stops filling.
A kind of bottle placer of the present invention, by station detection device, under bottle checking device and origin point position detecting unit collaborate, by signal transmission to treater, treated device judges, and send corresponding control signal, to judge whether valve opening station place on filling mechanism has bottle and filling valve corresponding to valve opening station place counting machine numbering whether valve opening, owing to being receive bottle checking device by treater in electric system, the signal of station detection device and origin point position detecting unit feedback judges, judge precisely, ensure that filling accuracy, thus ensure that the accuracy rate that filling valve is aimed at empty bottle mouth, because filling valve and empty bottle mouth are accurately aimed at not contacting in situation, therefore filling valve is without the need to inserting in bottle, makes filling health more.In addition, because system can detect the numbering of valve opening station place filling valve, therefore, in pouring process once filling valve goes wrong, problematic filling valve can be found in time.This kind of bottle placer, by electrical control, realize filling electric automatization, efficiency is higher, meanwhile, owing to not having complicated physical construction, therefore, maintains convenient.
Accompanying drawing explanation
Fig. 1 is the filling mechanism of push bottles ahead of bottle placer, filling mechanism and bottle-delivery mechanism structural representation.
Fig. 2 is bottle placer control flow block diagram.
Detailed description of the invention
A kind of bottle placer, as shown in Figure 1, comprise mechanism of push bottles ahead 1, filling mechanism 2 and the bottle-delivery mechanism 3 of multiple filling valve are housed, between described mechanism of push bottles ahead 1 and filling mechanism 2, bottle checking device 5 is housed, described filling mechanism 2 or bottle-delivery mechanism 3 are equipped with station detection device 6, origin point position detecting unit 7 is also provided with on filling mechanism 2, described bottle checking device 5, station detection device 6 and origin point position detecting unit 7 are connected to treater, bottle checking device 5 has sent a bottle signal to treater, treater reads the station impulse singla that station detection device 6 sends simultaneously, when reaching predetermined station numerical value, the filling valve of the counting machine numbering correspondence on the predetermined valve opening station 4 of the filling mechanism 2 described in treater controls carries out filling to the bottle entering predetermined valve opening station 4, when bottle checking device 5 sends without bottle signal to treater, treater reads the station impulse singla that station detection device 6 sends simultaneously, when reaching predetermined station numerical value, treater controls the filling valve not valve opening of the counting machine numbering correspondence on the predetermined valve opening station 4 of described filling mechanism 2.
Described bottle checking device is arranged on the star wheel disc of mechanism of push bottles ahead and the star wheel disc points of tangency of filling mechanism, to prevent bottle to be kicked off before not entering filling mechanism, and causes filling error; Described bottle checking device is arranged on the default valve opening station place on filling mechanism, further prevents filling error.
Described bottle checking device, station detection device and origin point position detecting unit are opto-electronic pickup, and opto-electronic pickup induction is sensitive, not easily makes mistakes.
A kind of control method of bottle placer, comprise following steps: (1) arranges unique number to each filling valve on filling mechanism 2, simultaneously, be set with the station number d of the positional distance valve opening station 4 of bottle detecting device 5 in systems in which, under system initial state, set the initial fill head numbering one_to_one corresponding that each filling valve numbering sets with system inside counting device, thus valve opening station 4 place counter data is unique, (2) treater sends control signal, and bottle placer brings into operation, and bottle checking device 5, station detection device 6 and origin point position detecting unit 7 start to detect, (3) whether bottle checking device 5 will detect that the signal transmission of bottle is to treater, and treater judges whether default valve opening station 4 place of filling mechanism 2 has bottle, if any bottle, then enters step 4, as without bottle, then enters step 5, (4) treater receive bottle checking device 5 transmit come have a bottle signal, a bottle signal this is had to be saved in the register of treater, register low level becomes 1 from 0, the station impulse singla that the transmission of simultaneous processor reading station detection device 6 comes and the counter reset signal that origin point position detecting unit transmission comes, namely a filling station signal is often detected by station detection device 6, then send an impulse singla, impulse singla is delivered in register, bottle signal that has preserved in register moves one, namely be that bottle moves a station, and origin point position detecting unit 7 has detected filling station, the counter resets that filling valve then on this filling station is corresponding, simultaneously, the counting machine that each filling valve is corresponding adds up after receiving the impulse singla that station detection device 6 sends, when moving to the default valve opening station place 4 on filling mechanism 2 when bottle and filling valve, the bottle preserved in comparator processor is from the station number d of the default valve opening station 4 on the positional distance filling mechanism 2 of bottle checking position the station number moving to the default valve opening station 4 filling mechanism 2 and the bottle checking device 5 preset, as reached predetermined station number d, the filling valve that on filling mechanism 2 then described in treater control, the counting machine at default valve opening station 4 place is corresponding carries out filling to the bottle entering default valve opening station 4, namely treater reads the data in counting machine, filling valve corresponding counting machine numbering is identical with the valve opening station 4 place counter data preset in system, thus show that valve opening station 4 place numbers by the filling valve of valve opening, simultaneously, treater reads the data in register, with judge bottles shift to the station number of valve opening station 4 and register d position whether identical with the station number d of the positional distance valve opening station 4 of the bottle checking device 5 of systemic presupposition whether for 1, as reached predetermined station number d, the filling valve that on filling mechanism 2 then described in treater control, the counting machine at default valve opening station 4 place is corresponding carries out filling to the bottle entering default valve opening station 4, filling complete bottle is exported by bottle-delivery mechanism, enter step 6 subsequently, (5) treater receive bottle checking device 5 transmit come without bottle signal, low level numerical value then in register is still 0, the station impulse singla that reading station detection device transmission simultaneously comes and the counter reset signal that origin point position detecting unit transmission comes, namely a filling station signal is often detected by station detection device 6, then send an impulse singla, impulse singla is delivered in register, bottle signal that has preserved in register moves one, namely be that bottle moves a station, and origin point position detecting unit 7 has detected filling station, the counter resets that filling valve then on this filling station is corresponding, simultaneously, the counting machine that each filling valve is corresponding adds up after receiving the impulse singla that station detection device 6 sends, when moving to the default valve opening station place 4 on filling mechanism 2 when filling valve, the bottle preserved in comparator processor is from the station number d of the valve opening station on the positional distance filling mechanism of bottle checking position the station number moving to the default valve opening station filling mechanism and the bottle checking device preset, as reached predetermined station number d, filling mechanism then described in treater control is preset the filling valve not valve opening that the counting machine numbering at valve opening station place is corresponding, namely treater reads the data in counting machine, filling valve corresponding counting machine numbering is identical with the valve opening station 4 place counter data preset in system, thus show that valve opening station 4 place numbers by the filling valve of valve opening, simultaneously, treater reads the data in register, whether the station number of valve opening station 4 and register d position whether identical with the station number d of the positional distance valve opening station 4 of the bottle checking device 5 of systemic presupposition is moved to for 1 with the bottle signal judging in register, as reached predetermined station number d, but register d position is not 1, filling mechanism 2 then described in treater control is preset the filling valve not valve opening that the counting machine at valve opening station 4 place is corresponding, enter step 6 subsequently, (6) get back to step 3, until reach predetermined filling bottle number, treater sends control signal, stops filling.
Described register can move to left or move to right.
In step 5, counter resets is 0, and receives an impulse singla that station detection device often sends just cumulative 1, follow-uply searches problematic filling valve to facilitate.
Claims (5)
1. a bottle placer, comprise mechanism of push bottles ahead (1), filling mechanism (2) and the bottle-delivery mechanism (3) of multiple filling valve are housed, it is characterized in that: bottle checking device (5) is housed between described mechanism of push bottles ahead (1) and filling mechanism (2), described bottle checking device (5) is arranged on the star wheel disc of mechanism of push bottles ahead (1) and the star wheel disc points of tangency of filling mechanism (2), or described bottle checking device is arranged on default valve opening station (4) place on filling mechanism (2), described filling mechanism (2) or bottle-delivery mechanism (3) are equipped with station detection device (6), origin point position detecting unit (7) is also provided with on filling mechanism (2), described bottle checking device (5), station detection device (6) and origin point position detecting unit (7) are connected to treater, bottle checking device (5) has sent a bottle signal to treater, treater reads the station impulse singla that station detection device (6) sends simultaneously, when reaching predetermined station numerical value, the filling valve of the counting machine numbering correspondence on the predetermined valve opening station (4) of the filling mechanism (2) described in treater controls carries out filling to the bottle entering predetermined valve opening station (4), when bottle checking device (5) sends without bottle signal to treater, treater reads the station impulse singla that station detection device (6) sends simultaneously, when reaching predetermined station numerical value, treater controls the filling valve not valve opening of the counting machine numbering correspondence on the predetermined valve opening station (4) of described filling mechanism (2).
2. a kind of bottle placer according to claim 1, is characterized in that: described bottle checking device, station detection device and origin point position detecting unit are opto-electronic pickup.
3. a control method for bottle placer, is characterized in that: comprise following steps:
1) unique number is set to each filling valve on filling mechanism (2), simultaneously, be set with the station number d of the valve opening station (4) on the positional distance filling mechanism (2) of a bottle detecting device (5) in systems in which, under system initial state, set the initial fill head numbering one_to_one corresponding that each filling valve numbering sets with system inside counting device, thus valve opening station place counter data is unique;
2) treater sends control signal, and bottle placer brings into operation, and bottle checking device (5), station detection device (6) and origin point position detecting unit (7) start to detect;
3) whether bottle checking device (5) will detect the register of signal transmission to treater of bottle, and treater judges whether default valve opening station (4) place of filling mechanism (2) has bottle, if any bottle, then enters step 4, as without bottle, then enters step 5;
4) treater receive bottle checking device (5) transmit come have a bottle signal, the station impulse singla and the origin point position detecting unit (7) that read station detection device (6) transmission transmit next counter reset signal simultaneously, the bottle preserved in comparator processor register is from the station number d of the valve opening station (4) on the positional distance filling mechanism (2) of bottle checking position the station number moving to the default valve opening station (4) filling mechanism (2) and the bottle checking device (5) preset, as reached predetermined station number d, the filling valve that the counting machine at upper default valve opening station (4) place of the filling mechanism (2) then described in treater control is corresponding carries out filling to the bottle entering default valve opening station (4), filling complete bottle is exported by bottle-delivery mechanism (3), enter step 6 subsequently,
5) treater receive bottle checking device (5) transmit come without bottle signal, the station impulse singla and the origin point position detecting unit (7) that read station detection device (6) transmission transmit next counter reset signal simultaneously, the bottle preserved in comparator processor register is from the station number d of the valve opening station (4) on the positional distance filling mechanism (2) of bottle checking position the station number moving to the default valve opening station (4) filling mechanism and the bottle checking device (5) preset, as reached predetermined station number d, the upper filling valve not valve opening presetting the counting machine numbering correspondence at valve opening station (4) place of filling mechanism (2) then described in treater control, enter step 6 subsequently,
6) get back to step 3, until reach predetermined filling bottle number, treater sends control signal, stops filling.
4. the control method of a kind of bottle placer according to claim 3, is characterized in that: described register can move to left or move to right.
5. the control method of a kind of bottle placer according to claim 3, is characterized in that: in step 5, and counter resets is 0, and receives an impulse singla that station detection device often sends just cumulative 1.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310466366.3A CN103539053B (en) | 2013-10-09 | 2013-10-09 | A kind of bottle placer and control method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310466366.3A CN103539053B (en) | 2013-10-09 | 2013-10-09 | A kind of bottle placer and control method thereof |
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| CN103539053A CN103539053A (en) | 2014-01-29 |
| CN103539053B true CN103539053B (en) | 2015-12-02 |
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| CN201310466366.3A Active CN103539053B (en) | 2013-10-09 | 2013-10-09 | A kind of bottle placer and control method thereof |
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| CN112551135B (en) * | 2020-11-20 | 2022-12-13 | 苏州西斯派克检测科技有限公司 | Synchronous measurement system and method of bottle blowing machine equipment |
| CN113929036A (en) * | 2021-10-13 | 2022-01-14 | 江阴市立青染整机械有限公司 | Station acquisition picture customization processing platform |
| CN114261939B (en) * | 2021-12-14 | 2024-03-19 | 苏州镁伽科技有限公司 | Automatic split charging equipment |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4317475A (en) * | 1980-10-23 | 1982-03-02 | Nordson Corporation | Liquid filling and level sensing apparatus |
| DE3143470A1 (en) * | 1981-01-27 | 1982-08-19 | Nagema Veb K | Apparatus for controlling valves on rotating bottle-filling machines |
| US4588001A (en) * | 1983-06-23 | 1986-05-13 | The Kartridg Pak Co. | Rotary filling apparatus and method |
| CN102862691A (en) * | 2012-10-23 | 2013-01-09 | 楚天科技股份有限公司 | Filling machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58127127A (en) * | 1982-01-25 | 1983-07-28 | Oval Eng Co Ltd | Compacting device for fluid metering vessel |
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2013
- 2013-10-09 CN CN201310466366.3A patent/CN103539053B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4317475A (en) * | 1980-10-23 | 1982-03-02 | Nordson Corporation | Liquid filling and level sensing apparatus |
| DE3143470A1 (en) * | 1981-01-27 | 1982-08-19 | Nagema Veb K | Apparatus for controlling valves on rotating bottle-filling machines |
| US4588001A (en) * | 1983-06-23 | 1986-05-13 | The Kartridg Pak Co. | Rotary filling apparatus and method |
| CN102862691A (en) * | 2012-10-23 | 2013-01-09 | 楚天科技股份有限公司 | Filling machine |
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| CN103539053A (en) | 2014-01-29 |
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