CN103539053A - Filling machine and control method thereof - Google Patents
Filling machine and control method thereof Download PDFInfo
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- CN103539053A CN103539053A CN201310466366.3A CN201310466366A CN103539053A CN 103539053 A CN103539053 A CN 103539053A CN 201310466366 A CN201310466366 A CN 201310466366A CN 103539053 A CN103539053 A CN 103539053A
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Abstract
The invention discloses a filling machine and a control method thereof. The filling machine comprises a bottle existence detection device, a station detection device and an original location detection device which are connected to a processor, wherein the bottle existence detection device sends a bottle existence signal to the processor, the processor simultaneously reads a station pulse signal sent by the station detection device, the processor controls a filling valve corresponding to a number of a counter on a preset valve opening station of the filling mechanism to fill a bottle body entering the preset valve opening station when reaching a preset station value; when the bottle existence detection device sends a bottle absence signal to the processor, the processor simultaneously reads a station pulse signal sent by the station detection device, and the processor controls the filling valve corresponding to the number of the counter on the preset valve opening station of the filling mechanism not to be opened when reaching the preset station value.
Description
Technical field
The present invention relates to rotary quantitative bottle placer, particularly by the filling bottle placer of electrical control.
Background technology
At present, all filling be all to adopt mechanical type filling, when bottle turns to filling valve place, at bottleneck, aim at after filling valve, upwards promote bottle so that filling valve by bottleneck insert in bottle, carry out filling.Filling due to filling head is directly inserted to bottle interior, the dust on filling head can be brought in bottle, affect the quality of product, meanwhile, right when accurate not with filling at bottleneck, and bottleneck contacts moment of filling can topple over, and has reduced work efficiency.In addition,, because mechanical type upwards promotes bottle, its complicated in mechanical structure, is not easy maintaining.
Summary of the invention
The present invention aim to provide a kind of safeguard simple, can easily make filling head aim at bottleneck and without the bottle placer in filling insertion bottle.
A kind of bottle placer of the present invention, comprise mechanism of push bottles ahead, filling mechanism and the bottle-delivery mechanism of a plurality of filling valves are housed, bottle checking device is housed between described mechanism of push bottles ahead and filling mechanism, on described filling mechanism or bottle-delivery mechanism, station detection device is housed, on filling mechanism, be also provided with origin point position detecting unit, described bottle checking device, station detection device and origin point position detecting unit are connected to treater, bottle checking device has sent a bottle signal to treater, treater reads the station impulse singla that station detection device sends simultaneously, while reaching predetermined station numerical value, the predetermined counting machine of opening on valve station of the filling mechanism that treater control is described is numbered corresponding filling valve and is carried out filling to entering the predetermined bottle of opening valve station, when bottle checking device sends without bottle signal to treater, treater reads the station impulse singla that station detection device sends simultaneously, while reaching predetermined station numerical value, the predetermined counting machine of opening on valve station that treater is controlled described filling mechanism is numbered corresponding filling valve and is not driven valve.
A control method for bottle placer, comprises following steps:
1) to each filling valve on filling mechanism, unique number is set, simultaneously, the station of opening valve station being set with in system on the positional distance filling mechanism of bottle detecting device is counted d, under system initial state, set each filling valve numbering corresponding one by one with the initial fill head numbering of system inside counting device setting, thereby it is unique to open valve station place counter data;
2) treater sends control signal, and bottle placer brings into operation, and bottle checking device, station detection device and origin point position detecting unit start to detect;
3) bottle checking device passes to treater by the signal that bottle whether detected, and treater judges whether the default valve station place that opens of filling mechanism has bottle, if any bottle, enters step 4, as without bottle, enters step 5;
4) treater receives bottle signal that has of bottle checking device transmission, read station impulse singla and the next counter reset signal of origin point position detecting unit transmission that station detection device transmission comes simultaneously, the default station of opening valve station of opening on the station number of valve station and the positional distance filling mechanism of predefined bottle checking device that the bottle of preserving in comparator processor moves to from bottle checking position filling mechanism is counted d, as reach predetermined station and count d, on the filling mechanism described in treater control, default filling valve corresponding to counting machine of opening valve station place carries out filling to entering the default bottle of opening valve station, filling complete bottle is exported by bottle-delivery mechanism, enter subsequently step 6,
5) treater receive that the transmission of bottle checking device comes without bottle signal, read station impulse singla and the next counter reset signal of origin point position detecting unit transmission that station detection device transmission comes simultaneously, the default station of opening valve station of opening on the station number of valve station and the positional distance filling mechanism of predefined bottle checking device that the bottle of preserving in comparator processor moves to from bottle checking position filling mechanism is counted d, as reach predetermined station and count d, on the filling mechanism described in treater control, the default counting machine of opening valve station place is numbered corresponding filling valve and is not driven valve, enter subsequently step 6,
6) get back to step 3, until reach predetermined filling bottle number, treater sends control signal, stops filling.
A kind of bottle placer of the present invention, by station detection device, under the common cooperation of bottle checking device and origin point position detecting unit, signal is passed to treater, treated device judgement, and send corresponding control signal, to judge whether open valve station place on filling mechanism has bottle and open valve station place counting machine and number corresponding filling valve and whether drive valve, because being receives bottle checking device by the treater in electric system, the signal of station detection device and origin point position detecting unit feedback judges, judge precisely, guaranteed filling accuracy, thereby guaranteed the accuracy rate that filling valve is aimed at empty bottle mouth, because filling valve and empty bottle mouth are accurately aimed at not contacting in situation, so filling valve is without inserting in bottle, makes filling health more.In addition,, because system can detect out the numbering of valve station place filling valve, therefore, once go wrong for filling valve in pouring process, can find in time problematic filling valve.This kind of bottle placer, by electrical control, realizes filling electric automatization, and efficiency is higher, meanwhile, owing to there is no complicated physical construction, therefore, maintains convenient.
Accompanying drawing explanation
Fig. 1 is the filling mechanism of push bottles ahead of bottle placer, filling mechanism and bottle-delivery mechanism structural representation.
Fig. 2 is bottle placer control flow block diagram.
The specific embodiment
A kind of bottle placer, as shown in Figure 1, comprise mechanism of push bottles ahead 1, filling mechanism 2 and the bottle-delivery mechanism 3 of a plurality of filling valves are housed, between described mechanism of push bottles ahead 1 and filling mechanism 2, bottle checking device 5 is housed, on described filling mechanism 2 or bottle-delivery mechanism 3, station detection device 6 is housed, on filling mechanism 2, be also provided with origin point position detecting unit 7, described bottle checking device 5, station detection device 6 and origin point position detecting unit 7 are connected to treater, bottle checking device 5 has sent a bottle signal to treater, treater reads the station impulse singla that station detection device 6 sends simultaneously, while reaching predetermined station numerical value, the predetermined counting machine of opening on valve station 4 of the filling mechanism 2 that treater control is described is numbered corresponding filling valve and is carried out filling to entering the predetermined bottle of opening valve station 4, when bottle checking device 5 sends without bottle signal to treater, treater reads the station impulse singla that station detection device 6 sends simultaneously, while reaching predetermined station numerical value, the predetermined counting machine of opening on valve station 4 that treater is controlled described filling mechanism 2 is numbered corresponding filling valve and is not driven valve.
Described bottle checking device is arranged on the star wheel disc points of tangency of star wheel disc and the filling mechanism of mechanism of push bottles ahead, to prevent that bottle is not kicked off before entering filling mechanism, and causes filling error; Described bottle checking device is arranged on the default valve station place that opens on filling mechanism, further prevents filling error.
Described bottle checking device, station detection device and origin point position detecting unit are opto-electronic pickup, and opto-electronic pickup induction is sensitive, is difficult for makeing mistakes.
A kind of control method of bottle placer, comprise following steps: (1) arranges unique number to each filling valve on filling mechanism 2, simultaneously, the positional distance that is set with bottle detecting device 5 in system is opened the station of valve station 4 and is counted d, under system initial state, set each filling valve numbering corresponding one by one with the initial fill head numbering of system inside counting device setting, thereby it is unique to open valve station 4 place's counter datas, (2) treater sends control signal, and bottle placer brings into operation, and bottle checking device 5, station detection device 6 and origin point position detecting unit 7 start to detect, (3) bottle checking device 5 passes to treater by the signal that bottle whether detected, and treater judges whether default valve station 4 places that open of filling mechanism 2 have bottle, if any bottle, enter step 4, as without bottle, enters step 5, (4) treater receives bottle checking device 5 and transmits the next bottle signal that has, there is bottle signal to be saved in the register of treater this, register low level becomes 1 from 0, simultaneous processor reads station detection device 6 and transmits next station impulse singla and the next counter reset signal of origin point position detecting unit transmission, by station detection device 6, a filling station signal often detected, send an impulse singla, impulse singla is delivered in register, bottle signal that has of preserving in register moves one, be that bottle moves a station, and origin point position detecting unit 7 has detected filling station, the counting machine that filling valve on this filling station is corresponding resets, simultaneously, the counting machine that each filling valve is corresponding adds up after receiving the impulse singla that station detection device 6 sends, when bottle and filling valve move to default on filling mechanism 2 and open valve station place 4, the default default station of opening valve station 4 of opening on the station number of valve station 4 and the positional distance filling mechanism 2 of predefined bottle checking device 5 that the bottle of preserving in comparator processor moves to from bottle checking position filling mechanism 2 is counted d, as reach predetermined station and count d, on the filling mechanism 2 described in treater control, default filling valve corresponding to counting machine of opening valve station 4 places carries out filling to entering the default bottle of opening valve station 4, be that treater reads the data in counting machine, the corresponding counting machine numbering of filling valve with in system, preset to open valve station 4 place's counter datas identical, thereby show out that valve station 4 places are about to out the filling valve numbering of valve, simultaneously, treater reads the data in register, take and judge that station that bottles shift is opened valve station 4 to the positional distance of opening the station number of valve station 4 and the bottle checking device 5 of systemic presupposition counts whether the whether identical and register d position of d is 1, as reach predetermined station and count d, on the filling mechanism 2 described in treater control, default filling valve corresponding to counting machine of opening valve station 4 places carries out filling to entering the default bottle of opening valve station 4, filling complete bottle is exported by bottle-delivery mechanism, enter subsequently step 6, (5) treater receive that bottle checking device 5 transmission comes without bottle signal, the low level numerical value in register is still 0, read station impulse singla and the next counter reset signal of origin point position detecting unit transmission that station detection device transmission comes simultaneously, by station detection device 6, a filling station signal often detected, send an impulse singla, impulse singla is delivered in register, bottle signal that has of preserving in register moves one, be that bottle moves a station, and origin point position detecting unit 7 has detected filling station, the counting machine that filling valve on this filling station is corresponding resets, simultaneously, the counting machine that each filling valve is corresponding adds up after receiving the impulse singla that station detection device 6 sends, when filling valve moves to default on filling mechanism 2 and opens valve station place 4, the default station of opening valve station of opening on the station number of valve station and the positional distance filling mechanism of predefined bottle checking device that the bottle of preserving in comparator processor moves to from bottle checking position filling mechanism is counted d, as reach predetermined station and count d, on the filling mechanism described in treater control, the default counting machine of opening valve station place is numbered corresponding filling valve and is not driven valve, be that treater reads the data in counting machine, the corresponding counting machine numbering of filling valve with in system, preset to open valve station 4 place's counter datas identical, thereby show out that valve station 4 places are about to out the filling valve numbering of valve, simultaneously, treater reads the data in register, take and judge that positional distance that bottle signal in register moves to out the station number of valve station 4 and the bottle checking device 5 of systemic presupposition leaves the station of valve station 4 and count whether the whether identical and register d position of d is 1, as reach predetermined station and count d, but register d position is not 1, treater is controlled default filling valve corresponding to counting machine of opening valve station 4 places on described filling mechanism 2 and is not driven valve, enter subsequently step 6, (6) get back to step 3, until reach predetermined filling bottle number, treater sends control signal, stops filling.
Described register can move to left or move to right.
In step 5, counting machine is reset to 0, and it is just cumulative 1 to receive an impulse singla that station detection device often sends, to facilitate the follow-up problematic filling valve of searching.
Claims (7)
1. a bottle placer, comprise mechanism of push bottles ahead (1), filling mechanism (2) and the bottle-delivery mechanism (3) of a plurality of filling valves are housed, it is characterized in that: between described mechanism of push bottles ahead (1) and filling mechanism (2), bottle checking device (5) is housed, on described filling mechanism (2) or bottle-delivery mechanism (3), station detection device (6) is housed, on filling mechanism (2), be also provided with origin point position detecting unit (7), described bottle checking device (5), station detection device (6) and origin point position detecting unit (7) are connected to treater, bottle checking device (5) has sent a bottle signal to treater, treater reads the station impulse singla that station detection device (6) sends simultaneously, while reaching predetermined station numerical value, the predetermined counting machine of opening on valve station (4) of the filling mechanism (2) that treater control is described is numbered corresponding filling valve and is carried out filling to entering the predetermined bottle of opening valve station (4), when bottle checking device (5) sends without bottle signal to treater, treater reads the station impulse singla that station detection device (6) sends simultaneously, while reaching predetermined station numerical value, the predetermined counting machine of opening on valve station (4) that treater is controlled described filling mechanism (2) is numbered corresponding filling valve and is not driven valve.
2. a kind of bottle placer according to claim 1, is characterized in that: described bottle checking device (5) is arranged on the star wheel disc points of tangency of star wheel disc and the filling mechanism (2) of mechanism of push bottles ahead (1).
3. a kind of bottle placer according to claim 1, is characterized in that: described bottle checking device arranges (5) default valve station (4) of opening on filling mechanism (2) and locates.
4. a kind of bottle placer according to claim 1, is characterized in that: described bottle checking device, station detection device and origin point position detecting unit are opto-electronic pickup.
5. a control method for bottle placer, is characterized in that: comprise following steps:
1) unique number is set to each filling valve on filling mechanism (2), simultaneously, the station of opening valve station (4) being set with in system on the positional distance filling mechanism (2) of a bottle detecting device (5) is counted d, under system initial state, set each filling valve numbering corresponding one by one with the initial fill head numbering of system inside counting device setting, thereby it is unique to open valve station place counter data;
2) treater sends control signal, and bottle placer brings into operation, and bottle checking device (5), station detection device (6) and origin point position detecting unit (7) start to detect;
3) bottle checking device (5) passes to treater by the signal that bottle whether detected, and treater judges the default valve station (4) of opening of filling mechanism (2) locates whether there is bottle, if any bottle, enters step 4, as without bottle, enters step 5;
4) treater receives bottle checking device (5) and transmits the next bottle signal that has, read station impulse singla and the next counter reset signal of origin point position detecting unit (7) transmission that station detection device (6) transmission is come simultaneously, the default station of opening valve station (4) of opening on the station number of valve station (4) and the positional distance filling mechanism (2) of predefined bottle checking device (5) that the bottle of preserving in comparator processor moves to from bottle checking position filling mechanism (2) is counted d, as reach predetermined station and count d, treater controls that described filling mechanism (2) is upper defaultly to be opened filling valve corresponding to counting machine that valve station (4) locates and carry out filling to entering the default bottle of opening valve station (4), filling complete bottle is exported by bottle-delivery mechanism (3), enter subsequently step 6,
5) treater receive that bottle checking device (5) transmits without bottle signal, read station impulse singla and the next counter reset signal of origin point position detecting unit (7) transmission that station detection device (6) transmission is come simultaneously, the default station of opening valve station (4) of opening on the station number of valve station (4) and the positional distance filling mechanism (2) of predefined bottle checking device (5) that the bottle of preserving in comparator processor moves to from bottle checking position filling mechanism is counted d, as reach predetermined station and count d, treater controls that described filling mechanism (2) is upper defaultly to be opened counting machine that valve station (4) locates and number corresponding filling valve and do not drive valve, enter subsequently step 6,
6) get back to step 3, until reach predetermined filling bottle number, treater sends control signal, stops filling.
6. the control method of a kind of bottle placer according to claim 5, is characterized in that: described register can move to left or move to right.
7. the control method of a kind of bottle placer according to claim 5, is characterized in that: in step 5, counting machine is reset to 0, and receives an impulse singla that station detection device often sends just cumulative 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310466366.3A CN103539053B (en) | 2013-10-09 | 2013-10-09 | A kind of bottle placer and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310466366.3A CN103539053B (en) | 2013-10-09 | 2013-10-09 | A kind of bottle placer and control method thereof |
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| CN103539053A true CN103539053A (en) | 2014-01-29 |
| CN103539053B CN103539053B (en) | 2015-12-02 |
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| CN201310466366.3A Active CN103539053B (en) | 2013-10-09 | 2013-10-09 | A kind of bottle placer and control method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111217307A (en) * | 2020-03-12 | 2020-06-02 | 合肥中辰轻工机械有限公司 | Electronic liquid level meter type filling valve control system shared by glass bottle, pop can and PET bottle |
| CN112551135A (en) * | 2020-11-20 | 2021-03-26 | 苏州西斯派克检测科技有限公司 | Synchronous measurement system and method of bottle blowing machine equipment |
| CN113929036A (en) * | 2021-10-13 | 2022-01-14 | 江阴市立青染整机械有限公司 | Station acquisition picture customization processing platform |
| CN114261939A (en) * | 2021-12-14 | 2022-04-01 | 苏州镁伽科技有限公司 | Automatic change partial shipment equipment |
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| US4317475A (en) * | 1980-10-23 | 1982-03-02 | Nordson Corporation | Liquid filling and level sensing apparatus |
| DE3143470A1 (en) * | 1981-01-27 | 1982-08-19 | Nagema Veb K | Apparatus for controlling valves on rotating bottle-filling machines |
| JPS58127127A (en) * | 1982-01-25 | 1983-07-28 | Oval Eng Co Ltd | Compacting device for fluid metering vessel |
| US4588001A (en) * | 1983-06-23 | 1986-05-13 | The Kartridg Pak Co. | Rotary filling apparatus and method |
| CN102862691A (en) * | 2012-10-23 | 2013-01-09 | 楚天科技股份有限公司 | Filling machine |
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2013
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US4317475A (en) * | 1980-10-23 | 1982-03-02 | Nordson Corporation | Liquid filling and level sensing apparatus |
| DE3143470A1 (en) * | 1981-01-27 | 1982-08-19 | Nagema Veb K | Apparatus for controlling valves on rotating bottle-filling machines |
| JPS58127127A (en) * | 1982-01-25 | 1983-07-28 | Oval Eng Co Ltd | Compacting device for fluid metering vessel |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111217307A (en) * | 2020-03-12 | 2020-06-02 | 合肥中辰轻工机械有限公司 | Electronic liquid level meter type filling valve control system shared by glass bottle, pop can and PET bottle |
| CN112551135A (en) * | 2020-11-20 | 2021-03-26 | 苏州西斯派克检测科技有限公司 | Synchronous measurement system and method of bottle blowing machine equipment |
| CN113929036A (en) * | 2021-10-13 | 2022-01-14 | 江阴市立青染整机械有限公司 | Station acquisition picture customization processing platform |
| CN114261939A (en) * | 2021-12-14 | 2022-04-01 | 苏州镁伽科技有限公司 | Automatic change partial shipment equipment |
| CN114261939B (en) * | 2021-12-14 | 2024-03-19 | 苏州镁伽科技有限公司 | Automatic split charging equipment |
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| CN103539053B (en) | 2015-12-02 |
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