CN103537904B - A kind of spiral ground pile spirals bonding machine automatically - Google Patents
A kind of spiral ground pile spirals bonding machine automatically Download PDFInfo
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- CN103537904B CN103537904B CN201310493335.7A CN201310493335A CN103537904B CN 103537904 B CN103537904 B CN 103537904B CN 201310493335 A CN201310493335 A CN 201310493335A CN 103537904 B CN103537904 B CN 103537904B
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- spirals
- steel band
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/56—Screw piles
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Piles And Underground Anchors (AREA)
Abstract
The present invention proposes a kind of spiral ground pile automatically to spiral bonding machine, which solve the defect that inefficiency in prior art, product quality are not up to standard.The present invention includes board, the device that spirals, welder, dynamical system, locking device, transmission device, steel band conveyor structure and PLC electrical apparatus control system; Spiral device, welder, dynamical system, locking device, transmission device, steel band conveyor structure is all electrically connected with PLC electrical apparatus control system; Structure of the present invention is simple, easy to operate, achieves full-automation, its steel band that will spiral, welding steel band two steps complete by the present invention is disposable, solve the drawback of manual manufacture, have saved Production Time, add output, improve production efficiency, ensure that product quality.
Description
Technical field
The invention belongs to building materials process equipment field, particularly a kind of spiral ground pile spirals bonding machine automatically.
Background technology
In the middle of engineering construction, the application of pile is very large, and it is mainly used in many fields such as building construction, railway engineering, wind-power electricity generation and solar electrical energy generation.Pile is building load-bearing and firm key, and existing pile is in order to be embedded in underground, and general bottom is all taper, is provided with continuous print flight above.
Spiral ground pile is widely used in photovoltaic plant engineering field, and current state-of-the-art manufacture craft is that helical steel band inventory is spun on workpiece, and steel band is fixed in artificial spot welding, is finally manually welded on workpiece by steel band.Above-mentioned each operation, except spiraling except steel band, is all that manual operation completes, and makes the method for spiral ground pile like this, there is following defect: one, operational sequence is loaded down with trivial details, inefficiency; Two, product quality is not up to standard, and the blade pitgh of artificial spot welding is uneven, and the angle of blade lean is inconsistent, and after burying, fastness is poor; The narrow weld strength not reaching needs of human weld's welding bead, directly affects result of use and the service life of spiral ground pile.
Therefore be necessary that inventing a kind of spiral ground pile spirals bonding machine automatically to make up above-mentioned defect.
Summary of the invention
The present invention proposes a kind of spiral ground pile and automatically to spiral bonding machine, solves the defect that inefficiency in prior art, product quality are not up to standard.Structure of the present invention is simple, easy to operate, achieves full-automation, its steel band that will spiral, welding steel band two steps complete by the present invention is disposable, solve the drawback of manual manufacture, have saved Production Time, add output, improve production efficiency, ensure that product quality.
Technical scheme of the present invention is achieved in that
A kind of spiral ground pile spirals bonding machine automatically, and it comprises board, the device that spirals, welder, dynamical system, locking device, transmission device, steel band conveyor structure and PLC electrical apparatus control system; The described device that spirals, described welder, described dynamical system, described locking device, described transmission device, described steel band conveyor structure and described PLC electrical apparatus control system are installed on described board; And described in spiral device, described welder, described dynamical system, described locking device, described transmission device, described steel band conveyor structure be all electrically connected with described PLC electrical apparatus control system; The described device that spirals comprises blade pinches cylinder, blade pinches track and adjustable feeding blade mechanism; Described blade pinches track is located between described blade pinches cylinder and described adjustable feeding blade mechanism; Described welder comprises welding gun track, welding bench, welding gun control cylinder, welding gun adjusting pole and welding gun; Described welding gun and described welding gun adjusting pole are arranged on welding bench, and described welding gun control cylinder and described welding gun are electrically connected, and described welding gun track is connected with described welding gun adjusting pole; Described dynamical system comprises motor and speed reducer, and described motor and described reductor are electrically connected; Described locking device comprises locking workbench, locking cylinder and workpiece adjustment tailstock; Described transmission device comprises final drive shaft, workpiece power transmission shaft and drive, described drive comprises main driving wheel, workpiece drive and motor-driven wheel, described main driving wheel is connected with described final drive shaft, described workpiece power transmission shaft is connected with described workpiece drive, described motor-driven wheel is connected with described workpiece drive, described motor respectively, and described workpiece drive is connected with described main driving wheel; Described workpiece power transmission shaft is arranged on described workpiece adjustment tailstock one end; Described steel band conveyor structure comprises steel band retaining mechanism, steel band feeding controller and feeding controller.
Further, described PLC electrical apparatus control system comprises PLC electric cabinet, frequency converter, photoelectric sensor, PLC visual operation interface, encoder, magnetic valve and pneumatic control cabinet, and described PLC electric cabinet is electrically connected with described frequency converter, described photoelectric sensor, described PLC visual operation interface, described encoder, described magnetic valve, described pneumatic control case respectively.
Further, described transmission device is provided with main shaft trapped orbit, spindle squaring device and spindle controller further, described spindle controller and described PLC electric cabinet are electrically connected, and described spindle controller is electrically connected with described spindle squaring device, final drive shaft, drive respectively.
Further, described blade pinches cylinder, described welding gun control cylinder, described motor, described steel band feeding controller, described feeding controller are all electrically connected with described PLC electrical apparatus control system.
Further, described blade pinches cylinder, described welding gun control cylinder are all electrically connected with described pneumatic control case, and described motor, described steel band feeding controller, described feeding controller are all electrically connected with described PLC electric cabinet.
Further, described dynamical system and described transmission device are electrically connected.
Further, described motor is connected with described drive.
Further, described main driving wheel is connected by chain with described final drive shaft, described workpiece power transmission shaft is connected by chain with described workpiece power transmission shaft, and described main driving wheel is connected by chain with described workpiece drive, and described workpiece drive is taken turns with described motor-driven and is connected by chain.
Further, described final drive shaft is provided with screw thread.
Further, described in the device that spirals be that frame-type hydraulic pre-bends inventory cyclone, described welder is two-sided welding device.
Compared with prior art, tool has the following advantages in the present invention:
1, present invention achieves automation, and which simplify Making programme, change simultaneously operating into by original step-by-step operation; The realization of automation, saves labour, reduces production cost, decreases management difficulty, and substantially reduces Production Time, improves production efficiency.
2, by the setting of the device that spirals, welder and PLC electrical apparatus control system, the present invention is spiraled, welding precision is high, good stability.Solve a difficult problem for manual operation poor stability.
3, by the setting of adjustable feeding blade mechanism and encoder, blade pitgh is solved uneven, the difficult problem that blade pitch angle is inconsistent, and welding gun track is wide, make to weld evenly without solder skip, burn-through phenomenon, and reach weld strength, ensure that product quality and aesthetic.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is that spiral ground pile of the present invention spirals the schematic diagram of bonding machine automatically.
Fig. 2 is that spiral ground pile of the present invention spirals the schematic diagram of another angle of bonding machine automatically.
Spiral ground pile bonding machine 1 board 2 device 3 welder 4 steel band conveyor structure 8 blade pinches cylinder 31 blade pinches track 32 adjustable feeding blade mechanism 33 welding gun track 41 welding bench 42 welding gun control cylinder 43 welding gun adjusting pole 44 welding gun 45 motor 51 that spirals that automatically spirals is locked workbench 61 locking cylinder 62 workpiece adjustment tailstock 63 final drive shaft 71 workpiece power transmission shaft 72 drive 73 main shaft trapped orbit 74 spindle squaring device 75 spindle controller 76 main driving wheel 731 workpiece drive 732 motor-driven and is taken turns 733 steel band retaining mechanism 81 steel band feeding controller 82 feeding controller 83PLC electric cabinet 91 pneumatic control casees 92
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As depicted in figs. 1 and 2, a kind of spiral ground pile spirals bonding machine 1 automatically, and it comprises board 2, the device 3 that spirals, welder 4, dynamical system (not shown), locking device (not shown), transmission device (not shown), steel band conveyor structure 8 and PLC electrical apparatus control system (not shown); The described device 3 that spirals, described welder 4, described dynamical system, described locking device, described transmission device, described steel band conveyor structure 8 and described PLC electrical apparatus control system are installed on described board 2; And described in spiral device 3, described welder 4, described dynamical system, described locking device, described transmission device, described steel band conveyor structure 8 be all electrically connected with described PLC electrical apparatus control system; The described device 3 that spirals comprises blade pinches cylinder 31, blade pinches track 32 and adjustable feeding blade mechanism 33; Described blade pinches track 32 is located between described blade pinches cylinder 31 and described adjustable feeding blade mechanism 33; Described welder 4 comprises welding gun track 41, welding bench 42, welding gun control cylinder 43, welding gun adjusting pole 44 and welding gun 45; Described welding gun 45 is arranged on welding bench 42 with described welding gun adjusting pole 44, and described welding gun control cylinder 43 is electrically connected with described welding gun 45, and described welding gun track 41 is connected with described welding gun adjusting pole 44; Described dynamical system comprises motor 51 and reductor (not shown), and described motor and described reductor are electrically connected; Described locking device comprises locking workbench 61, locking cylinder 62 and workpiece adjustment tailstock 63; Described transmission device comprises final drive shaft 71, workpiece power transmission shaft 72 and drive 73, described drive 73 comprises main driving wheel 731, workpiece drive 732 and motor-driven wheel 733, described main driving wheel 731 is connected with described final drive shaft 71, described workpiece power transmission shaft 72 is connected with described workpiece drive 732, described motor-driven wheel 733 is connected with described workpiece drive 732, described motor 51 respectively, and described workpiece drive 732 is connected with described main driving wheel 731; Described workpiece power transmission shaft 72 is arranged on described workpiece adjustment tailstock 63 one end; Described steel band conveyor structure 8 comprises steel band retaining mechanism 81, steel band feeding controller 82 and feeding controller 83.
Further, described PLC electrical apparatus control system comprises PLC electric cabinet 91, frequency converter (not shown), photoelectric sensor (not shown), PLC visual operation interface (not shown), encoder (not shown), magnetic valve (not shown) and pneumatic control cabinet 92, and described PLC electric cabinet is electrically connected with described frequency converter, described photoelectric sensor, described PLC visual operation interface, described encoder, described magnetic valve, described pneumatic control case respectively.
Further, described transmission device is provided with further main shaft trapped orbit 74, spindle squaring device 75 and spindle controller 76, described spindle controller 76 is electrically connected with described PLC electric cabinet 91, and described spindle controller 76 is electrically connected with described spindle squaring device 75, final drive shaft 71, drive 73 respectively.
Further, described blade pinches cylinder, described welding gun control cylinder, described motor, described steel band feeding controller, described feeding controller are all electrically connected with described PLC electrical apparatus control system.
Further, described blade pinches cylinder, described welding gun control cylinder are all electrically connected with described pneumatic control case, and described motor, described steel band feeding controller, described feeding controller are all electrically connected with described PLC electric cabinet.
Further, described dynamical system and described transmission device are electrically connected.
Further, described motor is connected with described drive.
Further, described main driving wheel is connected by chain with described final drive shaft, described workpiece power transmission shaft is connected by chain with described workpiece power transmission shaft, and described main driving wheel is connected by chain with described workpiece drive, and described workpiece drive is taken turns with described motor-driven and is connected by chain.
Further, described final drive shaft is provided with screw thread (not shown).When steel band is delivered on final drive shaft, its blade rotated spirals along screw thread, therefore the screw thread of final drive shaft is used for controlling blade pitgh.
Further, described in spiral device frame formula hydraulic pressure pwc bending inventory cyclone, described welder is two-sided welding device.
Steel band is extruded by blade pinches cylinder by the described device that spirals, and makes steel band along blade pinches track travel in the process be extruded, therefore completes the step that steel band spirals; Be sent in the process of workpiece at steel band, steel band constantly spirals and is formed with multiple blade, and adjustable feeding blade mechanism, by controlling the height of blade pitgh and blade, makes steel band spiral evenly, makes it not easily reset.
Described welder is for completing the weld task of workpiece.Welding gun track of the present invention is high progress profiling welding gun track, and it is made up of high accuracy guide rail, having that walking is stable, not sideslip and the high advantage of precision.Welding bench is used for supporting welding gun and welding gun adjusting pole, and welding gun control cylinder controls welding gun and advances and retreat, the angle of welding gun adjusting pole adjustable welding gun track.
Described locking device forms by locking workbench, locking cylinder and workpiece adjustment tailstock; Wherein lock workbench for locking workpiece; Locking cylinder is used for top tight workpiece; Workpiece adjustment tailstock according to the length adjustment tailstock of workpiece, and drives workpiece to rotate the steel band that spirals.
Described transmission device is made up of final drive shaft, workpiece power transmission shaft and drive, rotated by driven by motor motor-driven wheel, thus be transferred to spindle drive wheel further, make main drive shaft be transferred to workpiece drive, then be transferred to workpiece power transmission shaft to complete transmission work.The transmission of transmission device, conveniently completes and spirals and welding job.
Described steel band retaining mechanism is used for locking steel band after hours and taking back starting point; Steel band feeding controller is for controlling steel band flatness and stability, and it is coarse positioning; Feeding controller controls steel band flatness and stability, and it is fine positioning.
The total length of the pitch of the steel band that spirals of the present invention is regulated by encoder, and board of the present invention is by the assembled welding fabrication of rectangular steel pipe, and it is for supporting other part of the present invention.The present invention is of a size of long 3300mm, wide 930mm, high 960mm.
The course of work of the present invention is: be first placed on by workpiece on locking workbench, start locking cylinder, make locking cylinder top tight workpiece, according to the physical length of workpiece, is regulated by workpiece adjustment tailstock, makes workpiece be fixed on locking workbench; Then by steel band conveyor structure, steel band is delivered to the device that spirals, boot disk cyclone, by blade pinches cylinder, steel band is expressed on workpiece, by manually steel band point being welded on workpiece; And then steel band is under the extruding of blade pinches cylinder, completes spiraling of steel band along blade pinches track travel, is threaded through in journey at steel belt disk, and steel band forms multiple blade, and adjustable feeding blade mechanism is for adjusting blade height, spacing and angle; Start welder, drive welding gun, make it weld along welding gun track, regulated by the angle of welding gun adjusting pole Butt welding gun track by welding gun control cylinder, therefore the present invention is spiraled, welding once completes, and spiral ground pile is shaping.
Operation principle of the present invention is: this equipment controls driven by motor final drive shaft by PLC electrical apparatus control system and rotates, and final drive shaft rotating band part power transmission shaft of starting building rotates; Steel band stretches outward and is expressed to workpiece and spirals on workpiece by the utilization device that spirals, and steel band is welded on workpiece by welder simultaneously, thus the present invention by extruding, spiral, weld and once complete.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. spiral ground pile spirals a bonding machine automatically, it is characterized in that, comprises board, the device that spirals, welder, dynamical system, locking device, transmission device, steel band conveyor structure and PLC electrical apparatus control system; The described device that spirals, described welder, described dynamical system, described locking device, described transmission device, described steel band conveyor structure and described PLC electrical apparatus control system are installed on described board; And described in spiral device, described welder, described dynamical system, described locking device, described transmission device, described steel band conveyor structure be all electrically connected with described PLC electrical apparatus control system;
The described device that spirals comprises blade pinches cylinder, blade pinches track and adjustable feeding blade mechanism; Described blade pinches track is located between described blade pinches cylinder and described adjustable feeding blade mechanism;
Described welder comprises welding gun track, welding bench, welding gun control cylinder, welding gun adjusting pole and welding gun; Described welding gun and described welding gun adjusting pole are arranged on welding bench, and described welding gun control cylinder and described welding gun are electrically connected, and described welding gun track is connected with described welding gun adjusting pole;
Described dynamical system comprises motor and speed reducer, and described motor and described reductor are electrically connected; Described locking device comprises locking workbench, locking cylinder and workpiece adjustment tailstock;
Described transmission device comprises final drive shaft, workpiece power transmission shaft and drive, described drive comprises main driving wheel, workpiece drive and motor-driven wheel, described main driving wheel is connected with described final drive shaft, described workpiece power transmission shaft is connected with described workpiece drive, described motor-driven wheel is connected with described workpiece drive, described motor respectively, and described workpiece drive is connected with described main driving wheel; Described workpiece power transmission shaft is arranged on described workpiece adjustment tailstock one end; Described steel band conveyor structure comprises steel band retaining mechanism, steel band feeding controller and feeding controller.
2. spiral ground pile as claimed in claim 1 spirals bonding machine automatically, it is characterized in that, described PLC electrical apparatus control system comprises PLC electric cabinet, frequency converter, photoelectric sensor, PLC visual operation interface, encoder, magnetic valve and pneumatic control cabinet, and described PLC electric cabinet is electrically connected with described frequency converter, described photoelectric sensor, described PLC visual operation interface, described encoder, described magnetic valve, described pneumatic control case respectively.
3. spiral ground pile as claimed in claim 2 spirals bonding machine automatically, it is characterized in that, described transmission device is provided with main shaft trapped orbit, spindle squaring device and spindle controller further, described spindle controller and described PLC electric cabinet are electrically connected, and described spindle controller is electrically connected with described spindle squaring device, final drive shaft, drive respectively.
4. as described in claim 3 spiral ground pile spirals bonding machine automatically, it is characterized in that, described blade pinches cylinder, described welding gun control cylinder, described motor, described steel band feeding controller, described feeding controller are all electrically connected with described PLC electrical apparatus control system.
5. spiral ground pile as claimed in claim 4 spirals bonding machine automatically, it is characterized in that, described blade pinches cylinder, described welding gun control cylinder are all electrically connected with described pneumatic control case, and described motor, described steel band feeding controller, described feeding controller are all electrically connected with described PLC electric cabinet.
6. spiral ground pile as claimed in claim 5 spirals bonding machine automatically, and it is characterized in that, described dynamical system and described transmission device are electrically connected.
7. spiral ground pile as claimed in claim 6 spirals bonding machine automatically, and it is characterized in that, described motor is connected with described drive.
8. spiral ground pile as claimed in claim 7 spirals bonding machine automatically, it is characterized in that, described main driving wheel is connected by chain with described final drive shaft, described workpiece power transmission shaft is connected by chain with described workpiece power transmission shaft, and described main driving wheel is connected by chain with described workpiece drive, described workpiece drive is taken turns with described motor-driven and is connected by chain.
9. spiral ground pile as claimed in claim 8 spirals bonding machine automatically, and it is characterized in that, described final drive shaft is provided with screw thread.
10. spiral ground pile as claimed in claim 9 spirals bonding machine automatically, it is characterized in that, described in the device that spirals be that frame-type hydraulic pre-bends inventory cyclone, described welder is two-sided welding device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310493335.7A CN103537904B (en) | 2013-10-18 | 2013-10-18 | A kind of spiral ground pile spirals bonding machine automatically |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310493335.7A CN103537904B (en) | 2013-10-18 | 2013-10-18 | A kind of spiral ground pile spirals bonding machine automatically |
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| CN103537904A CN103537904A (en) | 2014-01-29 |
| CN103537904B true CN103537904B (en) | 2016-03-16 |
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| CN104625445B (en) * | 2014-12-12 | 2017-03-15 | 付建生 | A kind of welding method of automatic welding machine |
| CN105057903B (en) * | 2015-08-07 | 2017-02-22 | 山东金博利达精密机械有限公司 | Automatic wire winding and welding device for photovoltaic flange type spiral ground pile and use method |
| CN106514080A (en) * | 2016-12-15 | 2017-03-22 | 鹤山市运通新能源科技有限公司 | Spiral reinforcing rib girth welding facility |
| CN107838570B (en) * | 2017-12-08 | 2023-06-16 | 威海科莱默自动化设备股份有限公司 | Automatic production line for ground screws and production line control method |
| CN113714600B (en) * | 2021-11-01 | 2021-12-31 | 龙口市龙兴达电器有限公司 | Automatic welding equipment for industrial fan mesh enclosure |
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| JPH06210460A (en) * | 1991-04-20 | 1994-08-02 | Marushiyoo Tekkin Kogyo:Kk | Welding machine for pile head peinforcing material |
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