CN103537655A - Sheet taking device for copper anode sheet casting - Google Patents
Sheet taking device for copper anode sheet casting Download PDFInfo
- Publication number
- CN103537655A CN103537655A CN201310524427.7A CN201310524427A CN103537655A CN 103537655 A CN103537655 A CN 103537655A CN 201310524427 A CN201310524427 A CN 201310524427A CN 103537655 A CN103537655 A CN 103537655A
- Authority
- CN
- China
- Prior art keywords
- plate
- casting
- sheet
- hydraulic cylinder
- thimble
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Casting Devices For Molds (AREA)
Abstract
The invention discloses a sheet taking device for copper anode sheet casting. The sheet taking device for copper anode sheet casting comprises a disc casting mechanism, a sheet ejecting mechanism, a sheet taking mechanism, a hydraulic station and a control panel. The disc casting mechanism is provided with a servo motor and a casting mould turntable, wherein the servo motor drives the casting mould turntable to rotate intermittently, and the lower end of the casting mould turntable is provided with a circular steel rail and support wheels; the sheet ejecting mechanism is composed of ejecting pins and an ejecting pin hydraulic cylinder set, and every ejecting pin is arranged inside the corresponding anode casting mould on the casting module turntable; the sheet taking mechanism is provided with a sheet conveying cart, and sheet lifting hooks are arranged on the sheet conveying cart; the ejecting pin hydraulic cylinder is arranged under the sheet lifting hooks and the casting mould turntable, when the casting mould turntable pauses intermittently, the ejecting pin hydraulic cylinder corresponds to the position of one ejecting pin; the sheet lifting hooks correspond to the cleat positions of an anode sheet ejected out of the corresponding anode casting mould. The sheet taking device for copper anode sheet casting achieves the functions of automatic rotation of the disc, automatic ejection and demoulding of anode sheets and automatic sheet lifting, largely reduces the labor intensity of workers and improves the equipment automation degree.
Description
Technical field
The invention belongs to smelting industry pyrometallurgical smelting, copper smelting industry especially, relates to the pouring device of continuous pouring positive plate in positive plate casting operation, particularly a kind of Copper Anode Plate Casting plate taking device.
Background technology
Copper smelting industry pyrometallurgical smelting casting positive plate, current large-scale smeltery generally adopts the fully automatic disk casting machine of import, as Outokumpu company produces, realized the quantitative automatic casting of positive plate, automatic rotating disk, automatically top board, automatically get plate, advanced technology, application are reliably, but this import equipment involves great expense, and need to support the use.General domestic medium-sized smeltery is difficult to bear, so ，You considerable part enterprise has adopted the automatic rotating disk casting machine of domestic development, adopted semi-automatic design, but result of use is not good, is in these years improving always, mainly contain four kinds: 1, centralized positioning, central supported, center driving; 2, centralized positioning, central supported, sheave transmission; 3, centralized positioning, perimeter support, peripheral-traction; 4, centralized positioning, perimeter support, outer groove-wheel transmission.And most of private Zhong, little smelting enterprise is because fund, scope of the enterprise are limit, adopt traditional casting machine always, artificial push-rotating disk, frame mode adopts the 1st and the 2nd kind, again by hydraulic pressure backform, electric block arm-tie, drag for plate, efficiency is lower, workman's severe operational environment, unsafe factor is more.
Summary of the invention
The object of the invention is to provide a kind of Copper Anode Plate Casting plate taking device, realizes anode pig moulding machine disk automatic rotating, the automatic jack-up demoulding of positive plate, automatically drags for plate function.
Technical scheme of the present invention:
A kind of Copper Anode Plate Casting plate taking device, it comprises disc casting mechanism, top panel mechanism, plate taking-out mechanism, Hydraulic Station and console, disc casting mechanism is provided with servomotor and mold rotating disk, driven by servomotor mold turntable intermittent formula is rotated, and mold rotating disk lower end is provided with annular rail and support roller; Described top panel mechanism is comprised of thimble and thimble hydraulic cylinder, in each anode mould on mold rotating disk, is equipped with a thimble; Described plate taking-out mechanism is provided with and moves plate dolly, moves plate dolly and is provided with and drags for plate hook; Thimble hydraulic cylinder is positioned at the below of dragging for plate hook and mold rotating disk, and when mold turntable intermittent formula is paused, thimble hydraulic cylinder is corresponding with the position of one of them thimble; Drag for plate hook corresponding with the goat's horn position that ejects the positive plate in rear anode mould.Hydraulic Station is connected with the hydraulic cylinder automatic control system on thimble hydraulic cylinder and plate taking-out mechanism with console, and console is connected with servomotor.
Described disc casting mechanism also comprises brace summer, upper bearing, main shaft, support bearing at bottom and trough, brace summer is connected with trough, mold center of turntable is connected with main shaft by carousel frame, main shaft upper end is connected with brace summer by upper bearing, main shaft lower end is connected with the bearing block that trough center is provided with by support bearing at bottom, and carousel frame is provided with bull gear, and brace summer is provided with servomotor, the output shaft of servomotor is connected with pinion, and pinion and bull gear are connected with a joggle.
Described thimble is located in the thimble guide hole of each anode mould and slides up and down and be connected with guide hole, and thimble hydraulic cylinder is with respect to trough center and the same radius of thimble.
Described plate taking-out mechanism also comprise move plate dolly hydraulic cylinder, positive plate slide rail, cooling pond and and hydraulic cylinder automatic control system, move plate dolly and move plate dolly hydraulic cylinder and be connected and pass through hydraulic cylinder automatic controlling system, cooling pond move plate dolly and positive plate slide rail below.
Described main shaft is divided into back shaft and upper and lower axle three parts that are located by connecting, and the back shaft of upper end is connected with carousel frame by middle part support sleeve.
Described mold rotating disk lower surface is provided with annular rail, is arranged with several support rollers on trough.
Described mold rotating disk is provided with 24 grid anode molds.
Push pedal frame and rear portion push pedal frame in the middle of described plate taking-out mechanism also comprises, move plate dolly back and connect middle push pedal frame and rear portion push pedal frame, moves plate dolly, middle push pedal frame, rear portion push pedal frame and positive plate slide rail and sequentially arrange.
Version of the present invention is alignment of shafts location, central supported, adopts the middle driving of bull gear, relies on driven by servomotor, realizes the driving of casting machine rotating disk and stops at an arbitrary position.Increase annular rail and support roller, eliminated servomotor when braking deep bid bobbing, play and strengthen rotating disk stability and solve that rotating disk is tumbled and along circumferentially rocking a difficult problem, thereby improved the Surface quality of positive plate cast.By automatic control host machine (PLC), realize disk automatic rotating, the automatic jack-up demoulding of positive plate, automatically drag for plate function, alleviated greatly workman's labour intensity, improved security context, improved equipment automaticity.
Disk stability of rotation of the present invention, brakes steady reliable request; If Hydraulic Station centralized driving hydraulic pressure backform, a hydraulic pressure move plate dolly; Whole system is integrated into PLC and controls, and has realized function of the present invention.Of the present invention the most recommendable be to transform on the rotating disk basis that reuses original, fund input drops into little, general medium-sized and small enterprises can be accepted, and have significantly improved the automatization level of anode casting machine.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram in the present invention.
Fig. 2 is the plan structure schematic diagram in the present invention.
In figure: brace summer 1, mold rotating disk 2, upper bearing 3, main shaft 4, middle part support sleeve 5, bull gear 6, servomotor 7, pinion 8, anode mould 9, thimble 10, thimble hydraulic cylinder 11, bottom bearing 12, annular rail 13, support roller 14, drags for plate hook 15, move plate dolly 16, middle push pedal frame 17, rear portion push pedal frame 18, moves plate dolly hydraulic cylinder 19, IV position positive plate 20, cooling pond 21, positive plate slide rail 22, III position positive plate 23, II position positive plate 24, I position positive plate 25, Hydraulic Station 26, console 27.
The specific embodiment
The present invention can specifically implement by the technical scheme in summary of the invention, by the following examples can the invention will be further described.
Embodiment 1
It is main shaft 4 centralized positionings that the present embodiment 1 adopts version, take main shaft 4 as main central supported, adopt bull gear 6(∮ 1600) middle driving, bull gear 6 is horizontally fixed in carousel frame, servomotor 7 is fixed on the structure-steel framing on brace summer 1, rely on servomotor 7 to drive, the engagement of pinion 8 and bull gear 6, realizing the driving of mold rotating disk 2 and stopping is at an arbitrary position that batch (-type) rotates and batch (-type) pauses.
Casting machine for 24 grid anode molds 9, rotating disk overall diameter reaches 11 meters of left and right, after circle rotation, when pouring ladle 29 cast, thimble hydraulic cylinder 11 top boards eject thimble 10, when moving plate dolly 16 and moving plate and stop, due to inertia, rocking inevitably appears in mold rotating disk 2, after liquid copper cast, in the interior easy generation of anode mould 9, rock, positive plate can produce a large amount of burrs like this, not only affect arm-tie, the most important thing is to affect positive plate Surface quality, so increase annular rail 13 and 6 symmetrically arranged support rollers 14, support whole mold rotating disk 2, increase the frictional force of mold rotating disk 2 simultaneously, deep bid bobbing while having eliminated servomotor braking, play and strengthen rotating disk stability and solve that rotating disk is tumbled and along circumferentially rocking a difficult problem, thereby improved the Surface quality of positive plate cast.
Automatically top panel mechanism mainly forms by being inserted in thimble 10 and the thimble hydraulic cylinder 11 that can vertically slide in anode mould 9, under the driving of Hydraulic Station 26, by PLC, is controlled and is realized automatic top board.
Automatically plate taking-out mechanism is mainly by moving plate dolly 16, on car, drags for plate hook 15, middle push pedal frame 17, and rear portion push pedal frame 18, moves plate dolly hydraulic cylinder 19 and forms, and under PLC controls, realizes and gets plate, drags for plate function.
The present embodiment can be realized two stoves and share a casting machine, saves investment.If pouring ladle 28(is 1# anode furnace pouring ladle, mold rotating disk 2 turns clockwise), pouring ladle 29(is 2# anode furnace copper pouring ladle, is rotated counterclockwise mold rotating disk 2), but can only an anode furnace copper during work.
The course of work
The machine is under automatic running status, move plate dolly 16 and first under the drive that moves plate dolly hydraulic cylinder 19, move to the spacing I station that protracts, the time of staying is t1, when disc casting mechanism stops at the spacing back center hydraulic cylinder 11 jack-up thimbles 10 that stop, the time of staying is t2, getting plate moves plate dolly 16 and starts to move to station II, in process, move and on plate dolly, drag on the goat's horn of I position positive plate 25 that plate hook 15 rides over jack-up just, along with moving the operation of plate dolly 16, positive plate is inclined and turn 90 degrees by gravity counterclockwise by horizontal positioned, hang in cooling pond, carry out cooling, positive plate I position positive plate 25 is pulled to II position positive plate 24 places and stops spacing, it is II station, this process operation time of complete process t3, then move plate dolly 16 protracts and stops spacing to I station under the promotion that moves plate dolly hydraulic cylinder 19, then mold rotating disk 2 forwards top board position again to, thimble hydraulic cylinder 11 jack-up thimbles 10, continuity work noted earlier like this, move plate dolly 16, middle push pedal frame 17 and rear portion push pedal frame 18 moves simultaneously, 1 plate position (I position positive plate 25) is pushed into 2 plate positions (II position positive plate 24) under middle push pedal frame 17 promotes, 2 plate position positive plates are shifted 3 plate positions (III position positive plate 23) onto under the promotion of rear portion push pedal frame 18, and 3 plate positions are accumulation plate position.Along with continuous cast, arm-tie, push pedal, positive plate (IV position positive plate 20) block-by-block is shifted termination, pond onto, saves bit by bit after more than ten pieces, transports to formulation positive plate put district with fork truck.
Whole process is set at follow procedure, under Programmable Logic Controller PLC centralized Control, can automatically move, and regulate within the specific limits stand-by period and the disk turnover revolution under different operating modes.Also can be under failure condition, at operation screen, manually control each course of work, such as disk stops, moving, thimble jack-up, fall, move plate dolly and move ahead, retreat.Convenient and reliable.
Claims (8)
1. a Copper Anode Plate Casting plate taking device, it comprises disc casting mechanism, top panel mechanism, plate taking-out mechanism, Hydraulic Station (26) and console (27), it is characterized in that, disc casting mechanism is provided with servomotor (7) and mold rotating disk (2), servomotor (7) drives mold rotating disk (2) batch (-type) to rotate, and mold rotating disk (2) lower end is provided with annular rail (13) and support roller (14); Described top panel mechanism is comprised of thimble (10) and thimble hydraulic cylinder (11), in each anode mould (9) on mold rotating disk (2), is equipped with a thimble (10); Described plate taking-out mechanism is provided with and moves plate dolly (16), moves plate dolly (16) and is provided with and drags for plate hook (15); Thimble hydraulic cylinder (11) is positioned at the below of dragging for plate hook (15) and mold rotating disk (2), and when mold rotating disk (2) batch (-type) pauses, thimble hydraulic cylinder (11) is corresponding with the position of one of them thimble (10); Drag for plate hook (15) corresponding with the goat's horn position that ejects the positive plate in rear anode mould (9).
2. a kind of Copper Anode Plate Casting plate taking device according to claim 1, it is characterized in that, described disc casting mechanism also comprises brace summer (1), upper bearing (3), main shaft (4), support bearing at bottom (12) and trough, brace summer (1) is connected with trough, mold rotating disk (2) center is connected with main shaft (4) by carousel frame, main shaft (4) upper end is connected with brace summer (1) by upper bearing (3), main shaft (4) lower end is connected with the bearing block that trough center is provided with by support bearing at bottom (12), carousel frame is provided with bull gear (6), brace summer (1) is provided with servomotor (7), the output shaft of servomotor (7) is connected with pinion (8), pinion (8) is connected with a joggle with bull gear (6).
3. a kind of Copper Anode Plate Casting plate taking device according to claim 1, it is characterized in that, described thimble (10) is located in the thimble guide hole of each anode mould (9) and slides up and down and be connected with guide hole, and thimble hydraulic cylinder (11) is with respect to trough center and the same radius of thimble (10).
4. a kind of Copper Anode Plate Casting plate taking device according to claim 1, it is characterized in that, described plate taking-out mechanism also comprise move plate dolly hydraulic cylinder (19), positive plate slide rail (22), cooling pond (21) and and hydraulic cylinder automatic control system, move plate dolly (16) and move plate dolly hydraulic cylinder (19) and be connected and pass through hydraulic cylinder automatic controlling system, cooling pond (21) are moving the below of plate dolly (16) and positive plate slide rail (22).
5. a kind of Copper Anode Plate Casting plate taking device according to claim 2, it is characterized in that, described main shaft (4) is divided into back shaft and upper and lower axle three parts that are located by connecting, and the back shaft of upper end is connected with carousel frame by middle part support sleeve (5).
6. a kind of Copper Anode Plate Casting plate taking device according to claim 2, is characterized in that, described mold rotating disk (2) lower surface is provided with annular rail (13), is arranged with several support rollers (14) on trough.
7. a kind of Copper Anode Plate Casting plate taking device according to claim 1, is characterized in that, described mold rotating disk (2) is provided with 24 grid anode molds (9).
8. a kind of Copper Anode Plate Casting plate taking device according to claim 4, it is characterized in that, push pedal frame (17) and rear portion push pedal frame (18) in the middle of described plate taking-out mechanism also comprises, move plate dolly (16) back and connect middle push pedal frame (17) and rear portion push pedal frame (18), move plate dolly (16), middle push pedal frame (17), rear portion push pedal frame (18) and positive plate slide rail (22) order and arrange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310524427.7A CN103537655A (en) | 2013-10-30 | 2013-10-30 | Sheet taking device for copper anode sheet casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310524427.7A CN103537655A (en) | 2013-10-30 | 2013-10-30 | Sheet taking device for copper anode sheet casting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103537655A true CN103537655A (en) | 2014-01-29 |
Family
ID=49961728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310524427.7A Pending CN103537655A (en) | 2013-10-30 | 2013-10-30 | Sheet taking device for copper anode sheet casting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103537655A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110789994A (en) * | 2019-11-06 | 2020-02-14 | 济南大学 | Board equipment is got to colluding board of disc casting unit |
| WO2021179613A1 (en) * | 2020-03-11 | 2021-09-16 | 江西瑞林装备有限公司 | Casting output system |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3744553A (en) * | 1972-02-17 | 1973-07-10 | Treadwell Corp | Casting wheel welded steel hub |
| DE2355500A1 (en) * | 1973-11-07 | 1975-05-22 | Metallgesellschaft Ag | Automatic machine for cooling anode plates after casting - anodes lifted from moulds and carried through water tank |
| DE2657984A1 (en) * | 1976-12-21 | 1978-06-22 | Gewerk Eisenhuette Westfalia | Rotary drive unit for casting turntable - using driving pinion and second pinion applying braking force |
| JPS603964A (en) * | 1983-06-20 | 1985-01-10 | Mitsubishi Metal Corp | Automatic pulling and pushing device for lifting bar for removal of anode or the like from mold in continuous casting device |
| CN202461493U (en) * | 2012-02-27 | 2012-10-03 | 江西新金叶实业有限公司 | Hand-operated disc casting machine |
| CN203509006U (en) * | 2013-10-30 | 2014-04-02 | 江西自立资源再生有限公司 | Casting and plate taking device for copper anode plates |
-
2013
- 2013-10-30 CN CN201310524427.7A patent/CN103537655A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3744553A (en) * | 1972-02-17 | 1973-07-10 | Treadwell Corp | Casting wheel welded steel hub |
| DE2355500A1 (en) * | 1973-11-07 | 1975-05-22 | Metallgesellschaft Ag | Automatic machine for cooling anode plates after casting - anodes lifted from moulds and carried through water tank |
| DE2657984A1 (en) * | 1976-12-21 | 1978-06-22 | Gewerk Eisenhuette Westfalia | Rotary drive unit for casting turntable - using driving pinion and second pinion applying braking force |
| JPS603964A (en) * | 1983-06-20 | 1985-01-10 | Mitsubishi Metal Corp | Automatic pulling and pushing device for lifting bar for removal of anode or the like from mold in continuous casting device |
| CN202461493U (en) * | 2012-02-27 | 2012-10-03 | 江西新金叶实业有限公司 | Hand-operated disc casting machine |
| CN203509006U (en) * | 2013-10-30 | 2014-04-02 | 江西自立资源再生有限公司 | Casting and plate taking device for copper anode plates |
Non-Patent Citations (4)
| Title |
|---|
| 杨庄: "新型圆盘浇铸机组的研制与应用", 《有色冶炼》 * |
| 株洲冶炼厂一车间: "铜阳极圆盘浇铸机（"外槽轮"间歇传动）和阳极捞取机", 《中国有色冶金》 * |
| 王庆轮: "圆盘浇铸机系统的改进", 《有色设备》 * |
| 马志玫: "阳极铜圆盘浇铸机的改造实践", 《中国有色冶金》 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110789994A (en) * | 2019-11-06 | 2020-02-14 | 济南大学 | Board equipment is got to colluding board of disc casting unit |
| CN110789994B (en) * | 2019-11-06 | 2021-05-14 | 济南大学 | Board equipment is got to colluding board of disc casting unit |
| WO2021179613A1 (en) * | 2020-03-11 | 2021-09-16 | 江西瑞林装备有限公司 | Casting output system |
| US11858034B2 (en) | 2020-03-11 | 2024-01-02 | Jiangxi Nerin Equipment Co., Ltd. | Casting and outputting system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203509006U (en) | Casting and plate taking device for copper anode plates | |
| CN206286545U (en) | A kind of double drive automatic pouring machines | |
| CN201960114U (en) | Cast welding machine for storage battery pole groups | |
| CN103537655A (en) | Sheet taking device for copper anode sheet casting | |
| CN205093471U (en) | Embryo machine is smeared to cake cream | |
| CN105397012A (en) | Die transferring, loading and unloading device | |
| CN203509001U (en) | Disc casting machine for copper anode plates | |
| CN205702373U (en) | Pick-off unit is put automatically in a kind of Mobile telephone shell die casting mold insert robot | |
| CN102039397A (en) | Storage battery pole group cast-weld machine | |
| CN106493301A (en) | Intelligent annular sandbox pipeline | |
| CN205361154U (en) | Three -dimensional oil and gas drilling liquid agitating unit | |
| CN204603277U (en) | A kind of Rotating caster | |
| CN103042337A (en) | Tank container corner column assembling system | |
| CN103861964B (en) | New bearing cage riveting automatic indexing | |
| CN203512745U (en) | Device for placing iron casings of batteries on conveying guide rails | |
| CN112677306B (en) | Telegraph pole production line | |
| CN206027533U (en) | Novel full automatic high -speed dispersator | |
| CN205888063U (en) | Casting machine | |
| CN201988689U (en) | Automatic pig casting machine | |
| CN203509002U (en) | Automatic plate taking device of disc casting machine | |
| CN204148498U (en) | The baking bag attemperator of cast steel bottom pour ladle | |
| CN203886475U (en) | Automatic slurry stirring device | |
| CN203485346U (en) | Full-automatic glue-injection machine | |
| CN105108121B (en) | Casting machine | |
| CN204321169U (en) | Container angle dolly circulation pipeline |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140129 |