CN103536208A - Aluminum alloy non-stick pan with ceramic coating - Google Patents
Aluminum alloy non-stick pan with ceramic coating Download PDFInfo
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- CN103536208A CN103536208A CN201310451216.5A CN201310451216A CN103536208A CN 103536208 A CN103536208 A CN 103536208A CN 201310451216 A CN201310451216 A CN 201310451216A CN 103536208 A CN103536208 A CN 103536208A
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Abstract
The invention discloses an aluminum alloy non-stick pan with a ceramic coating. The aluminum alloy non-stick pan comprises an aluminum alloy pan body with a flat pan bottom. Regularly-arrayed protruding bodies are arranged on the surface of the flat pan bottom, wherein the protruding bodies and the pan body are formed in a pressed mode at a time. A super-hard non-stick silicon ceramic coating is arranged on the inner surface of the pan body and comprises a graphite layer and the metal ceramic coating, wherein the thickness of the graphite layer ranges from 5 micrometers to 8 micrometers, and the thickness of the metal ceramic coating ranges from 10 micrometers to 30 micrometers. Because the regularly-arrayed protruding bodies are formed on the surface of the pan bottom in a pressed mode, the heating area of the pan bottom is enlarged, heat energy reflection is reduced, and the heat energy utilization ratio and efficiency are improved. The Ti-based metal ceramic coating arranged on the inner surface of the pan body has no pollution on food at a high temperature and can replace Teflon non-stick coatings.
Description
Technical field
The invention belongs to kitchen utensils field, relate to a kind of aluminium alloy non-stick pan, be specifically related to a kind of aluminium alloy non-stick pan with ceramic coating.
Background technology
Because frying pan, slaughterhouse or pan are the topmost utensil of conditioning food, closely bound up with people's healthy and daily life, therefore, that the good pan of quality requires to be heated is average, dish non-stick pan during cooking, simultaneously can be antirust anti-anti-corrosion, so just can reach user's requirement.
Current cooking food pan used, great majority adopt stainless steels or aluminium alloys to make, and the pan that uses aluminium alloy to make has feature lightweight, cheap for manufacturing cost, so that the pot occurring on market is essentially aluminum alloy materials is made.
Existing non-stick pan, all in the bottom of a pan, apply the coating of one deck " Teflon ", " Teflon " is the general name of fluorine resin, comprise polytetrafluoroethylene (PTFE), perfluoroethylene-propylene and various fluorinated copolymer, because these compounds have the advantages such as high temperature resistant, low temperature, self lubricity, chemical stability, therefore be widely used in non-sticking cooking utensils, waterproof ventilative material (as waterproof clothes), leather, automobile component, and micro-wave oven popcorn bag etc.
Perfluorooctanoic acid is the necessary additive in the process of production Teflon, although there is no vestige in finished product, at high temperature still may decompose.Research discovery, Teflon at high temperature, can discharge tens kinds of pernicious gases, causes the animal dead of some respiratory tract sensitivities.The perfluorooctanoic acid of stable chemical nature enters after natural environment and human body, and meeting long-term existence, decomposes very slow.Research shows, low dosage perfluorooctanoic acid not only appears in river, ocean and soil, is also present in people's blood.Because this artificial compound has been proved carcinogenesis and other adverse consequences in zoopery, if be extensively present in natural environment and human body, consequence is troubling.Therefore, need to find the non-stick steel of brand-new coating structure.
Ceramic material has use widely in fields such as national defence, machinery, chemical industry, metallurgy, electronics.Wherein, it is high that titanium carbide TiC pottery has fusing point, good heat conductivity, and hardness is large, and chemically stable is good, is not hydrolyzed, and high-temperature oxidation resistance is good, and thermal coefficient of expansion is little, anti-thermal shock and the advantage such as chemical resistance is strong, is the focus of countries in the world material scholar research always.
Summary of the invention
The object of this invention is to provide a kind of safety and environmental protection, coating and under hot conditions, stablize and can improve the aluminium alloy non-stick pan with ceramic coating of efficiency.
Above-mentioned purpose of the present invention is achieved by the following scheme:
A kind of aluminium alloy non-stick pan with ceramic coating, comprise aluminum alloy pan body, at the bottom of a described pot body is a pan, in pan basal surface, be provided with and the pot body convex shape of compressing queueing discipline once, in inner surface of pot body, be provided with the superhard not sticky silicon ceramic coating layer of one deck, not sticky silicon ceramic coating layer comprises graphite linings and metal-cermic coating, and the thickness of described graphite linings is 5~8 μ m, and described cermet layer thickness is 10~30 μ m.
As improvement of the present invention, above-mentioned cermet layer material comprises 70~90% titanium carbide ceramic and 10~30% titanium boride.
Above-mentioned convex shape is helix body or point-like body.
Aluminium alloy non-stick pan of the present invention, when metallizing ceramic layer, comprises the steps:
(1) matrix surface is processed: aluminum alloy pan body is put into sand slinger or sand-blasting machine, with silicon carbide ceramics, stainless shot, be shot-peening or sandblast, carry out ramming or sandblast roughening treatment, make the inner surface of the bottom of a pan matrix form rough bulge-structure, then carry out oil removal treatment, and clean;
(2) graphite powder is configured to slurry, is coated in the bottom of a pan inner surface;
(3) configuration hydrated titanium dioxide and the mixed uniformly mixed powder slurry of graphite powder, configure teos hydrolysis solution simultaneously, in the mixed powder slurry of preparation, add diboron trioxide powder, hydrated titanium dioxide, graphite powder are 1:2~8:0.2~1 with the mole ratio of diboron trioxide; Described layoutprocedure is: the homodisperse suspension that first configures graphite and diboron trioxide, again metatitanic acid fourth fat, metatitanic acid isopropyl ester or isopropyl titanate are added dropwise in suspension, and stir, after ball milling, obtain the mixed uniformly mixed powder of hydrated titanium dioxide, diboron trioxide and graphite powder, again mixed powder slurry and hydrating solution are mixed, and be coated on the inner surface of the bottom of a pan matrix;
(4), in inert atmosphere, the laser of usining forms molten bath as thermal source at matrix surface irradiation, makes mixed slurry generation carbon thermal response, generates carbonization titanium ceramic layer on the inner surface of the bottom of a pan matrix.
Compared with prior art, the beneficial effect that the present invention has is:
1, the present invention, due at the compressing convex shape that has queueing discipline in surface, the bottom of a pan, has increased the bottom of a pan heating surface area, has reduced thermal energy reflection, and radiation-absorbing thermal energy, has improved heat utilization rate and efficiency more, and the joint paper energy is more than 10%.
2, the present invention is provided with one deck titanium-based metal ceramic coating at inner surface of pot body, and this ceramic coating is stable in properties at high temperature, pollution-free to food, meltallizing particle and base material are in conjunction with tight, adhesive force is high, and wearability is good, thereby in the process of cooking that reaches a high temperature, food is difficult for the object of sticky pot.
3, the non-stick pan that the golden ceramic wear-resistant coating non-stick pan that prepared by the present invention is a kind of function admirable, asepsis environment-protecting, can replace existing teflon non-stick coating, it has the premium properties such as good hardness, adhesive strength, scratch-resistant, nontoxic, environmental protection, more meets the energy-saving and emission-reduction that current international environment tissue and country propose, the requirement of low-carbon environment-friendly.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of convex shape of the present invention while being helix body;
Fig. 3 is the structural representation of convex shape of the present invention while being point-like body.
The specific embodiment
For ease of understanding the present invention, it is as follows that the present invention enumerates embodiment.Those skilled in the art should understand, described embodiment only, for helping to understand the present invention, should not be considered as concrete restriction of the present invention.
As no specific instructions, various raw material of the present invention all can obtain by commercially available; Or prepare according to the conventional method of this area.Unless otherwise defined or described herein, all specialties used herein are identical with the art technology meaning that skillfully person of entering is familiar with scientific words.In addition any method similar or impartial to described content and material all can be applicable in the inventive method.
As shown in Figure 1, a kind of aluminium alloy non-stick pan with ceramic coating, comprise aluminum alloy pan body 1, a described pot body 1 is at the bottom of a pan 2, at the bottom of pan, 2 surfaces are provided with and pot body 1 convex shape 3 of compressing queueing discipline once, in pot body 1 inner surface, are provided with the superhard sticky silicon ceramic coating layer 4 of one deck, and sticky silicon ceramic coating layer 4 comprises graphite linings and metal-cermic coating, the thickness of described graphite linings is 5~8 μ m, and described cermet layer thickness is 10~30 μ m.
Above-mentioned cermet layer material comprises 70~90% titanium carbide ceramic and 10~30% titanium boride.
As shown in Figure 2, above-mentioned convex shape 3 is helix body, and it is long-pending that this structure can increase the table of 2 heat energy at the bottom of pan, reduces thermal energy reflection, make pot at when work absorptive thermal radiation energy as much as possible, stop heat loss, accelerate heat conduction, at the bottom of pan, 2 are heated evenly, without localized hyperthermia, improve heat utilization rate, there is good energy-saving effect, with respect to smooth pan is energy-conservation, can loss-rate reach 15%~20%.
Aluminium alloy non-stick pan of the present invention, when metallizing ceramic layer, comprises the steps:
(1) matrix surface is processed: aluminum alloy pan body is put into sand slinger or sand-blasting machine, with silicon carbide ceramics, stainless shot, be shot-peening or sandblast, carry out ramming or sandblast roughening treatment, make the inner surface of the bottom of a pan matrix form rough bulge-structure, then carry out oil removal treatment, and clean;
(2) graphite powder is configured to slurry, is coated in the bottom of a pan inner surface;
(3) configuration hydrated titanium dioxide and the mixed uniformly mixed powder slurry of graphite powder, configure teos hydrolysis solution simultaneously, in the mixed powder slurry of preparation, add diboron trioxide powder, hydrated titanium dioxide, graphite powder are 1:2~8:0.2~1 with the mole ratio of diboron trioxide; Described layoutprocedure is: the homodisperse suspension that first configures graphite and diboron trioxide, again metatitanic acid fourth fat, metatitanic acid isopropyl ester or isopropyl titanate are added dropwise in suspension, and stir, after ball milling, obtain the mixed uniformly mixed powder of hydrated titanium dioxide, diboron trioxide and graphite powder, again mixed powder slurry and hydrating solution are mixed, and be coated on the inner surface of the bottom of a pan matrix;
(4), in inert atmosphere, the laser of usining forms molten bath as thermal source at matrix surface irradiation, makes mixed slurry generation carbon thermal response, generates carbonization titanium ceramic layer on the inner surface of the bottom of a pan matrix.
As shown in Figure 1, a kind of aluminium alloy non-stick pan with ceramic coating, comprise aluminum alloy pan body 1, a described pot body 1 is at the bottom of a pan 2, at the bottom of pan, 2 surfaces are provided with and pot body 1 convex shape 3 of compressing queueing discipline once, in pot body 1 inner surface, are provided with the superhard sticky silicon ceramic coating layer 4 of one deck, and sticky silicon ceramic coating layer 4 comprises graphite linings and metal-cermic coating, the thickness of described graphite linings is 5~8 μ m, and described cermet layer thickness is 10~30 μ m.
Above-mentioned cermet layer material comprises 70~90% titanium carbide ceramic and 10~30% titanium boride.
As shown in Figure 3, above-mentioned convex shape 3 is point-like body, and it is long-pending that this structure can to a certain degree increase the table of 2 heat energy at the bottom of pan, reduces thermal energy reflection, make pot at when work absorptive thermal radiation energy as much as possible, stop heat loss, accelerate heat conduction, at the bottom of pan, 2 are heated evenly, without localized hyperthermia, improve heat utilization rate, there is good energy-saving effect, with respect to smooth pan is energy-conservation, can loss-rate reach 15%~20%.
Aluminium alloy non-stick pan of the present invention, when metallizing ceramic layer, comprises the steps:
(1) matrix surface is processed: aluminum alloy pan body is put into sand slinger or sand-blasting machine, with silicon carbide ceramics, stainless shot, be shot-peening or sandblast, carry out ramming or sandblast roughening treatment, make the inner surface of the bottom of a pan matrix form rough bulge-structure, then carry out oil removal treatment, and clean;
(2) graphite powder is configured to slurry, is coated in the bottom of a pan inner surface;
(3) configuration hydrated titanium dioxide and the mixed uniformly mixed powder slurry of graphite powder, configure teos hydrolysis solution simultaneously, in the mixed powder slurry of preparation, add diboron trioxide powder, hydrated titanium dioxide, graphite powder are 1:2~8:0.2~1 with the mole ratio of diboron trioxide; Described layoutprocedure is: the homodisperse suspension that first configures graphite and diboron trioxide, again metatitanic acid fourth fat, metatitanic acid isopropyl ester or isopropyl titanate are added dropwise in suspension, and stir, after ball milling, obtain the mixed uniformly mixed powder of hydrated titanium dioxide, diboron trioxide and graphite powder, again mixed powder slurry and hydrating solution are mixed, and be coated on the inner surface of the bottom of a pan matrix;
(4), in inert atmosphere, the laser of usining forms molten bath as thermal source at matrix surface irradiation, makes mixed slurry generation carbon thermal response, generates carbonization titanium ceramic layer on the inner surface of the bottom of a pan matrix.
Above-mentioned embodiment is several example of the present invention, is not for limiting working of an invention and interest field, and all equivalences of making according to the content described in the present patent application scope of patent protection change and modify, and all should be included in the present patent application the scope of the claims.
Claims (4)
1. an aluminium alloy non-stick pan with ceramic coating, comprise aluminum alloy pan body (1), it is characterized in that: a described pot body (1) is (2) at the bottom of a pan, at the bottom of pan, (2) surface is provided with and pot body (1) convex shape of compressing queueing discipline (3) once, in pot body (1) inner surface, be provided with the superhard not sticky silicon ceramic coating layer (4) of one deck, described not sticky silicon ceramic coating layer (4) comprises graphite linings and metal-cermic coating, the thickness of described graphite linings is 5~8 μ m, and described cermet layer thickness is 10~30 μ m.
2. a kind of aluminium alloy non-stick pan with ceramic coating as claimed in claim 1, is characterized in that: described cermet layer material comprises 70~90% titanium carbide ceramic and 10~30% titanium boride.
3. a kind of aluminium alloy non-stick pan with ceramic coating as claimed in claim 1, is characterized in that: described convex shape (3) is helix body.
4. a kind of aluminium alloy non-stick pan with ceramic coating as claimed in claim 1, is characterized in that: described convex shape (3) is point-like body.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110584496A (en) * | 2019-09-12 | 2019-12-20 | 宁波钛灏新材料科技有限公司 | Non-stick pan and preparation method thereof |
CN110694874A (en) * | 2019-10-30 | 2020-01-17 | 常东强 | Preparation method of non-stick pan |
WO2020042738A1 (en) * | 2018-08-27 | 2020-03-05 | 佛山市顺德区美的电热电器制造有限公司 | Pot and cooking utensil having same |
CN112137418A (en) * | 2019-06-28 | 2020-12-29 | 武汉苏泊尔炊具有限公司 | Non-stick utensil |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN202408435U (en) * | 2012-01-13 | 2012-09-05 | 宁波太尔炊具有限公司 | Pan body with novel structure |
CN102835891A (en) * | 2012-09-29 | 2012-12-26 | 黄立波 | Wear-resistant coating non-stick pan |
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2013
- 2013-09-27 CN CN201310451216.5A patent/CN103536208A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202408435U (en) * | 2012-01-13 | 2012-09-05 | 宁波太尔炊具有限公司 | Pan body with novel structure |
CN102835891A (en) * | 2012-09-29 | 2012-12-26 | 黄立波 | Wear-resistant coating non-stick pan |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020042738A1 (en) * | 2018-08-27 | 2020-03-05 | 佛山市顺德区美的电热电器制造有限公司 | Pot and cooking utensil having same |
CN112137418A (en) * | 2019-06-28 | 2020-12-29 | 武汉苏泊尔炊具有限公司 | Non-stick utensil |
CN112137418B (en) * | 2019-06-28 | 2023-10-31 | 武汉苏泊尔炊具有限公司 | Non-sticking vessel |
CN110584496A (en) * | 2019-09-12 | 2019-12-20 | 宁波钛灏新材料科技有限公司 | Non-stick pan and preparation method thereof |
CN110694874A (en) * | 2019-10-30 | 2020-01-17 | 常东强 | Preparation method of non-stick pan |
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Application publication date: 20140129 |