CN103526838B - Environment-friendlyvolcaniclastic volcaniclastic rock acoustical board - Google Patents

Environment-friendlyvolcaniclastic volcaniclastic rock acoustical board Download PDF

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Publication number
CN103526838B
CN103526838B CN201310475239.XA CN201310475239A CN103526838B CN 103526838 B CN103526838 B CN 103526838B CN 201310475239 A CN201310475239 A CN 201310475239A CN 103526838 B CN103526838 B CN 103526838B
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foaming agent
rock
compound foaming
built
frame
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CN201310475239.XA
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CN103526838A (en
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方流生
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Guangxi Zijin Mountain County Huaxiang Agricultural Company Limited Yayao prosperity
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方流生
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Abstract

The invention discloses a kind of environment-friendlyvolcaniclastic volcaniclastic rock acoustical board, the main points of its technical scheme are, built-in frame is lain on mould, after short steel pipes in built-in frame inserts column, pyroclastic rock compound foaming agent is adopted to be cast in built-in frame periphery, built-in frame is embedded in the inside of compound foaming agent completely, after standing solidification process, roasting and cooling, is packaged as environment-friendlyvolcaniclastic volcaniclastic rock acoustical board finished product.Pyroclastic rock compound foaming agent is made up of raw materials such as tephre rock dust, concave convex rod potter's clay powder and hydrogen peroxide; The solidification of pyroclastic rock compound foaming agent forms an integrated entirety afterwards with built-in frame, add the bulk strength of environment-friendlyvolcaniclastic volcaniclastic rock acoustical board, bending resistance and practical effect, not only there is the effect strengthening sound-absorbing and control noises pollution, the function that also there is insulation, adsorb and purify air; Be applicable to be arranged in the facilities such as speedway, viaduct, urban light rail, subway, public place.

Description

Environment-friendlyvolcaniclastic volcaniclastic rock acoustical board
Technical field
The present invention relates to abatvoix, be specifically related to a kind of environment-friendlyvolcaniclastic volcaniclastic rock acoustical board.
Background technology
City noise drastically influence normal life and the health of human body of townsfolk, city noise mainly refers to traffic noise, factory noise, construction noise pollution and noise of social activities, the influence basin of its noise and influence degree are day by day serious, on the impact of civic living environment greatly, one of noticeable city environmental pollution problem is become.
Usual employing damping material is produced the products such as some abatvoixs, noise barrier, sound-absorbing net and noise damper and is carried out control noises pollution, also has some damping materials to be by producing the products such as abatvoix, to improve the performance of product after foaming process.
The abatvoix quality of selling in the market after foaming is more crisp, and the bulk strength of abatvoix, bending resistance and result of use are undesirable; Be installed in the process on building wall at abatvoix, abatvoix needs the on-the-spot bolt hole boring more than 4, not only time-consuming, increase difficulty of construction, and be easy to when holing abatvoix to be broken or shatter, when abatvoix is arranged on after on building wall, due to the effect of gravity, the abatvoix after boring can be caused to come off from fragmentation building wall.
Summary of the invention
The object of the invention is to overcome weak point in prior art, a kind of environment-friendlyvolcaniclastic volcaniclastic rock acoustical board is provided.
Environment-friendlyvolcaniclastic volcaniclastic rock acoustical board is made up of pyroclastic rock compound foaming agent and built-in frame, built-in frame is lain on mould, after short steel pipes in built-in frame inserts column, pyroclastic rock compound foaming agent is adopted to be cast in built-in frame periphery, built-in frame is embedded in the inside of compound foaming agent completely, after standing solidification process, roasting and cooling, be packaged as environment-friendlyvolcaniclastic volcaniclastic rock acoustical board finished product.
Pyroclastic rock is the rock of the transitional type between magma lava and sedimentary rock, the material that wherein composition of more than 50% is sprayed by pyroclastic flow forms, mainly the lava of premature coagulation, channel circumference are when volcanic eruption by the rock formation that bursts on volcano for these tephres, and pyroclastic rock is cellular.
The concave convex rod potter's clay powder with air purification function glues Concave-convex clay rod by height, attapulite constant humidity amendment, natural-minerals adsorptive filter medium, cacumen biotae, aluminium silicate fiber peacekeeping polyacrylamide form; there is good caking property, plasticity, thixotropy, refractoriness and heat stability; can the hazardous substances such as formaldehyde, ammonia and benzene in effective absorbed air, protection of the environment and promote the healthy of people.
High sticky Concave-convex clay rod is the Concave-convex clay rod adopting the processing technology improving viscosity of attapulgite clay to produce, Concave-convex clay rod soil property is fine and smooth, there is oily soapy, light weight, property are crisp, fracture is conchoidal or irregular shape, and water imbibition is strong, tool viscosity and plasticity time wet, its viscosity can reach more than 3000mPas, is conducive to the bonding between raw material.
High sticky Concave-convex clay rod powder refers to gets 28.0g Concave-convex clay rod powder sample, add in the suspension cup of homogenizer, add 372g water again, suspension cup is placed on homogenizer, stir 20 minutes under the rotating speed of 11000 revs/min, to pour in the beaker of 250mL through high-speed stirred sample suspension again, use the viscosity of NDJ-1 type rotation viscometer test suspension liquid, tested viscosity value>=2200 mPasconcave-convex clay rod powder.
Hydrogen peroxide is commonly called as hydrogen peroxide, outward appearance is colourless transparent liquid, be a kind of strong oxidizer, the present invention selects mass fraction >=35% of industrial hydrogen peroxide, with tephre rock dust and the concave convex rod potter's clay powder etc. with air purification function prepare burden mix after can generate a large amount of bubbles.
DDAO is a kind of amphoteric surfactant, colourless transparent liquid, for weak cation surfactant, in cationic in acid medium, in nonionic in alkaline medium, there is good thickening, antistatic, soft, foam enhancing and detergency ability, foaming abundancy and stablizing, the gentle excitant of character is low, has excellent antistatic behaviour and flexibility.
Cocounut oil acyl diethanol amine is water-soluble, has excellent decontamination, emulsification, foaming, steady bubble, dispersion, solubilising power.
Silicones polyethers emulsion is a kind of novel high polymer foam stabilizer, put in order by changing intramolecule, surfactant is steeped arrange closely neatly between bubble, thus form fine and close inner layer film, make anti-pressure ability strong especially, the structural stability of air bubble liquid-membrane can be controlled, make surfactant molecule in the Methodistic distribution of the liquid film of bubble, give elasticity and the self-reparing capability of have good lather, thus reach steady bubble effect desirable especially.
Polyether modified silicon oil is the organosilicon non-ionic surface active agent of a kind of unique properties adopting polyethers and dimethyl siloxane graft copolymerization, can reduce internal friction, the stress of its molecule, thus play levelling, froth breaking for the present invention.
The present invention is achieved by following technical proposals:
Environment-friendlyvolcaniclastic volcaniclastic rock acoustical board is a kind of rectangular plate-shaped body, is made up of built-in frame and pyroclastic rock compound foaming agent, is designed with 4 ~ 32 short steel pipes in built-in frame, and the endoporus of short steel pipes is the installing hole of environment-friendlyvolcaniclastic volcaniclastic rock acoustical board; Built-in frame is lain on mould, after short steel pipes in built-in frame inserts column, adopt pyroclastic rock compound foaming agent to be cast in built-in frame periphery, built-in frame is environment-friendlyvolcaniclastic volcaniclastic rock acoustical board semiproduct after being embedded in the inside of pyroclastic rock compound foaming agent completely; After the standing solidification process of 1 ~ 7 day, taken out from mould by environment-friendlyvolcaniclastic volcaniclastic rock acoustical board semiproduct, be transported to roasting in tunnel cave, sintering temperature controls at 450 ~ 750 DEG C, roasting time controls, at 3 ~ 8 hours, to be packaged as environment-friendlyvolcaniclastic volcaniclastic rock acoustical board finished product after cooling.
Pyroclastic rock compound foaming agent batching is made up of following component by weight percentage: pyroclastic rock compound foaming agent paste 35 ~ 85%, hydrogen peroxide 2 ~ 35%, polyether modified silicon oil 0.001 ~ 5% and water 1 ~ 45%; The production method of pyroclastic rock compound foaming agent: stir in pyroclastic rock compound foaming agent batching input homogenizer, the speeds control of mixer is at 1400 ~ 1800 revs/min, mixing time controls at 2 ~ 30 minutes, be pyroclastic rock compound foaming agent after stirring, containing intensive bubble stable in a large number in pyroclastic rock compound foaming agent.
Pyroclastic rock compound foaming agent paste batching is made up of following component by weight percentage: tephre rock dust 15 ~ 65%, the concave convex rod potter's clay powder 5 ~ 35% with air purification function, DDAO 0.01 ~ 25%, cocounut oil acyl diethanol amine 0.01 ~ 20%, silicones polyethers emulsion 0.01 ~ 5% and water 5 ~ 55%; The production method of pyroclastic rock compound foaming agent paste: stir in pyroclastic rock compound foaming agent paste batching input low-speed mixer, the speeds control of mixer is at 600 ~ 800 revs/min, mixing time controls at 2 ~ 20 minutes, for pyroclastic rock compound foaming agent paste after stirring, generating portion bubble in pyroclastic rock compound foaming agent paste.
Pyroclastic rock compound foaming agent has applied for patent of invention, China Patent Publication No.: CN103274740A, publication date: on 09 04th, 2013.
Built-in frame is a kind of rectangular steel structure frame, is made up of in built-in frame 4 ~ 32 short steel pipes, 4 ~ 52 pieces of punching expanded metal laths and 2 ~ 42 reinforcing ribs; The upper plane of short steel pipes is processed as a kind of counter sink, a rectangular frame is welded as with punching expanded metal lath between short steel pipes and short steel pipes, punching expanded metal lath hole is circular opening, the horizontal center line at short steel pipes height 1/2 place and the horizontal center line at punching expanded metal lath width 1/2 place overlap, in rectangular frame with the diagonal at height 1/2 place between short steel pipes and short steel pipes for interface, reinforcing rib is welded as, a common composition built-in frame with screw-thread steel; In built-in frame, the plane of short steel pipes top counter sink consists of plane on built-in frame jointly, and short steel pipes lower flat consists of built-in frame lower plane jointly;
For the production of the built-in frame separate case application utility model patent of abatvoix, number of patent application is: 201320579228.1, the applying date: on September 18th, 2013.
Mould is a kind of rectangular mould, is made up of a block length square floor, rectangle locating slot, rectangle frame, 2 rectangle handles and 4 ~ 32 cylindrical columns; Locating slot is welded on the upper plane of die bottom plate according to the position dimension of design, column is arranged on the upper plane of die bottom plate according to the relative position size of design, frame is placed in locating slot, 2 handles are arranged on middle outside frame the right and left respectively, and the lower plane of die bottom plate is placed on vibrations workbench;
For the production of the mould separate case application utility model patent of abatvoix, number of patent application is: 201320575991.7, the applying date: on September 17th, 2013.
Built-in frame has been inlayed in environment-friendlyvolcaniclastic volcaniclastic rock acoustical board, the solidification of pyroclastic rock compound foaming agent forms an integrated entirety afterwards with built-in frame, environment-friendlyvolcaniclastic volcaniclastic rock acoustical board semiproduct, after roasting, considerably increase the bulk strength of environment-friendlyvolcaniclastic volcaniclastic rock acoustical board, bending resistance and practical effect.
At construction site, do not need boring, directly with cross recessed countersunk head tapping screw, environment-friendlyvolcaniclastic volcaniclastic rock acoustical board is arranged on the metope of building, saving of work and time, environment-friendlyvolcaniclastic volcaniclastic rock acoustical board also can not be caused to come off from fragmentation building wall.
It is evenly fine and smooth that pyroclastic rock compound foaming agent in environment-friendlyvolcaniclastic volcaniclastic rock acoustical board has the abscess that foaming capacity is strong, coefficient of foaming is high, unit volume bubble production volume large, produce, foam adventitia good toughness is not easily broken, foam stability is good, can not froth breaking for a long time, invalid bubble is produced to reduce product surface, improve the make rate of abscess, the effect of the mould that prevents from collapsing.
Environment-friendlyvolcaniclastic volcaniclastic rock acoustical board there will not be layering in casting process, and product stripping speed is fast, and finish is good, further increases the later strength of product.
Pyroclastic rock compound foaming agent adopts the pyroclastic rock potter's clay powder with air purification function for mainly raw material; there is good caking property, plasticity, thixotropy, refractoriness and heat stability; can the hazardous substances such as formaldehyde, ammonia and benzene in effective absorbed air, protection of the environment and promote the healthy of people.
Environment-friendlyvolcaniclastic volcaniclastic rock acoustical board not only has the effect strengthening sound-absorbing and control noises pollution, the function also having insulation, adsorb and purify air.
Environment-friendlyvolcaniclastic volcaniclastic rock acoustical board is applicable to be arranged in the facilities such as speedway, viaduct, urban light rail, subway, factory, warehouse, public place.
Accompanying drawing explanation
Fig. 1 is environment-friendlyvolcaniclastic volcaniclastic rock acoustical board schematic diagram, and Fig. 2 is the A-A direction view of Fig. 1, and Fig. 3 is the schematic diagram that built-in frame lies in when pouring into a mould in mould, and Fig. 4 is schematic diagram environment-friendlyvolcaniclastic volcaniclastic rock acoustical board be arranged on building wall.
As shown in the figure: 1 is environment-friendlyvolcaniclastic volcaniclastic rock acoustical board, 2 is built-in frames, and 3 is pyroclastic rock compound foaming agents, and 4 is moulds, and 5 is short steel pipes, and 6 is columns, and 7 is cross recessed countersunk head tapping screws, and 8 is metopes of building.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described:
Environment-friendlyvolcaniclastic volcaniclastic rock acoustical board is a kind of rectangular plate-shaped body 1, is made up of built-in frame 2 and pyroclastic rock compound foaming agent 3, is designed with 6 short steel pipes 5 in built-in frame 2; Built-in frame 2 is lain on mould 4, after short steel pipes 5 in built-in frame 2 inserts column 6, adopt pyroclastic rock compound foaming agent 3 to be cast in built-in frame 2 peripheral, built-in frame 2 is environment-friendlyvolcaniclastic volcaniclastic rock acoustical board semiproduct after being embedded in the inside of pyroclastic rock compound foaming agent 3 completely; After the standing solidification process of 6 days, taken out from mould by environment-friendlyvolcaniclastic volcaniclastic rock acoustical board semiproduct, be transported to roasting in tunnel cave, sintering temperature controls at 650 ~ 750 DEG C, roasting time controls, at 6 hours, to be packaged as environment-friendlyvolcaniclastic volcaniclastic rock acoustical board finished product after cooling.
Pyroclastic rock compound foaming agent batching is made up of following component by weight percentage: pyroclastic rock compound foaming agent paste 68%, hydrogen peroxide 21.95%, polyether modified silicon oil 0.05% and water 10%; The production method of pyroclastic rock compound foaming agent: stir in pyroclastic rock compound foaming agent batching input homogenizer, the speeds control of mixer is at 1500 ~ 1600 revs/min, mixing time controls at 10 minutes, is pyroclastic rock compound foaming agent after stirring.
Pyroclastic rock compound foaming agent paste batching is made up of following component by weight percentage: tephre rock dust 42%, the concave convex rod potter's clay powder 14% with air purification function, DDAO 3%, cocounut oil acyl diethanol amine 2%, silicones polyethers emulsion 1% and water 38%; The production method of pyroclastic rock compound foaming agent paste: stir in pyroclastic rock compound foaming agent paste batching input low-speed mixer, the speeds control of mixer is at 650 ~ 750 revs/min, mixing time controls at 5 minutes, is pyroclastic rock compound foaming agent paste after stirring.
At construction site, directly with cross recessed countersunk head tapping screw 7, environment-friendlyvolcaniclastic volcaniclastic rock acoustical board 1 is arranged on the metope 8 of building.

Claims (1)

1. an environment-friendlyvolcaniclastic volcaniclastic rock acoustical board, is characterized in that, environment-friendlyvolcaniclastic volcaniclastic rock acoustical board is a kind of rectangular plate-shaped body, is made up of built-in frame and pyroclastic rock compound foaming agent, is designed with 4 ~ 32 short steel pipes in built-in frame; Built-in frame is lain on mould, after short steel pipes in built-in frame inserts column, adopt pyroclastic rock compound foaming agent to be cast in built-in frame periphery, built-in frame is environment-friendlyvolcaniclastic volcaniclastic rock acoustical board semiproduct after being embedded in the inside of pyroclastic rock compound foaming agent completely; After the standing solidification process of 1 ~ 7 day, taken out from mould by environment-friendlyvolcaniclastic volcaniclastic rock acoustical board semiproduct, be transported to roasting in tunnel cave, sintering temperature controls at 450 ~ 750 DEG C, roasting time controls, at 3 ~ 8 hours, to be packaged as environment-friendlyvolcaniclastic volcaniclastic rock acoustical board finished product after cooling;
Described pyroclastic rock compound foaming agent batching is made up of following component by weight percentage: pyroclastic rock compound foaming agent paste 35 ~ 85%, hydrogen peroxide 2 ~ 35%, polyether modified silicon oil 0.001 ~ 5% and water 1 ~ 45%; The production method of pyroclastic rock compound foaming agent: stir in pyroclastic rock compound foaming agent batching input homogenizer, the speeds control of mixer is at 1400 ~ 1800 revs/min, mixing time controls at 2 ~ 30 minutes, is pyroclastic rock compound foaming agent after stirring;
Described pyroclastic rock compound foaming agent paste batching is made up of following component by weight percentage: tephre rock dust 15 ~ 65%, the concave convex rod potter's clay powder 5 ~ 35% with air purification function, DDAO 0.01 ~ 25%, cocounut oil acyl diethanol amine 0.01 ~ 20%, silicones polyethers emulsion 0.01 ~ 5% and water 5 ~ 55%; The production method of pyroclastic rock compound foaming agent paste: stir in pyroclastic rock compound foaming agent paste batching input low-speed mixer, the speeds control of mixer is at 600 ~ 800 revs/min, mixing time controls at 2 ~ 20 minutes, is pyroclastic rock compound foaming agent paste after stirring.
CN201310475239.XA 2013-10-13 2013-10-13 Environment-friendlyvolcaniclastic volcaniclastic rock acoustical board Expired - Fee Related CN103526838B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103758227A (en) * 2014-01-28 2014-04-30 许庆华 Environment-friendly pyrophyllite foaming acoustical board

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050009558A (en) * 2003-07-16 2005-01-25 최우석 Multi-functional Lightweight Foam Composition for the Construction and Method for Preparing the Same
CN101603351A (en) * 2009-06-29 2009-12-16 北京绿色长城系统工程有限公司 A kind of composite heat insulation wallboard and preparation method thereof
CN201952921U (en) * 2011-01-10 2011-08-31 济南大学 Lightweight red mud foaming wall panel
CN103274740A (en) * 2013-06-12 2013-09-04 许庆华 Pyroclastic rock compound type foaming agent

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050009558A (en) * 2003-07-16 2005-01-25 최우석 Multi-functional Lightweight Foam Composition for the Construction and Method for Preparing the Same
CN101603351A (en) * 2009-06-29 2009-12-16 北京绿色长城系统工程有限公司 A kind of composite heat insulation wallboard and preparation method thereof
CN201952921U (en) * 2011-01-10 2011-08-31 济南大学 Lightweight red mud foaming wall panel
CN103274740A (en) * 2013-06-12 2013-09-04 许庆华 Pyroclastic rock compound type foaming agent

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Effective date of registration: 20151112

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