CN103526498B - Energy-saving environmental-friendly system for setting machine - Google Patents
Energy-saving environmental-friendly system for setting machine Download PDFInfo
- Publication number
- CN103526498B CN103526498B CN201310465268.8A CN201310465268A CN103526498B CN 103526498 B CN103526498 B CN 103526498B CN 201310465268 A CN201310465268 A CN 201310465268A CN 103526498 B CN103526498 B CN 103526498B
- Authority
- CN
- China
- Prior art keywords
- section
- setting machine
- heat
- energy
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000001914 filtration Methods 0.000 claims abstract description 52
- 230000003068 static effect Effects 0.000 claims abstract description 30
- 239000004744 fabric Substances 0.000 claims abstract description 19
- 238000004821 distillation Methods 0.000 claims abstract description 11
- 238000000108 ultra-filtration Methods 0.000 claims description 50
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 claims description 46
- 238000005507 spraying Methods 0.000 claims description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 38
- 239000010865 sewage Substances 0.000 claims description 26
- 238000001816 cooling Methods 0.000 claims description 25
- 239000000498 cooling water Substances 0.000 claims description 23
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 16
- 241000220317 Rosa Species 0.000 claims description 16
- 239000003546 flue gas Substances 0.000 claims description 16
- 238000004043 dyeing Methods 0.000 claims description 15
- 238000007639 printing Methods 0.000 claims description 15
- 229910000838 Al alloy Inorganic materials 0.000 claims description 13
- -1 Copper-Aluminum compound Chemical class 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 8
- 239000010949 copper Substances 0.000 claims description 8
- 241000628997 Flos Species 0.000 claims description 4
- 238000011084 recovery Methods 0.000 abstract description 8
- 239000012535 impurity Substances 0.000 abstract description 5
- 239000002351 wastewater Substances 0.000 abstract description 2
- 230000005611 electricity Effects 0.000 abstract 3
- 238000007689 inspection Methods 0.000 description 35
- 239000002245 particle Substances 0.000 description 16
- 229920000742 Cotton Polymers 0.000 description 15
- 239000011521 glass Substances 0.000 description 11
- 230000009286 beneficial effect Effects 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 241000196324 Embryophyta Species 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 239000002912 waste gas Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000009998 heat setting Methods 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/30—Wastewater or sewage treatment systems using renewable energies
- Y02W10/37—Wastewater or sewage treatment systems using renewable energies using solar energy
Landscapes
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
The invention provides an energy-saving environmental-friendly system for a setting machine. The system comprises a setting machine, a heat-pipe energy recovery device, and an environmental-friendly static electricity processing device, wherein the heat-pipe energy recovery device is connected to the setting machine and the environmental-friendly static electricity processing device is connected to the heat-pipe energy recovery device. The heat-pipe energy recovery device comprises a filtering case, a heat-pipe energy recoverer, and an efficient working-medium heat exchanger. Exhaust gas of the setting machine is fed into the heat-pipe energy recovery device and some impurities are filtered by the filtering case. A portion of heat energy in the exhaust gas is converted by the heat-pipe energy recoverer into hot air, and the hot air is transported to a cloth-feeding opening of the setting machine and blows on cloth to be set in a form of a hot air curtain, thus recovering the heat energy and preventing cold air from entering into the setting machine. Residual heat energy in the exhaust gas is converted by the working-medium heat exchanger and transported to a warm-water lithium bromide water-chilling unit and a waste water distillation device to be used as a starting heat source, and the exhaust gas is continuously transported to the environmental-friendly static electricity processing device and discharged after being processed, thus achieving an energy-saving objective and an environmental-friendly objective.
Description
Technical field
The present invention relates to a kind of energy-conserving and environment-protective system, more specifically relate to a kind of energy-conserving and environment-protective system of setting machine.Background technology
Current existing setting machine is all that the form adding radiator or neat gas burner direct combustion with heat-conducting oil furnace heats to setting machine, and working temperature is 100 DEG C ~ 230 DEG C, and a large amount of heat energy is directly discharged after entering flue by air-introduced machine.In setting machine production process, the air of normal temperature is from the fabric input mouth of setting machine along with cloth to be processed enters setting machine, and by heat source drying tunnel, air themperature rises to 100 DEG C ~ 230 DEG C, and high temperature air is extracted out by air-introduced machine and is drained in air.This kind of mode heat energy is single use, and service efficiency is lower; Enter in the waste gas of air and contain a large amount of heat energy and oil content, pollution is caused to air; Oil content in waste gas and capillary fiber easily cause on fire because electrostatic spark is lighted, and cause fire, cause great economic loss to enterprise.The patent No. is the waste gas, the heat reclaiming system that provide a kind of heat setting machine in the patent of 201120320099.5, and the heat that heat setting machine produces is recycled by heat exchanger by this system, but does not have corresponding emission treatment measure to useless flue gas.
Summary of the invention
The invention provides a kind of heat that setting machine discharges can recycling, and the setting machine energy-conserving and environment-protective system of discharging again after the useless flue gas of setting machine discharge is processed.
According to an aspect of the present invention, a kind of setting machine energy-conserving and environment-protective system is provided, comprise setting machine, heat pipe energy recycle device and electrostatic environment-protecting treating apparatus, heat pipe energy recycle device is connected with setting machine, and electrostatic environment-protecting treating apparatus is connected with heat pipe energy recycle device.
Its beneficial effect is: the exhaust emissions of setting machine enters in heat pipe energy recycle device, thermal power transfer in exhaust emissions is become hot-air by heat pipe energy recycle device, the fabric input mouth being delivered to setting machine sucks in setting machine and carries out energy recovery recycle, exhaust emissions is delivered to after electrostatic environment-protecting treating apparatus processes and discharges by heat pipe energy recycle device, reaches the object of energy saving standard.
In some embodiments, heat pipe energy recycle device comprises Rose Box, heat pipe recuperator and efficient working medium heat exchanger, and Rose Box is communicated with heat pipe recuperator, and heat pipe recuperator is communicated with efficient working medium heat exchanger.
Its beneficial effect is: the exhaust emissions of setting machine enters the Rose Box of heat pipe energy recycle device successively, heat pipe recuperator and efficient working medium heat exchanger, mistake through Rose Box filters some impurity in exhaust emissions, prevent the impurity in exhaust emissions from crossing multipair heat pipe recuperator and produce damage, exhaust emissions is through heat pipe recuperator, after a part of heat recovery in exhaust emissions to setting machine is carried out recycle and reuse by heat pipe recuperator, exhaust emissions continues through efficient working medium heat exchanger, heat energy remaining in exhaust emissions is continued recycle and reuse by efficient working medium heat exchanger.
In some embodiments, in Rose Box, be provided with filter course, in heat pipe recuperator, be provided with Copper-Aluminum compound fin super heat-conductive pipe.
Its beneficial effect is: the exhaust emissions that setting machine is discharged is after the filter course in Rose Box filters, filter course effectively blocks part tar and particle, minimizing tar and particle, to the attachment of the Copper-Aluminum compound fin super heat-conductive pipe in heat pipe recuperator and bonding, play the effect of protection Copper-Aluminum compound fin super heat-conductive pipe; Exhaust emissions through heat pipe recuperator is carried out after heat exchange through efficient working medium heat exchanger again, and the heat obtained can carry out Recovery and recycle utilization.
In some embodiments, heat pipe energy recycle device is provided with the second air channel, and the end air outlet in the second air channel is positioned at the fabric input mouth place of setting machine, and the end in the second air channel of heat pipe energy recycle device is provided with air curtain.
Its beneficial effect is: the fabric input mouth place of setting machine is also provided with special hot air curtain, the cloth cover that the hot blast energy transported from heat pipe energy recycle device is blown being positioned at setting machine fabric input mouth by the form of upper and lower air curtain is upper and lower, having cut off while cold air enters setting machine, the original cold air sucking setting machine fabric input mouth can also be replaced and formed hot-air; Exhaust emissions is after the heat exchange of efficient working medium heat exchanger is recycled, and exhaust emissions enters electrostatic environment-protecting treating apparatus and carries out environmental protection treatment.
In some embodiments, electrostatic environment-protecting treating apparatus comprises water-bath spraying section, ultrafiltration section and electro static filtering section successively, water-bath spraying section one end is communicated with efficient working medium heat exchanger, and the other end of water-bath spraying section is communicated with ultrafiltration section, and ultrafiltration section is communicated with electro static filtering section.
Its beneficial effect is: the exhaust emissions of discharging from heat pipe energy recycle device is successively through the water-bath spraying section of electrostatic environment-protecting treating apparatus, ultrafiltration section and electro static filtering section.Exhaust emissions is lowered the temperature by the water of water-bath spraying section, oil gas condensation in exhaust emissions, and the oil droplet becoming larger particles falls, and a part of particle secondly in exhaust emissions is washed; Exhaust emissions through water-bath spraying section enters into ultrafiltration section, and the tar in exhaust emissions, the globule and a part of impurity particle thing are filtered, and particle falls; The exhaust emissions of filtering through ultrafiltration section enters electro static filtering section, and in the electromagnetostatic field that electrostatic generator produces, remaining impurity particle thing cannot be discharged.
In some embodiments, water-bath spraying section is provided with three shower nozzles, and three shower nozzle intervals are arranged, and ultrafiltration section is provided with ultrafiltration layer, and electro static filtering section is provided with the electrostatic generator pipeline parallel with Duo Gen.
Its beneficial effect is: the water sprayed in the shower nozzle of water-bath spraying section cleans the exhaust emissions transported from efficient working medium heat exchanger, and exhaust emissions is successively by three shower nozzles, and such setting reaches the effect of cleaning exhaust emissions further; Electrostatic generator is to produce electromagnetostatic field in electro static filtering section, thus stays electro static filtering section by remaining a small amount of particle in the exhaust emissions of band discharge, is unlikely to be discharged in air; Arranging many parallel pipelines is speed in order to control gas discharging, prevents gas velocity from discharging and too fastly to be taken in air by a small amount of particle contained in gas.
In some embodiments, water-bath spraying section is connected with circulating cooling filtering ponds, and circulating cooling filtering ponds are connected with cooling tower.
Its beneficial effect is: the sewage transport of water-bath spraying section and ultrafiltration section being discharged is in circulating cooling filtering ponds, circulating cooling filtering ponds carry out filtration and preliminary cooling to it, then are delivered to cooling tower and carry out cooling rear conveying by filtering the clear water obtained and be back to water-bath spraying section and re-use.
In some embodiments, efficient working medium heat exchanger is connected to warm water type lithium bromide cooling-water machine group and sewage distillation treating apparatus, and warm water type lithium bromide cooling-water machine group is connected with dyeing and printing sewage recuperator.
Its beneficial effect is: heat is carried out work by Cemented filling to warm water type lithium bromide cooling-water machine group and sewage distillation treating apparatus by efficient working medium heat exchanger, for warm water type lithium bromide cooling-water machine group and sewage distillation treating apparatus provide heat thermal source; Warm water type lithium bromide cooling-water machine group can also connect dyeing and printing sewage recuperator by pipeline, the heat energy produced is delivered to warm water type lithium bromide cooling-water machine group by dyeing and printing sewage recuperator recycles as thermal source during printing and dyeing; The heat energy that efficient working medium heat exchanger is carried to warm water type lithium bromide cooling-water machine group device and sewage distillation treating apparatus, the cryogenic fluid produced after warm water type lithium bromide cooling-water machine group and sewage distill the recycle for the treatment of apparatus, can circulate to turn back in efficient working medium heat exchanger proceeds recuperated cycle; Dyeing and printing sewage recuperator is delivered to the heat energy of warm water type lithium bromide cooling-water machine, the cryogenic fluid produced after the recycle of warm water type lithium bromide cooling-water machine group, and can circulate to turn back in dyeing and printing sewage recuperator proceeds recuperated cycle.
Accompanying drawing explanation
Fig. 1 is the structural representation of the setting machine energy-conserving and environment-protective system of an embodiment of the present invention;
Fig. 2 is the setting machine structural representation of the setting machine energy-conserving and environment-protective system of an embodiment of the present invention;
Fig. 3 is the structural representation of the heat pipe energy recycle device of the setting machine energy-conserving and environment-protective system of an embodiment of the present invention;
Fig. 4 is the structural representation of the electrostatic environment-protecting treating apparatus of the setting machine energy-conserving and environment-protective system of an embodiment of the present invention;
Fig. 5 is the cross-sectional schematic of the ultrafiltration section of the electrostatic environment-protecting treating apparatus of the setting machine energy-conserving and environment-protective system of an embodiment of the present invention;
Fig. 6 is the cross-sectional schematic of the electro static filtering section of the electrostatic environment-protecting treating apparatus of the setting machine energy-conserving and environment-protective system of an embodiment of the present invention.
Detailed description of the invention
As shown in Figure 1, the invention provides a kind of setting machine energy-conserving and environment-protective system, comprise setting machine 1, heat pipe energy recycle device 2, electrostatic environment-protecting treating apparatus 3, dyeing and printing sewage recuperator 4, warm water type lithium bromide cooling-water machine group 5 and sewage distillation treating apparatus 6.
As shown in Figures 2 and 3, the floss hole 11 of setting machine 1 is communicated with by the first pipeline 12 with the import 21 of heat pipe energy recycle device 2, and the first pipeline 12 is provided with two the first air blasts 15.The outlet 22 of heat pipe energy recycle device 2 is communicated with setting machine 1 fabric input mouth 14 by second pipe 13.The end of second pipe 13 is provided with air curtain (scheming not shown), and in the present embodiment, the fabric input mouth place of setting machine is also provided with special hot air curtain, and the model of employing sun mountain heat power equipment factory is the setting machine special hot air curtain 131 of TYSII-150/200/2000.
As shown in Figures 2 and 3, heat pipe energy recycle device 2 comprises Rose Box 23, heat pipe recuperator 24 and efficient working medium heat exchanger 25.Rose Box 23 is communicated with heat pipe recuperator 24, and heat pipe recuperator 24 is communicated with efficient working medium heat exchanger 25.Rose Box 23 is provided with the first inspection door 231, first inspection door 231, and to be provided with four the first inspection opening 2311, first inspection openings 2311 be cylindrical shape, perpendicular to the first inspection door 231.Heat pipe recuperator 24 is provided with three the second inspection doors 241, and it is cylindrical shape that each second inspection door 241 is provided with four the second inspection opening 2411, second inspection openings 2411, perpendicular to the second inspection door 241.Efficient working medium heat exchanger 25 is provided with two the 3rd inspection doors 251, and it is cylindrical shape that each 3rd inspection door 251 is provided with four the 3rd inspection opening the 2511, three inspection openings 2511, perpendicular to the 3rd inspection door 251.Be provided with filter course in Rose Box 23, in the present embodiment, filter course adopts the model of sun mountain, Wuxi Science and Technology Ltd. to be that the three-dimensional macromolecular filtering of TYS-100 is cotton.Can the service condition of filter course in checked filter box 23 by the first inspection opening 2311, can keep in repair Rose Box by the first inspection door 231 and regularly replace filter course.Heat pipe recuperator 24 is double-deck heat pipe recuperator, and comprise air section 242 and flue gas section 243, air section 242 is positioned at the top of flue gas section 243.Parallelly in heat pipe recuperator 24 be vertically provided with many Copper-Aluminum compound fin super heat-conductive pipes 244, Copper-Aluminum compound fin super heat-conductive pipe 244 part is positioned at the air section 242 of heat pipe recuperator 24, and a part is positioned at the flue gas section 243 of heat pipe recuperator 24.Copper-Aluminum compound fin super heat-conductive pipe 244 is made up of copper heat pipe 2441 and the aluminum alloy fin heat pipe 2442 be sheathed on copper heat pipe 2441, aluminum alloy fin heat pipe 2442 is positioned at air section 242, one end of copper heat pipe 2441 is positioned at flue gas section 243, and the other end of copper heat pipe 2441 is plugged in aluminum alloy fin heat pipe 2442.The service condition of Copper-Aluminum compound fin super heat-conductive pipe 244 in heat pipe recuperator 24 can be checked by the second inspection opening 2411, be convenient to keep in repair Copper-Aluminum compound fin super heat-conductive pipe 244 and regularly replace by the second inspection door 241.One end of air section 242 is provided with the second air blast 2421, and namely the other end of air section 242 exports 22 and be connected with second pipe 13.Efficient working medium heat exchanger 25 selects the model of Wuxi Taiyangshan Thermal Power Equipment Plant to be the efficient working medium heat exchanger of TYSCN-30-20Q in the present embodiment.After the exhaust emissions emitted from the floss hole 11 of setting machine 1 enters heat pipe energy recycle device 2 by the first pipeline 12 under the effect of the first air blast 15, successively by the polymer three-dimensional filter cotton of Rose Box 23, the Copper-Aluminum compound fin super heat-conductive pipe 244 of heat pipe recuperator 24 and efficient working medium heat exchanger 25.Polymer three-dimensional filter cotton effectively blocks part tar and particle, and minimizing tar and particle, to the attachment of Copper-Aluminum compound fin super heat-conductive pipe 244 and bonding, play the effect of protection Copper-Aluminum compound fin super heat-conductive pipe 244.The exhaust emissions of filtering through polymer three-dimensional filter cotton enters in heat pipe recuperator 24, the copper heat pipe 2441 of heat pipe recuperator 24 lower floor flue gas section 243 absorbs the partial heat energy in exhaust emissions, heat energy is passed to the aluminum alloy fin heat pipe 2442 of upper strata air section 242.Heat energy on the aluminum alloy fin heat pipe 2442 of air in air section 242 introduced is combined by the second air blast 2421, is delivered to the fabric input mouth 14 of setting machine 1 by second pipe 13.The special hot air curtain 131 that the air curtain of end installation of second pipe 13 and fabric input mouth 14 place of setting machine 1 install, makes the form of air curtain under more than the hot blast energy that air section 242 transports blow on cloth cover to be shaped.This design has cut off while cold air enters setting machine 1, can also replace the original cold air sucking setting machine 1 fabric input mouth 14 and form hot-air.
As Figure 4-Figure 6, electrostatic environment-protecting treating apparatus 3 comprises water-bath spraying section 31, ultrafiltration section 32 and electro static filtering section 33.Water-bath spraying section 31 one end is communicated with efficient working medium heat exchanger 25, and the other end of water-bath spraying section 31 is communicated with ultrafiltration section 32, and ultrafiltration section 32 is communicated with electro static filtering section 33.Water-bath spraying section 31 is provided with shower nozzle, and ultrafiltration section 32 is provided with ultrafiltration layer, and electro static filtering section 33 is provided with electrostatic generator.Water-bath spraying section 31 is communicated with circulating cooling filtering ponds 34, and ultrafiltration section 32 is communicated with circulating cooling filtering ponds 34, and circulating cooling filtering ponds 34 are connected with cooling tower 35.
Water-bath spraying section 31 is square tube type, and cross section is square, material selection aluminium alloy.The air inlet place of water-bath spraying section 31 is provided with air-introduced machine, contributes to pending exhaust emissions and enters water-bath spraying section.Be provided with three water inlet pipes, 311, three water inlet pipes 311 in water-bath spraying section 31 to arrange along the interval, caliber direction of the rectangular pipe of water-bath spraying section 31.Three water inlet pipes 311 enter water-bath spraying section 31 and are arranged on vertically water-bath spraying section 31 from the upper end of water-bath spraying section 31.One end of three water inlet pipes 311 is connected with circulating cooling filtering ponds 34, and the other end is welded on the bottom of water-bath spraying section 31.The middle part of three water inlet pipes 311 is separately installed with shower nozzle.In this enforcement, sprinkler selection umbrella shape shower nozzle 312.Umbrella shape shower nozzle 312 water is out that umbrella shape shape falls, and ensures that water fully contacts with flue gas.Water-bath spraying section 31 is provided with the position of three the 4th inspection doors, 313, three the 4th inspection doors 313 and the position one_to_one corresponding of three umbrella shape shower nozzles 312.It is cylindrical tube that 4th inspection door 313 is provided with the 4th inspection opening the 314, four inspection opening 314, is vertically installed in the 4th inspection door 313.First operating personnel observe umbrella shape shower nozzle 312 by the 4th inspection opening 314, and after umbrella shape shower nozzle 312 breaks down, operating personnel open the 4th inspection door 313 pairs of umbrella shape shower nozzles 312 and keep in repair.
Water-bath spraying section 31 is connected by the first flange 315 with ultrafiltration section 32.Water-bath spraying section 31 and ultrafiltration section 32 junction are provided with silica gel sealing bar, prevent pending flue gas from revealing.Ultrafiltration section 32 top is the cuboid pipe 321 vertically arranged, and the bottom of ultrafiltration section 32 is inverted terrace with edge 322.Water-bath spraying section is connected on the sidewall of ultrafiltration section 32.The cross section of ultrafiltration section 32 is square, material selection aluminium alloy.Ultrafiltration section 32 top is provided with ultrafiltration layer.In the present embodiment, ultrafiltration layer is the glass ultrafiltration cotton 3211 of Wuxi Sun Hill New Energy Technology Co., Ltd..The position that ultrafiltration section 32 is horizontally arranged with the 5th inspection door the 323, five inspection door 323 is corresponding with the position of glass ultrafiltration cotton 3211.It is circular tube shaped that 5th inspection door 323 is provided with six the 5th inspection opening the 324, five inspection openings 324, is vertically installed in the 5th inspection door 323.Operating personnel check the service condition of glass ultrafiltration cotton 3211 by the 5th inspection opening 324, and when glass ultrafiltration cotton 3211 can not re-use, operating personnel open the 5th inspection door 323 and change glass ultrafiltration cotton 3211.The cross-sectional area of ultrafiltration section 32 is comparatively large, and the speed that exhaust emissions is passed through in ultrafiltration section 32 is comparatively slow, and exhaust emissions can fully cool on the one hand, and the oil gas in exhaust emissions obtains abundant condensation; On the other hand, exhaust emissions is less by the resistance of glass ultrafiltration cotton 3211, and the solid particle in exhaust emissions, moisture content fully can be adsorbed by glass ultrafiltration cotton 3211.
Ultrafiltration section 32 and electro static filtering section 33 are by the second Flange joint.Ultrafiltration section 32 and electro static filtering section 33 junction are provided with silica gel sealing bar, prevent pending flue gas from revealing.Electro static filtering section 33 outer surface is cuboid pipe, and the inner surface of electro static filtering section 33 is circular tube shaped, and the material of electro static filtering section 33 is aluminium alloy.Electro static filtering section 33 is provided with the aluminum alloy material pipeline 332 that electrostatic generator 331 and Duo Gen be arranged in parallel.Electrostatic generator 331 is arranged on the import department of electro static filtering section 33, and pipeline 332 is parallel with the pipe of electro static filtering section 33 inner surface.In the present embodiment, electrostatic generator 331 adopts the model of Wuxi Taiyangshan Thermal Power Equipment Plant to be the product of SFLJD-12T/30KV-20Q.
The exhaust emissions of discharging from the efficient working medium heat exchanger 25 of heat pipe energy recycle device 2 is through water-bath spraying section 31, the temperature of exhaust emissions is reduced by the water that umbrella shape shower nozzle 312 sprays, make oil gas condensation in exhaust emissions, the oil droplet becoming larger particles falls, and a part of particle in addition in exhaust emissions is also dropped by the water cleaning that umbrella shape shower nozzle 312 sprays; Water-bath spraying section 31 is communicated with circulating cooling filtering ponds 34, and the waste water that water-bath spraying section 31 is rinsed flows in circulating cooling filtering ponds 34.Exhaust emissions through water-bath spraying section 31 enters into ultrafiltration section 32, after glass ultrafiltration cotton 3211, tar in exhaust emissions, a globule and particle part is by cotton 3211 absorption of glass ultrafiltration, and a part falls and enters in circulating cooling filtering ponds 34 along inverted terrace with edge 322.The flue gas filtered through ultrafiltration section 32 enters electro static filtering section 33, in the electromagnetostatic field that electrostatic generator 331 produces, remaining tar, particle cannot be discharged, and drop on glass ultrafiltration cotton 3211, glass ultrafiltration cotton 3211 is regularly replaced, cleaning rubbish by operating personnel.Thus what finally discharge from electrostatic environment-protecting treating apparatus 3 be the air of cleaning, reaches the requirement of environment protection emission.The upper end of electro static filtering section 33 is provided with top cover 334, and electro static filtering section 33 is connected by three-flange 335 with top cover 334, and electro static filtering section 33 and top cover 334 junction are provided with silica gel sealing ring, prevent Leakage Gas to be discharged.Top cover 334 is inverted funnel-form, and the upper end of top cover 334 is provided with chimney 333, and treated emission is discharged from chimney 333 through top cover.In the present embodiment, the material selection aluminium alloy of the pipeline of water-bath spraying section 31, ultrafiltration section 32 and electro static filtering section 33 is made, and in actual applications, other metal such as iron, copper etc. can also be selected to make.
The water that water-bath spraying section 31 and ultrafiltration section 32 are discharged is delivered in circulating cooling filtering ponds 34, circulating cooling filtering ponds 34 carry out filtration and preliminary cooling to it, then are delivered to cooling tower 35 and carry out cooling rear conveying by filtering the clear water obtained and be back to water-bath spraying section 31 and re-use.Circulating condensing filtering ponds 34 select the model of Wuxi Taiyangshan Thermal Power Equipment Plant to be the product of TYS-1000-FL.Cooling tower 35 selects the model of Wuxi Taiyangshan Thermal Power Equipment Plant to be the product of TYS-30/45.
Efficient working medium heat exchanger 25 distills treating apparatus 6 with warm water type lithium bromide cooling-water machine group 5 and sewage respectively and is connected.The exhaust emissions of setting machine 1 successively after the Rose Box 23 and heat pipe recuperator 24 of superheater tube energy recycle device 2 li through efficient working fluid heat exchanger 25, heat is distilled treating apparatus 6 by Cemented filling to warm water type lithium bromide cooling-water machine group 5 and sewage by efficient working medium heat exchanger 25 heat exchange, for warm water type lithium bromide cooling-water machine group 5 and sewage distillation treating apparatus 6 provide heat, the cryogenic fluid that the heat being delivered to warm water type lithium bromide cooling-water machine group 5 and sewage distillation treating apparatus 6 produces after recycle, can circulate to turn back in efficient working medium heat exchanger 25 and proceed recuperated cycle.The central air-conditioning refrigeration that warm water type lithium bromide cooling-water machine group 5 is workshop provides the energy, can be used for the working environment improving operating personnel.The water that sewage distillation treating apparatus 6 produces can be used for other operation of printing and dyeing.Warm water type lithium bromide cooling-water machine group 5 is the model of Dalian Sanyang Refrigerating Co., Ltd. is the product of LCC.The model of sewage distillation treating apparatus 6 Wuxi Taiyangshan Thermal Power Equipment Plant is the product of TYSZV-TH.
In addition, in the present embodiment, warm water type lithium bromide cooling-water machine group 5 can also be connected with dyeing and printing sewage recuperator 4 by pipeline, the heat energy produced is delivered to warm water type lithium bromide cooling-water machine group 5 by dyeing and printing sewage recuperator 4 recycles during printing and dyeing.Dyeing and printing sewage recuperator 4 is the model of Wuxi Taiyangshan Thermal Power Equipment Plant is the product of TYSNL-TH.The heat energy of warm water type lithium bromide cooling-water machine group 5 conveying given by dyeing and printing sewage recuperator 4, and the cryogenic energy produced after the recycle of warm water type lithium bromide cooling-water machine group 5, can circulate to turn back in dyeing and printing sewage recuperator 4 proceeds recuperated cycle.
Above-described is only some embodiments of the present invention, it should be pointed out that for the person of ordinary skill of the art, and under the prerequisite not departing from creation design of the present invention, can also make other distortion and improve, these all belong to protection scope of the present invention.
Claims (8)
1. setting machine energy-conserving and environment-protective system, comprise setting machine (1), it is characterized in that, also comprise heat pipe energy recycle device (2) and electrostatic environment-protecting treating apparatus (3), described heat pipe energy recycle device (2) comprises heat pipe recuperator (24), described heat pipe recuperator (24) comprises the air section (242) on upper strata and the flue gas section (243) of lower floor, and be built-in with parallel many Copper-Aluminum compound fin super heat-conductive pipes (244) vertically, described Copper-Aluminum compound fin super heat-conductive pipe (244) is made up of copper heat pipe (2441) and aluminum alloy fin heat pipe (2442), described aluminum alloy fin heat pipe (2442) is positioned at described air section (242), one end of described copper heat pipe (2441) is positioned at described flue gas section (243), the other end is plugged in aluminum alloy fin heat pipe (2442), the side of described flue gas section (243) is communicated with the floss hole (11) of described setting machine (1), opposite side is communicated with described electrostatic environment-protecting treating apparatus (3), described air section (242) is communicated with the fabric input mouth (14) of described setting machine (1).
2. setting machine energy-conserving and environment-protective system according to claim 1, it is characterized in that, described air section (242) is communicated to fabric input mouth (14) place of described setting machine (1) by second pipe (13), the end of described second pipe (13) is provided with air curtain, fabric input mouth (14) place of described setting machine (1) is provided with warm air curtain (131), described air curtain is positioned at the top of described warm air curtain (131), and can cut off cold air enter setting machine (1) from fabric input mouth (14).
3. setting machine energy-conserving and environment-protective system according to claim 1 and 2, it is characterized in that, described heat pipe energy recycle device (2) also comprises efficient working medium heat exchanger (25), and the opposite side of described flue gas section (243) is communicated with by described efficient working medium heat exchanger (25) with described electrostatic environment-protecting treating apparatus (3).
4. setting machine energy-conserving and environment-protective system according to claim 3, it is characterized in that, described heat pipe energy recycle device (2) also comprises Rose Box (23), the side of described flue gas section (243) is communicated with by described Rose Box (23) with the floss hole (11) of described setting machine (1), and described Rose Box is provided with filter course in (23).
5. setting machine energy-conserving and environment-protective system according to claim 4, it is characterized in that, described electrostatic environment-protecting treating apparatus (3) comprises water-bath spraying section (31), ultrafiltration section (32) and electro static filtering section (33) successively, described water-bath spraying section (31) one end is communicated with described efficient working medium heat exchanger (25), the other end of described water-bath spraying section (31) is communicated with described ultrafiltration section (32), and described ultrafiltration section (32) is communicated with described electro static filtering section (33).
6. setting machine energy-conserving and environment-protective system according to claim 5, it is characterized in that, described water-bath spraying section (31) is provided with three shower nozzles, described three shower nozzle intervals are arranged, described ultrafiltration section (32) is provided with ultrafiltration layer, and described electro static filtering section (33) is provided with the electrostatic generator pipeline parallel with Duo Gen.
7. setting machine energy-conserving and environment-protective system according to claim 6, it is characterized in that, described water-bath spraying section (31) is connected with circulating cooling filtering ponds (34), and described circulating cooling filtering ponds (34) are connected with cooling tower (35).
8. setting machine energy-conserving and environment-protective system according to claim 7, it is characterized in that, described efficient working medium heat exchanger (25) is connected to warm water type lithium bromide cooling-water machine group (5) and sewage distillation treating apparatus (6), and described warm water type lithium bromide cooling-water machine group (5) is connected with dyeing and printing sewage recuperator (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310465268.8A CN103526498B (en) | 2013-10-08 | 2013-10-08 | Energy-saving environmental-friendly system for setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310465268.8A CN103526498B (en) | 2013-10-08 | 2013-10-08 | Energy-saving environmental-friendly system for setting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103526498A CN103526498A (en) | 2014-01-22 |
| CN103526498B true CN103526498B (en) | 2015-07-22 |
Family
ID=49928823
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310465268.8A Active CN103526498B (en) | 2013-10-08 | 2013-10-08 | Energy-saving environmental-friendly system for setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103526498B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104213355B (en) * | 2014-09-03 | 2016-05-25 | 苏州源林纺织机械科技有限公司 | Forming machine waste-gas heat reclamation set and application have the forming machine of this device |
| CN104264411B (en) * | 2014-10-10 | 2016-08-17 | 中国科学院广州能源研究所 | A kind of system according to the forming machine thermal efficiency improves the method for the forming machine thermal efficiency |
| CN107890734B (en) * | 2017-03-17 | 2020-11-13 | 杭州百事盛环保科技有限公司 | Waste gas takes off white purification device |
| CN107441865A (en) * | 2017-08-29 | 2017-12-08 | 绍兴鑫广科技有限公司 | A kind of industrial waste gas treatment device and processing method |
| CN107694231A (en) * | 2017-10-25 | 2018-02-16 | 威洁（石狮）中水回用技术有限公司 | A kind of tail gas pretreatment device and method |
| CN112843961B (en) * | 2020-12-31 | 2022-06-28 | 浙江理工大学 | Double-layer forming machine waste gas centralized treatment and waste heat recycling system |
| CN113384985A (en) * | 2021-06-25 | 2021-09-14 | 苏州麦腾环境科技有限公司 | Oil smoke purification system of high-temperature setting machine |
| CN115597410B (en) * | 2022-06-21 | 2023-07-21 | 绍兴浙赣科技有限公司 | Textile fabric forming machine flue gas waste heat recovery system |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202247367U (en) * | 2011-08-30 | 2012-05-30 | 江苏三房巷实业股份有限公司 | Waste gas and heat recovery system of heat setting machine |
| CN202509272U (en) * | 2011-09-30 | 2012-10-31 | 互太(番禺)纺织印染有限公司 | Setting machine system for removing cooking fumes and recovering waste heat |
| CN202595491U (en) * | 2012-03-08 | 2012-12-12 | 黄远华 | Exhaust waste heat recovery and purification integrated device for forming machine |
| KR20130047567A (en) * | 2012-09-03 | 2013-05-08 | 주식회사 부성엔지니어링 | Heat exchanger unit having waste heat withdrawal apparatus |
| CN203080285U (en) * | 2013-02-25 | 2013-07-24 | 无锡爱依特纺织有限公司 | Setting machine waste heat recovery system |
| CN103285699B (en) * | 2013-05-30 | 2015-07-22 | 浙江莱美纺织印染科技有限公司 | Device for waste heat recovery and purification treatment for waste gas of setting machine |
-
2013
- 2013-10-08 CN CN201310465268.8A patent/CN103526498B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN103526498A (en) | 2014-01-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103526498B (en) | Energy-saving environmental-friendly system for setting machine | |
| CN102268796B (en) | Waste gas treating and waste heat recycling device and method | |
| CN109457070A (en) | Blast furnace grain slag process steam disappears and heat recovery system | |
| CN107449286B (en) | A kind of pellet calcination rotary kiln product waste heat direct absorbing type recovery method | |
| CN106906331A (en) | A kind of dry-method dust-removal device and method for reclaiming converter gas waste heat | |
| CN108823352A (en) | A kind of converter gas dry type waste heat recycling dust-extraction unit and method | |
| CN114849269B (en) | Combined defogging device and method with good water collecting effect | |
| CN210014693U (en) | Heat energy recycling device in polyaluminium chloride production | |
| CN209292376U (en) | Blast furnace grain slag process steam disappears and heat recovery system | |
| CN216244313U (en) | Hot clean stove waste heat utilization equipment | |
| CN104911296A (en) | Converter coal gas treatment method and system | |
| CN207452485U (en) | A kind of environmentally friendly forming machine of weaving | |
| CN204752784U (en) | Converter coal gas processing system | |
| CN103541181B (en) | A kind of setting machine waste gas heat retracting device | |
| CN204854421U (en) | Tubular vapour - water heat exchanger | |
| CN201311220Y (en) | Automatic soot blowing and decoking waste gas heat recovery device | |
| CN201175643Y (en) | Gas dust-removing dehydrating device | |
| CN210267297U (en) | Flue gas treatment device | |
| CN202254889U (en) | Tail gas dust recycling and circulating device for calciner | |
| CN209322919U (en) | Environment-friendly white-removing treatment and waste heat utilization system for blast furnace slag | |
| CN203550657U (en) | Cold water spraying system and air conditioning system | |
| CN207351230U (en) | A kind of flue gas tandem recycles ring cold machine | |
| CN208458521U (en) | A kind of calcium oxide kiln residual temperature recycling preheating device | |
| CN112444134A (en) | Equipment for collecting flue gas of yellow phosphorus furnace slag and utilizing waste heat of flue gas | |
| CN206897088U (en) | A kind of Waste gas processing system for fixing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240428 Address after: No. 269 Xuchengtou, Huohuo Village, Yangshan Town, Huishan District, Wuxi City, Jiangsu Province, 214000 Patentee after: Zheng Ximing Country or region after: China Address before: 214000 a1103, Tsinghua innovation building, No.1, wisdom road, Huishan Economic Development Zone, Huishan District, Wuxi City, Jiangsu Province Patentee before: WUXI SUN HILL NEW ENERGY TECHNOLOGY Co.,Ltd. Country or region before: China |