CN207351230U - A kind of flue gas tandem recycles ring cold machine - Google Patents
A kind of flue gas tandem recycles ring cold machine Download PDFInfo
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Abstract
本实用新型公开了一种烟气串级循环利用环冷机,包括:设置在环冷机高温区上的第一环冷罩,连通所述第一环冷罩与高温烟气热量回收装置的第一吸热风管,连通所述高温烟气热量回收装置与环冷机高温区冷却风道和/或环冷机高温区冷却风机的第一回热风管;设置在环冷机中温区上的第二环冷罩,连通所述第二环冷罩与中温烟气热量回收装置的第二吸热风管,连通所述中温烟气热量回收装置与烧结机烟气循环系统的送热风管;设置在环冷机低温区上的排气筒,所述排气筒连通至环冷机中温区冷却风机和/或环冷机低温区冷却风机。该环冷机不仅能够有效提高环冷机排放烟气的温度,提高烟气再利用的效率,而且,能够进一步减少对外排放的废气量,达到保护环境的目的。
The utility model discloses an annular cooler for flue gas cascade recycling, which comprises: a first annular cold cover arranged on the high temperature area of the annular cooler, and a connection between the first annular cold cover and a high-temperature flue gas heat recovery device The first heat-absorbing air duct is connected to the high-temperature flue gas heat recovery device and the cooling air duct in the high-temperature zone of the annular cooler and/or the first heat-returning air duct of the cooling fan in the high-temperature area of the annular cooler; it is arranged in the middle temperature area of the annular cooler The second annular cold hood on the upper part is connected with the second heat-absorbing air pipe of the medium-temperature flue gas heat recovery device, and connected with the heat supply of the medium-temperature flue gas heat recovery device and the flue gas circulation system of the sintering machine. Air pipe: an exhaust tube arranged on the low temperature zone of the annular cooler, and the exhaust tube is connected to the cooling fan in the middle temperature zone of the annular cooler and/or the cooling fan in the low temperature zone of the annular cooler. The annular cooler can not only effectively increase the temperature of the flue gas discharged from the annular cooler and improve the efficiency of flue gas reuse, but also can further reduce the amount of exhaust gas discharged externally to achieve the purpose of protecting the environment.
Description
技术领域technical field
本实用新型涉及钢铁冶炼领域,特别涉及一种烟气串级循环利用环冷机。The utility model relates to the field of iron and steel smelting, in particular to an annular cooler for flue gas cascade recycling.
背景技术Background technique
在钢铁冶炼中,环冷机用于冷却烧结的物料。环冷机整体为圆环形,烧结的物料通过台车在环冷机中运行一周,完成冷却和卸料。工作时,完成烧结的物料被布设在台车的篦板上,台车围绕环冷机中心匀速转动。同时,鼓风机吹入的冷(或热)风从下向上穿过篦板进入台车,与篦板上的物料进行充分热交换后,作为热烟气从排气管排出。In iron and steel smelting, ring coolers are used to cool sintered materials. The ring cooler is in the shape of a ring as a whole, and the sintered material runs in the ring cooler for a week through a trolley to complete cooling and unloading. When working, the sintered materials are arranged on the grate plate of the trolley, and the trolley rotates at a constant speed around the center of the ring cooler. At the same time, the cold (or hot) air blown by the blower passes through the grate plate from bottom to top and enters the trolley. After sufficient heat exchange with the materials on the grate plate, it is discharged from the exhaust pipe as hot smoke.
环冷机内部可分为高温区、中温区、低温区和非冷却区,烧结机完成烧结的物料在高温区被输送到环冷机的台车上,此时,物料温度在700℃-800℃之间,常温的冷却风在该高温区与物料充分热交换后,成为有一定温度的烟气,从排气管排出。The interior of the ring cooler can be divided into high temperature zone, medium temperature zone, low temperature zone and non-cooling zone. The sintered material of the sintering machine is transported to the trolley of the ring cooler in the high temperature zone. At this time, the temperature of the material is between 700°C and 800°C Between ℃, the cooling air at room temperature fully exchanges heat with the material in the high temperature zone, and becomes flue gas with a certain temperature, which is discharged from the exhaust pipe.
台车在高温区排出的烟气温度在350~500℃之间;运行至中温区,经高温区的冷却,物料温度有所降低,在中温区排出的烟气温度在200℃-350℃之间;经过中温区后,台车运行至低温区,此时物料温度进一步较低,低温区排放烟气的温度一般低于200℃。经低温区后,物料温度降至150℃以下,在非冷却区被送入下一工序,完成物料冷却。The temperature of the flue gas discharged from the trolley in the high temperature zone is between 350 and 500°C; when it runs to the medium temperature zone, the temperature of the material decreases after cooling in the high temperature zone, and the temperature of the flue gas discharged in the medium temperature zone is between 200°C and 350°C After passing through the medium temperature zone, the trolley runs to the low temperature zone, at this time the temperature of the material is further lower, and the temperature of the flue gas discharged in the low temperature zone is generally lower than 200°C. After passing through the low-temperature zone, the temperature of the material drops below 150°C, and is sent to the next process in the non-cooling zone to complete the cooling of the material.
在物料冷却过程中,会有大量的热烟气直接排入大气,不仅造成大气污染,还造成能源的浪费。为环保节能,部分钢铁企业回收高温区的热烟气,利用高温烟气的热能进行发电、产蒸汽。高温烟气热能的利用率与烟气的温度有着密切关系,烟气温度越高,热利用的效率就越高,因此,如何提高环冷机排放烟气的温度,对烟气的再利用具有重要意义。During the material cooling process, a large amount of hot flue gas will be directly discharged into the atmosphere, which not only causes air pollution, but also causes waste of energy. For the sake of environmental protection and energy saving, some iron and steel enterprises recycle the hot flue gas in the high-temperature area, and use the heat energy of the high-temperature flue gas to generate electricity and steam. The utilization rate of high-temperature flue gas heat energy is closely related to the temperature of the flue gas. The higher the flue gas temperature, the higher the efficiency of heat utilization. Therefore, how to increase the temperature of the flue gas discharged from the ring cooler has a great influence on the reuse of flue gas. important meaning.
申请人提出过一种环冷机烟气再利用方法和系统、及环冷机,其包括设置在环冷机中温区上用于收集烟气的环冷罩,分别连通环冷罩和环冷机高温区冷却风道的后风管和前风管,后风管和前风管之间设置循环风机,通过收集环冷机中温区排放的中温烟气,将该部分中温烟气作为环冷机高温区的冷却风。这样,本身具有一定温度的中温烟气与高温物料热交换后排出的高温烟气的温度,相对于原环冷机高温区直接利用冷风冷却物料后排出热烟气的温度要高出很多,再收集该部分高温烟气进行发电、烧水等再利用,有效提高热利用的效率。The applicant has proposed a method and system for reusing flue gas of an annular cooler, and an annular cooler, which includes an annular cooling hood arranged on the middle temperature zone of the annular cooler for collecting flue gas, and is respectively connected to the annular cooling hood and the annular cooling The rear air duct and the front air duct of the cooling air duct in the high temperature area of the machine, and a circulating fan is installed between the rear air duct and the front air duct. Cooling air in the high temperature area of the machine. In this way, the temperature of the high-temperature flue gas discharged after the heat exchange between the medium-temperature flue gas itself with a certain temperature and the high-temperature material is much higher than the temperature of the hot flue gas discharged after the high-temperature zone of the original ring refrigerator directly uses cold air to cool the material, and then This part of the high-temperature flue gas is collected for reuse in power generation, boiling water, etc., effectively improving the efficiency of heat utilization.
但是,这种环冷机烟气再利用方法和系统、及环冷机仅利用了环冷机高温区的烟气,环冷机中温区和低温区的烟气依然会排入大气,环冷机仍然存在造成大气污染和热能浪费的问题。However, this annular cooler flue gas reuse method and system, and the annular cooler only use the flue gas in the high temperature zone of the annular cooler, and the flue gas in the middle temperature zone and low temperature zone of the annular cooler will still be discharged into the atmosphere. The machine still has the problems of causing air pollution and waste of heat energy.
实用新型内容Utility model content
本实用新型的目的是提供一种烟气串级循环利用环冷机。该环冷机不仅能够有效提高环冷机排放烟气的温度,提高烟气再利用的效率,而且,能够进一步减少对外排放的废气量,达到保护环境的目的。The purpose of the utility model is to provide a flue gas cascade recycling circular cooler. The annular cooler can not only effectively increase the temperature of the flue gas discharged from the annular cooler and improve the efficiency of flue gas reuse, but also can further reduce the amount of exhaust gas discharged externally to achieve the purpose of protecting the environment.
为实现上述目的,本实用新型提供一种烟气串级循环利用环冷机,包括:In order to achieve the above purpose, the utility model provides a flue gas cascade recycling circular cooler, including:
设置在环冷机高温区上用于收集烟气的第一环冷罩,连通所述第一环冷罩与高温烟气热量回收装置的第一吸热风管,连通所述高温烟气热量回收装置与环冷机高温区冷却风道和/或环冷机高温区冷却风机的第一回热风管;The first annular cooling hood arranged on the high-temperature area of the annular cooler for collecting flue gas is connected to the first heat-absorbing air duct of the high-temperature flue gas heat recovery device, and is connected to the high-temperature flue gas heat The recovery device and the cooling air duct in the high temperature area of the annular cooler and/or the first return air duct of the cooling fan in the high temperature area of the annular cooler;
设置在环冷机中温区上用于收集烟气的第二环冷罩,连通所述第二环冷罩与中温烟气热量回收装置的第二吸热风管,连通所述中温烟气热量回收装置与烧结机烟气循环系统的送热风管;The second annular cooling hood arranged on the middle temperature zone of the annular cooler for collecting flue gas is connected to the second annular cooling hood and the second heat-absorbing air duct of the medium-temperature flue gas heat recovery device, and is connected to the heat of the medium-temperature flue gas. The heat supply air pipe of the recovery device and the flue gas circulation system of the sintering machine;
设置在环冷机低温区上用于收集和输送烟气的排气筒,所述排气筒连通至环冷机中温区冷却风机和/或环冷机低温区冷却风机。An exhaust tube arranged on the low temperature zone of the annular cooler for collecting and transporting flue gas, the exhaust tube is connected to the cooling fan in the middle temperature zone of the annular cooler and/or the cooling fan in the low temperature zone of the annular cooler.
优选地,还包括连通所述第一环冷罩和/或第二环冷罩与烧结机点火炉的第三吸热风管。Preferably, it also includes a third heat-absorbing air duct connecting the first cooling enclosure and/or the second cooling enclosure with the ignition furnace of the sintering machine.
优选地,所述高温烟气热量回收装置为能够回收高温烟气的热能以产生蒸汽的余热锅炉。Preferably, the high-temperature flue gas heat recovery device is a waste heat boiler capable of recovering heat energy of high-temperature flue gas to generate steam.
优选地,所述中温烟气热量回收装置为能够回收中温烟气的热能以进行发电的低温余热发电系统。Preferably, the medium-temperature flue gas heat recovery device is a low-temperature waste heat power generation system capable of recovering heat energy of medium-temperature flue gas to generate electricity.
优选地,所述烧结机烟气循环系统包括设置在烧结机台车面上的烟气罩,与所述烟气罩连通的烟气循环风管以及设于所述烟气循环风管的烟气循环风机,所述送热风管连通至所述烟气循环风机。Preferably, the flue gas circulation system of the sintering machine includes a flue gas hood arranged on the surface of the sintering machine trolley, a flue gas circulation duct communicated with the flue gas hood, and a flue gas circulation duct arranged in the flue gas circulation duct. A gas circulation fan, the hot air pipe is connected to the flue gas circulation fan.
优选地,还包括设置在环冷机受、卸料除尘点处用于将烟气输送至机尾除尘系统的第四吸热风管。Preferably, it also includes a fourth heat-absorbing air duct arranged at the receiving and discharging dust removal points of the annular cooler for delivering the flue gas to the dust removal system at the tail of the machine.
优选地,所述机尾除尘系统设置有布袋除尘器。Preferably, the tail dust removal system is provided with a bag filter.
优选地,所述环冷机在高温区设有至少三处用于收集烟气的第一环冷罩,所述第一环冷罩的径向端面为门字型,环向长度与环冷机高温区的长度相当,所述第一环冷罩罩在环冷机的高温区域,高于台车位置,其顶部端面设有连接高温烟气热量回收装置的排烟口。Preferably, the annular cooler is provided with at least three first annular cooling hoods for collecting flue gas in the high temperature area, the radial end surface of the first annular cooling hood is in the shape of a door, and the circumferential length is the same as that of the annular cooling The length of the high-temperature zone of the machine is equivalent, and the first annular cooling cover is covered in the high-temperature area of the annular cooler, higher than the position of the trolley, and its top end is provided with a smoke exhaust port connected to a high-temperature flue gas heat recovery device.
优选地,所述环冷机在中温区设有至少两处用于收集烟气的第二环冷罩,所述第二环冷罩的径向端面为门字型,环向长度与环冷机中温区的长度相当,所述第二环冷罩罩在环冷机的中温区域,高于台车位置,其顶部端面设有连接中温烟气热量回收装置的排烟口。Preferably, the annular cooler is provided with at least two second annular cooling hoods for collecting flue gas in the medium temperature zone, the radial end surface of the second annular cooling hood is in the shape of a door, and the circumferential length The length of the middle temperature zone of the machine is equivalent, and the second annular cooling cover is covered in the middle temperature area of the ring cooler, which is higher than the position of the trolley, and the top end surface is provided with a smoke exhaust port connected to a medium temperature flue gas heat recovery device.
优选地,所述排气筒为圆形空筒结构,所涵盖区域的环向长度与环冷机低温区的长度相当。Preferably, the exhaust tube is a circular hollow tube structure, and the circumferential length of the covered area is equivalent to the length of the low temperature zone of the annular cooler.
优选地,所述排气筒与环冷机中温区冷却风机和/或环冷机低温区冷却风机之间设有三通管件,所述三通管件的第一通路连通所述排气筒,所述三通管件的第二通路为常温空气入口,所述三通管件的第三通路连通环冷机中温区冷却风机和/或环冷机低温区冷却风机,Preferably, a three-way pipe is provided between the exhaust cylinder and the cooling fan in the middle temperature zone of the annular cooler and/or the cooling fan in the low temperature zone of the annular cooler, and the first passage of the three-way pipe communicates with the exhaust cylinder, so The second passage of the three-way pipe fitting is the normal temperature air inlet, and the third passage of the three-way pipe fitting is connected to the cooling fan in the middle temperature zone of the ring cooler and/or the cooling fan in the low temperature zone of the ring cooler,
优选地,所述三通管件的第一通路上设有热胀冷缩补偿器和第一电动阀门,所述三通管件的第二通路上设有第二电动阀门。Preferably, a thermal expansion and contraction compensator and a first electric valve are provided on the first passage of the three-way pipe fitting, and a second electric valve is provided on the second passage of the three-way pipe fitting.
本实用新型所提供的环冷机设有对应于高温区的第一环冷罩,对应于中温区的第二环冷罩以及对应于低温区的排气筒,其中,由第一环冷罩收集的高温烟气可通过第一吸热风管输送至高温烟气热量回收装置,其热量被部分回收之后,温度降低的烟气可通过第一回热风管返回高温区冷却风道和/或高温区冷却风机,与常温空气混合后对物料进行冷却,实现循环利用;由第二环冷罩收集的中温烟气可通过第二吸热风管输送至中温烟气热量回收装置,其热量被部分回收之后,温度降低的烟气通过送热风管输送至烧结机的烟气循环系统,在烧结机中进行循环利用;由排气筒收集的低温烟气输送至环冷机中温区冷却风机和/或环冷机低温区冷却风机,使低温烟气串级循环利用,从而实现废气不外排。这样,可以收集环冷机高、中、低温区排放的所有烟气,并将这些烟气分别作为不同用途,一一对应进入各自系统,不仅能够有效提高环冷机排放烟气的温度,提高烟气再利用的效率,而且,能够进一步减少对外排放的废气量,达到保护环境的目的。The annular cooler provided by the utility model is provided with the first annular cooling cover corresponding to the high temperature zone, the second annular cooling cover corresponding to the medium temperature zone and the exhaust tube corresponding to the low temperature zone, wherein the first annular cooling cover The collected high-temperature flue gas can be sent to the high-temperature flue gas heat recovery device through the first heat-absorbing air pipe, and after the heat is partially recovered, the flue gas with reduced temperature can return to the cooling air duct in the high-temperature area through the first heat-returning air pipe and/or Or the cooling fan in the high-temperature area, which cools the material after mixing with normal-temperature air to realize recycling; the medium-temperature flue gas collected by the second ring cooling hood can be transported to the medium-temperature flue gas heat recovery device through the second heat-absorbing air pipe, and its heat After being partially recovered, the temperature-reduced flue gas is transported to the flue gas circulation system of the sintering machine through the hot air pipe, and recycled in the sintering machine; the low-temperature flue gas collected by the exhaust pipe is transported to the middle temperature zone of the ring cooler for cooling The fan and/or the cooling fan in the low-temperature zone of the ring cooler makes the low-temperature flue gas cascade recycled, so that the exhaust gas is not discharged outside. In this way, all the flue gas discharged from the high, medium and low temperature areas of the annular cooler can be collected, and these flue gases can be used for different purposes and entered into their respective systems one by one, which can not only effectively increase the temperature of the flue gas discharged by the annular cooler, The efficiency of flue gas reuse can further reduce the amount of exhaust gas discharged to the outside, and achieve the purpose of protecting the environment.
附图说明Description of drawings
图1为本实用新型实施例公开的一种环冷机的低温区的径向剖视图;Fig. 1 is a radial sectional view of a low-temperature zone of an annular cooler disclosed in an embodiment of the present invention;
图2为图1所示环冷机的整体平面示意图;Fig. 2 is the overall plan view of the annular cooler shown in Fig. 1;
图3为图1所示环冷机的热废气利用流程图。Fig. 3 is a flow chart of hot exhaust gas utilization of the annular cooler shown in Fig. 1 .
图中:In the picture:
1.台车 2.篦板 3.冷却风机 4.第一环冷罩 5.高温烟气热量回收装置 6.第一吸热风管 7.第一回热风管 8.第二环冷罩 9.中温烟气热量回收装置 10.第二吸热风管 11.送热风管 12.排气筒 13.第四吸热风管 14.消音器 15.热胀冷缩补偿器 16.异型三通管件1. Trolley 2. Grate plate 3. Cooling fan 4. First ring cold cover 5. High temperature flue gas heat recovery device 6. First heat absorbing air duct 7. First heat return air duct 8. Second ring cold cover 9. Medium-temperature flue gas heat recovery device 10. Second heat-absorbing air pipe 11. Heat-supplying air pipe 12. Exhaust tube 13. Fourth heat-absorbing air pipe 14. Muffler 15. Thermal expansion and cold contraction compensator 16. Special-shaped Tee Fittings
A.高温烟气取风口 B.中温烟气取风口 C.低温烟气取风口 D.回热风管接口中心A. High-temperature flue gas intake B. Medium-temperature flue gas intake C. Low-temperature flue gas intake D. Return heat pipe interface center
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型方案,下面结合附图和具体实施方式对本实用新型作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
在本文中,“上、下、内、外”等用语是基于附图所示的位置关系而确立的,根据附图的不同,相应的位置关系也有可能随之发生变化,因此,并不能将其理解为对保护范围的绝对限定;而且,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个与另一个具有相同名称的部件区分开来,而不一定要求或者暗示这些部件之间存在任何这种实际的关系或者顺序。In this article, terms such as "upper, lower, inner, outer" are established based on the positional relationship shown in the drawings, and the corresponding positional relationship may also change accordingly depending on the drawings. It is understood as an absolute limitation on the scope of protection; moreover, relative terms such as "first" and "second" are only used to distinguish one from another component with the same name, and do not necessarily require or No such actual relationship or order between these components is implied.
本实施例提供的环冷机整体为圆环形,烧结的物料通过台车在环冷机中运行一周,完成冷却和卸料。The annular cooler provided in this embodiment is in the form of a ring as a whole, and the sintered material is run in the annular cooler by a trolley for one week to complete cooling and unloading.
请参考图1,为环冷机径向(指向环冷机中心)剖视图,完成烧结的物料被布设在台车1的篦板2上,台车1围绕环冷机中心匀速转动,同时,冷却风机3吹入的冷(或热)风从下向上穿过篦板2进入台车1,与篦板2上的物料进行充分热交换后,作为热烟气从排气管排出。Please refer to Figure 1, which is a radial section view of the annular cooler (pointing to the center of the annular cooler). The sintered materials are arranged on the grate plate 2 of the trolley 1, and the trolley 1 rotates at a constant speed around the center of the annular cooler. At the same time, the cooling The cold (or hot) air blown by the fan 3 passes through the grate plate 2 from bottom to top and enters the trolley 1, and after sufficient heat exchange with the material on the grate plate 2, it is discharged from the exhaust pipe as hot smoke.
请一并参考图2,为环冷机的整体平面示意图,环冷机分为高温区、中温区、低温区和非冷却区,烧结机(图中未示出)完成烧结的物料在高温区被输送到环冷机的台车1上,此时,物料温度在700℃-800℃之间,常温的冷却风在该高温区与物料充分热交换后,成为有一定温度的烟气,从排气管排出。Please refer to Figure 2, which is the overall plan view of the ring cooler. The ring cooler is divided into high temperature zone, medium temperature zone, low temperature zone and non-cooling zone. The sintered material of the sintering machine (not shown in the figure) is in the high temperature zone It is transported to the trolley 1 of the annular cooler. At this time, the temperature of the material is between 700°C and 800°C. After the cooling air at normal temperature fully exchanges heat with the material in this high temperature area, it becomes flue gas with a certain temperature. The exhaust pipe comes out.
台车1在高温区排出的烟气温度在350~500℃之间;运行至中温区,经高温区的冷却,物料温度有所降低,在中温区排出的烟气温度在200℃-350℃之间;经过中温区后,台车2运行至低温区,此时物料温度进一步较低,低温区排放烟气的温度一般低于200℃。经低温区后,物料温度降至150℃以下,在非冷却区被送入下一工序,完成物料冷却。The temperature of the flue gas discharged from trolley 1 in the high temperature zone is between 350 and 500°C; when it runs to the medium temperature zone, the temperature of the material decreases after cooling in the high temperature zone, and the temperature of the flue gas discharged in the medium temperature zone is between 200°C and 350°C After passing through the medium temperature zone, trolley 2 runs to the low temperature zone, at this time the temperature of the material is further lower, and the temperature of the exhaust gas in the low temperature zone is generally lower than 200°C. After passing through the low-temperature zone, the temperature of the material drops below 150°C, and is sent to the next process in the non-cooling zone to complete the cooling of the material.
环冷机在高温区上方设有第一环冷罩4,用于收集高温烟气,同时设有将第一环冷罩4与高温烟气热量回收装置5连通的第一吸热风管6,并设有将高温烟气热量回收装置5与环冷机高温区冷却风道和/或环冷机高温区冷却风机连通的第一回热风管7。由第一环冷罩4收集的高温烟气可通过第一吸热风管6输送至高温烟气热量回收装置5,其热量被部分回收之后,温度降低的烟气可通过第一回热风管7返回高温区冷却风道和/或高温区冷却风机,与常温空气混合后对物料进行冷却,实现循环利用。The annular cooler is provided with a first annular cooling cover 4 above the high temperature area for collecting high-temperature flue gas, and at the same time is provided with a first heat-absorbing air duct 6 connecting the first annular cooling cover 4 with the high-temperature flue gas heat recovery device 5 , and is provided with a first return air duct 7 that communicates the high-temperature flue gas heat recovery device 5 with the cooling air duct in the high temperature zone of the annular cooler and/or the cooling fan in the high temperature area of the annular cooler. The high-temperature flue gas collected by the first annular cooling hood 4 can be transported to the high-temperature flue gas heat recovery device 5 through the first heat-absorbing air pipe 6, and after the heat is partially recovered, the flue gas with reduced temperature can pass through the first return hot air The pipe 7 returns to the cooling air duct in the high temperature zone and/or the cooling fan in the high temperature zone, and mixes with the air at normal temperature to cool the material to realize recycling.
本身具有一定温度的返回烟气与高温物料热交换后排出的高温烟气的温度,相对于原环冷机高温区直接利用冷风冷却物料后排出热烟气的温度要高出很多,再收集该部分高温烟气进行发电、产蒸汽等再利用,可有效提高烟气再利用的效率。The temperature of the high-temperature flue gas discharged after the heat exchange between the return flue gas and the high-temperature material at a certain temperature is much higher than the temperature of the hot flue gas discharged after the high-temperature area of the original ring cooler directly uses the cold air to cool the material, and then collects the Part of the high-temperature flue gas is reused for power generation and steam production, which can effectively improve the efficiency of flue gas reuse.
高温烟气热量回收装置5可以是能够回收高温烟气的热能以产生蒸汽的装置,例如直联炉罩式余热锅炉等。The high-temperature flue gas heat recovery device 5 may be a device capable of recovering heat energy of high-temperature flue gas to generate steam, such as a direct-coupled hood type waste heat boiler and the like.
环冷机在中温区上方设有第二环冷罩8,用于收集中温烟气,同时设有将第二环冷罩8与中温烟气热量回收装置9连通的第二吸热风管10,并设有将中温烟气热量回收装置9与烧结机烟气循环系统连通的送热风管11。由第二环冷罩8收集的中温烟气可通过第二吸热风管10输送至中温烟气热量回收装置9,其热量被部分回收之后,温度降低的烟气通过送热风管11输送至烧结机的烟气循环系统,在烧结机中进行循环利用。The annular cooler is provided with a second annular cooling hood 8 above the medium temperature zone to collect the medium temperature flue gas, and is also provided with a second heat absorbing air duct 10 connecting the second annular cooling hood 8 with the medium temperature flue gas heat recovery device 9 , and is provided with a heat supply air duct 11 that connects the medium-temperature flue gas heat recovery device 9 with the flue gas circulation system of the sintering machine. The medium-temperature flue gas collected by the second annular cooling hood 8 can be transported to the medium-temperature flue gas heat recovery device 9 through the second heat-absorbing air pipe 10 , and after the heat is partially recovered, the flue gas with reduced temperature is transported through the heat-supplying air pipe 11 To the flue gas circulation system of the sintering machine, it is recycled in the sintering machine.
烧结机烟气循环系统包括设置在烧结机台车面上的烟气罩,与烟气罩连通的烟气循环风管以及设于烟气循环风管的烟气循环风机,送热风管连通至烟气循环风机。The flue gas circulation system of the sintering machine includes a flue gas hood arranged on the surface of the sintering machine trolley, a flue gas circulation duct connected to the flue gas To the flue gas circulation fan.
中温烟气热量回收装置9可以是能够回收中温烟气的热能以进行发电的装置,例如低温余热发电系统等。The medium-temperature flue gas heat recovery device 9 may be a device capable of recovering the heat energy of the medium-temperature flue gas for power generation, such as a low-temperature waste heat power generation system.
环冷机在低温区上方设有用于收集和输送烟气的排气筒12,排气筒12连通至环冷机中温区冷却风机和/或环冷机低温区冷却风机。由排气筒12收集的低温烟气输送至环冷机中温区冷却风机和/或环冷机低温区冷却风机,使低温烟气串级循环利用,从而实现废气不外排。The annular cooler is provided with an exhaust tube 12 above the low temperature zone for collecting and transporting flue gas, and the exhaust tube 12 is connected to the cooling fan in the middle temperature zone of the annular cooler and/or the cooling fan in the low temperature zone of the annular cooler. The low-temperature flue gas collected by the exhaust pipe 12 is transported to the cooling fan in the middle temperature zone of the annular cooler and/or the cooling fan in the low temperature zone of the annular cooler, so that the low-temperature flue gas can be recycled in cascade, so that the exhaust gas will not be discharged outside.
此外,环冷机还设有连通第一环冷罩和/或第二环冷罩与烧结机点火炉的第三吸热风管(图中未示出),以及设置在环冷机受、卸料除尘点处用于将烟气输送至机尾除尘系统的第四吸热风管13,机尾除尘系统设置有布袋除尘器。In addition, the annular cooler is also provided with a third heat-absorbing air duct (not shown in the figure) that communicates with the first annular cooling cover and/or the second annular cooling cover and the ignition furnace of the sintering machine, and is arranged on the annular cooling machine, The discharge and dust removal point is used to convey the flue gas to the fourth heat-absorbing air duct 13 of the tail dust removal system, and the tail dust removal system is equipped with a bag filter.
具体地,环冷机在高温区设有至少三处用于收集烟气的第一环冷罩4,第一环冷罩4的径向端面为门字型,环向长度与环冷机高温区的长度相当,第一环冷罩4罩在环冷机的高温区域,高于台车4的位置,其顶部端面设有连接高温烟气热量回收装置5的排烟口,利用环冷罩收集烟气,可避免烟气与空气接触后温度降低,保证烟气温度。Specifically, the annular cooler is provided with at least three first annular cooling hoods 4 for collecting flue gas in the high-temperature area. The radial end surface of the first annular cooling hood 4 is a door-shaped, and the circumferential length is the same as the high temperature of the annular cooler. The length of the zone is equivalent, the first annular cooling cover 4 is covered in the high temperature area of the annular cooler, higher than the position of the trolley 4, and its top end surface is provided with a smoke exhaust port connected to the high-temperature flue gas heat recovery device 5, and the annular cooling cover is used to Collecting the flue gas can avoid the temperature drop after the flue gas contacts with the air and ensure the temperature of the flue gas.
烟气经直联炉罩式余热锅炉利用后,部分150℃左右热风返回到环形主风道中。After the flue gas is utilized by the direct-connected hood type waste heat boiler, part of the hot air at about 150°C returns to the annular main air duct.
环冷机在中温区设有至少两处用于收集烟气的第二环冷罩8,第二环冷罩8的径向端面为门字型,环向长度与环冷机中温区的长度相当,第二环冷罩8罩在环冷机的中温区域,高于台车1的位置,其顶部端面设有连接中温烟气热量回收装置9的排烟口,利用环冷罩收集烟气,可避免烟气与空气接触后温度降低,保证烟气温度。The ring cooler is provided with at least two second ring cooling hoods 8 for collecting flue gas in the middle temperature zone. The radial end surface of the second ring cooling cover 8 is a door shape, and the circumferential length is the same as the length of the middle temperature zone of the ring cooler. Correspondingly, the second annular cooling cover 8 is covered in the medium temperature area of the annular cooler, higher than the position of the trolley 1, and its top end surface is provided with a smoke exhaust port connected to the medium temperature flue gas heat recovery device 9, and the flue gas is collected by the annular cooling cover , which can avoid the temperature drop after the flue gas contacts with the air, and ensure the flue gas temperature.
烟气经低温余热ORC发电利用后,烟气进入烧结机的烟气循环系统,进行循环利用。After the flue gas is used for power generation by low-temperature waste heat ORC, the flue gas enters the flue gas circulation system of the sintering machine for recycling.
排气筒12为圆形空筒结构,所涵盖区域的环向长度与环冷机低温区的长度相当。The exhaust tube 12 is a circular hollow tube structure, and the circumferential length of the covered area is equivalent to the length of the low temperature zone of the annular cooler.
排气筒12与环冷机中温区冷却风机和/或环冷机低温区冷却风机之间设有异型三通管件16,异型三通管件16的第一通路连通排气筒12,异型三通管件16的第二通路为常温空气入口,异型三通管件16的第三通路连通环冷机中温区冷却风机和/或环冷机低温区冷却风机3,热烟气被引入冷却风机3入口,从冷却风机3出口鼓入环形主烟道,这部分烟气不对外排放。A special-shaped three-way pipe fitting 16 is arranged between the exhaust cylinder 12 and the cooling fan in the middle temperature zone of the annular cooler and/or the cooling fan in the low-temperature zone of the annular cooler. The first passage of the special-shaped three-way pipe fitting 16 is connected to the exhaust cylinder 12. The second passage of the pipe fitting 16 is the air inlet at normal temperature, and the third passage of the special-shaped three-way pipe fitting 16 is connected to the cooling fan in the middle temperature zone of the ring cooler and/or the cooling fan 3 in the low temperature zone of the ring cooler, and the hot flue gas is introduced into the inlet of the cooling fan 3, The outlet of the cooling fan 3 blows into the annular main flue, and this part of the flue gas is not discharged to the outside.
由于冷却风机3设有常温空气入口,因此异型三通管件16的第一通路上设有第一电动阀门,异型三通管件16的第二通路上设有第二电动阀门,通过第一电动阀门和第二电动阀门可分别调节低温烟气和常温空气的比例和流量,从而对混合气流的温度进行控制。此外,其水平段处的阀门用于平衡进入冷却风机的两路支管的压力。Since the cooling fan 3 is provided with a normal temperature air inlet, the first passage of the special-shaped three-way pipe fitting 16 is provided with a first electric valve, and the second passage of the special-shaped three-way pipe fitting 16 is provided with a second electric valve. and the second electric valve can respectively adjust the ratio and flow of low-temperature flue gas and normal-temperature air, thereby controlling the temperature of the mixed airflow. In addition, the valve at its horizontal section is used to balance the pressure of the two branch pipes entering the cooling fan.
为消除噪音,可在常温空气入口处设置消音器14,异型三通管件16的第一通路上设有热胀冷缩补偿器15,通过热胀冷缩补偿器15可避免排气筒和三通管件在烟气的加热作用下发生变形而对其他与之相连的组成部件造成影响。In order to eliminate noise, a muffler 14 can be installed at the inlet of the air at normal temperature, and a thermal expansion and contraction compensator 15 is provided on the first passage of the special-shaped three-way pipe fitting 16. The pipe fittings are deformed by the heating of the flue gas and affect other connected components.
请参考图3,图3为图1所示环冷机的热废气利用流程图。Please refer to FIG. 3 . FIG. 3 is a flowchart of the utilization of hot exhaust gas of the annular cooler shown in FIG. 1 .
如图所示,环冷机在篦板2下方设有六个冷却风机,分别为一号风机、二号风机、三号风机、四号风机、五号风机和六号风机,这些风机都是能吸入冷/热风,又将其鼓入倒冷却风道中的循环风机。As shown in the figure, the annular cooler is provided with six cooling fans under the grate plate 2, which are No. 1 fan, No. 2 fan, No. 3 fan, No. 4 fan, No. 5 fan and No. 6 fan. These fans are A circulating fan that can suck in cold/hot air and blow it into the cooling air duct.
环冷热废气的利用共由余热锅炉产蒸汽、点火助燃、低温余热ORC发电、串级利用四部分组成。The utilization of ring cold and hot waste gas consists of four parts: steam production by waste heat boiler, ignition and combustion support, low-temperature waste heat ORC power generation, and cascade utilization.
第一部分,环冷机高温段热废气的热量采用直联炉罩式余热锅炉技术回收热能产生蒸汽,烟气热量回收后返回环冷机烟道或者环冷二号风机重新利用。In the first part, the heat of the hot waste gas in the high temperature section of the ring cooler is recovered by the direct-coupled hood type waste heat boiler technology to generate steam, and the heat of the flue gas is recovered and returned to the flue of the ring cooler or the second fan of the ring cooler for reuse.
第二部分,环冷机高温段约350℃部分高温烟气可通往烧结机的点火炉用于点火助燃或热风保温。In the second part, part of the high-temperature flue gas at about 350°C in the high-temperature section of the annular cooler can be directed to the ignition furnace of the sintering machine for ignition and combustion support or hot air heat preservation.
第三部分,环冷机中低温段热废气的热量采用低温余热ORC发电技术回收热能,余热回收后的废气进入烟气循环烧结系统,通过风机汇合烧结循环烟道的烟气后送到烧结机台车面上的烟气罩内。In the third part, the heat of the hot waste gas in the low-temperature section of the ring cooler adopts low-temperature waste heat ORC power generation technology to recover heat energy, and the waste gas after waste heat recovery enters the flue gas circulation sintering system, and is sent to the sintering machine after being combined with the flue gas of the sintering circulation flue by the fan Inside the fume hood on the trolley surface.
第四部分,环冷机低温段废气,通过环冷机风机串级利用技术将废气当作冷却风二次利用。The fourth part is the exhaust gas in the low-temperature section of the annular cooler. The exhaust gas is used as cooling air for secondary use through the cascade utilization technology of the annular cooler fans.
另外,环冷机受、卸料除尘点废气进入机尾除尘系统,以及设置布袋除尘器处理剩下的烟气,使环冷废气不外排。In addition, the exhaust gas from the receiving and unloading dust removal points of the ring cooler enters the dust removal system at the tail of the machine, and a bag filter is installed to deal with the remaining flue gas, so that the ring cooling exhaust gas will not be discharged outside.
本实用新型收集环冷机高温区排放的烟气,部分带一定温度的烟气作为环冷机相应温度区的冷却风,本身具有一定温度的烟气与各温度区灼热的物料充分热交换后,成为具有更高温度的热烟气,再收集该部分高温烟气进行发电、产蒸汽等再利用,有效提高烟气再利用的效率。The utility model collects the flue gas discharged from the high temperature area of the ring cooler, and part of the flue gas with a certain temperature is used as the cooling air in the corresponding temperature area of the ring cooler. , to become hot flue gas with a higher temperature, and then collect this part of the high-temperature flue gas for power generation, steam production, etc., to effectively improve the efficiency of flue gas reuse.
同时,本实用新型还收集环冷机最后一段排气筒中低温区排放的烟气,通过旁路系统进入前面四号、五号两台冷却风机,使低温烟气串级循环利用,从而实现废气不外排,能够进一步减少对外排放的废气量,达到保护环境的目的。At the same time, the utility model also collects the flue gas discharged from the low-temperature area of the last section of the exhaust pipe of the annular cooler, and enters the front No. 4 and No. 5 cooling fans through the bypass system, so that the low-temperature flue gas can be recycled in cascade, thereby realizing the waste gas No external discharge can further reduce the amount of exhaust gas discharged externally and achieve the purpose of protecting the environment.
上述实施例仅是本实用新型的优选方案,具体并不局限于此,在此基础上可根据实际需要作出具有针对性的调整,从而得到不同的实施方式。例如,吸热风管和回热风管的数量可以是多个,在环冷机的周向间隔分布,等等。由于可能实现的方式较多,这里就不再一一举例说明。The above-mentioned embodiments are only preferred solutions of the present invention, and are not limited thereto. On this basis, targeted adjustments can be made according to actual needs, so as to obtain different implementation modes. For example, there may be multiple heat-absorbing air ducts and heat-returning air ducts, distributed at intervals in the circumferential direction of the annular cooler, and so on. Since there are many ways of possible realization, it is not necessary to give examples one by one here.
一般情况下,环冷机高温区排放的高温烟气温度范围是350℃-500℃,本实用新型利用在环冷机高温区设置的第一环冷罩4收集这部分高于350℃-500℃的高温烟气,通过回热烟道送入高温区的环冷风道,再通过环形风道送入台车,与台车上的温度高达700℃-800℃的物料进行热交换后。这部分高温烟气经传送利用后烟气温度仍可保持在约150℃左右范围,这样,本身具有一定温度的高温烟气与高温物料热交换后排出的高温烟气的温度,相对于原环冷机高温区直接利用冷风冷却物料后排出热烟气的温度要高出很多。在烟气再利用时,当烟气达到一定温度时(如350℃),烟气温度每提高一些,烟气热能的提取量就会增加许多。因此,循环后,在环冷机高温区收集的高温烟气能够有效提高烟气再利用的效率。Generally, the temperature range of the high-temperature flue gas discharged from the high-temperature zone of the ring cooler is 350°C-500°C. The high-temperature flue gas of ℃ is sent to the ring cooling air duct in the high temperature area through the heat recovery flue, and then sent to the trolley through the annular air duct, after heat exchange with the material on the trolley whose temperature is as high as 700-800 ℃. The flue gas temperature of this part of high-temperature flue gas can still be maintained at about 150°C after being transmitted and utilized. In this way, the temperature of the high-temperature flue gas discharged after heat exchange between the high-temperature flue gas itself with a certain temperature and the high-temperature material is lower than that of the original ring. In the high temperature zone of the cooler, the temperature of the hot flue gas discharged after directly using the cold air to cool the material is much higher. When the flue gas is reused, when the flue gas reaches a certain temperature (such as 350°C), the amount of heat energy extracted from the flue gas will increase a lot every time the flue gas temperature increases. Therefore, after circulation, the high-temperature flue gas collected in the high-temperature zone of the annular cooler can effectively improve the efficiency of flue gas reuse.
本实用新型用同样方法通过第二环冷罩8收集环冷机中温区排出的中温烟气,将该部分中温烟气被利用作为低温余热ORC发电,经换热后的热烟气在进入烧结机的热烟气循环系统,被送至烧结机(图中未示出)料面上。The utility model uses the same method to collect the medium-temperature flue gas discharged from the middle-temperature zone of the annular cooler through the second annular cooling cover 8, and utilizes this part of the medium-temperature flue gas as low-temperature waste heat ORC to generate electricity. After heat exchange, the hot flue gas enters the sintering The hot flue gas circulation system of the machine is sent to the material surface of the sintering machine (not shown in the figure).
本实用新型还同时收集环冷机低温区排出的烟气,将该部分烟气送入前面两台冷却风机,再鼓入环形主风道,进行串级利用,减少废气对外排放,保护了环境。The utility model also collects the flue gas discharged from the low-temperature area of the ring cooler at the same time, and sends the part of the flue gas to the front two cooling fans, and then blows it into the annular main air duct for cascade utilization, reducing the external emission of waste gas and protecting the environment. .
以上对本实用新型所提供的环冷机进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The annular cooler provided by the utility model has been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present utility model, and the descriptions of the above embodiments are only used to help understand the core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113483573A (en) * | 2021-08-04 | 2021-10-08 | 中冶北方(大连)工程技术有限公司 | Hot air recycling system of chain grate machine-circular cooler |
| CN116294642A (en) * | 2023-04-28 | 2023-06-23 | 秦皇岛新特科技有限公司 | An energy-saving cooling machine with no pollution and exhaust |
| CN116839371A (en) * | 2023-07-06 | 2023-10-03 | 江苏盐环实业有限公司 | Sintering efficiency improving, yield increasing, energy saving and emission reducing system |
| CN116839370A (en) * | 2023-07-06 | 2023-10-03 | 江苏盐环实业有限公司 | Grate-rotary kiln pellet efficiency improving, yield increasing, energy saving and emission reducing system |
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2017
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113483573A (en) * | 2021-08-04 | 2021-10-08 | 中冶北方(大连)工程技术有限公司 | Hot air recycling system of chain grate machine-circular cooler |
| CN116294642A (en) * | 2023-04-28 | 2023-06-23 | 秦皇岛新特科技有限公司 | An energy-saving cooling machine with no pollution and exhaust |
| CN116839371A (en) * | 2023-07-06 | 2023-10-03 | 江苏盐环实业有限公司 | Sintering efficiency improving, yield increasing, energy saving and emission reducing system |
| CN116839370A (en) * | 2023-07-06 | 2023-10-03 | 江苏盐环实业有限公司 | Grate-rotary kiln pellet efficiency improving, yield increasing, energy saving and emission reducing system |
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