CN207662218U - Aluminium melting furnace residual heat using device - Google Patents

Aluminium melting furnace residual heat using device Download PDF

Info

Publication number
CN207662218U
CN207662218U CN201721459173.5U CN201721459173U CN207662218U CN 207662218 U CN207662218 U CN 207662218U CN 201721459173 U CN201721459173 U CN 201721459173U CN 207662218 U CN207662218 U CN 207662218U
Authority
CN
China
Prior art keywords
flue gas
heat
heat exchanger
air
smoke
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201721459173.5U
Other languages
Chinese (zh)
Inventor
刘效洲
朱光羽
涂腾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong University of Technology
Original Assignee
Guangdong University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong University of Technology filed Critical Guangdong University of Technology
Priority to CN201721459173.5U priority Critical patent/CN207662218U/en
Application granted granted Critical
Publication of CN207662218U publication Critical patent/CN207662218U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Air Supply (AREA)

Abstract

本实用新型公开一种熔铝炉余热利用装置,包括:炉体、至少三个燃烧器及第一换热器,第一换热器包括外壳体、设有中温烟气入口的进烟总管、设有低温烟气出口的排烟总管、设有冷空气入口的进气总管、设有热空气出口的排气总管、以及容置于外壳体中的水平间隔排布的至少六个旋转余热回收器,每个旋转余热回收器通过管线分别与进烟总管、排烟总管、进气总管、及排气总管相连接;换热器的中温烟气入口通过管线与排烟管道相连接,第一换热器的低温烟气出口与通过管线烟囱相连,第一换热器的冷空气入口通过管线与空气源相连接,第一换热器的热空气出口通过管线与至少三个燃烧器相连接,以将换热后形成的热空气输送至至少三个燃烧器中用于助燃。

The utility model discloses a waste heat utilization device of an aluminum melting furnace, comprising: a furnace body, at least three burners and a first heat exchanger, the first heat exchanger includes an outer shell, a main smoke inlet pipe provided with a medium-temperature flue gas inlet, A smoke exhaust main pipe with a low-temperature flue gas outlet, an air intake main pipe with a cold air inlet, an exhaust main pipe with a hot air outlet, and at least six rotating waste heat recovery units arranged horizontally at intervals in the outer casing Each rotary waste heat recovery device is connected to the smoke inlet main pipe, smoke exhaust main pipe, air intake main pipe, and exhaust main pipe through pipelines; the medium-temperature flue gas inlet of the heat exchanger is connected to the smoke exhaust pipe through pipelines, the first The low-temperature flue gas outlet of the heat exchanger is connected to the chimney through pipelines, the cold air inlet of the first heat exchanger is connected to the air source through pipelines, and the hot air outlet of the first heat exchanger is connected to at least three burners through pipelines , so as to deliver the hot air formed after heat exchange to at least three burners for combustion support.

Description

熔铝炉余热利用装置Aluminum melting furnace waste heat utilization device

技术领域technical field

本实用新型涉及一种工业炉,特别涉及一种熔铝炉。The utility model relates to an industrial furnace, in particular to an aluminum melting furnace.

背景技术Background technique

近年来,熔铝炉作为一种新型工业窑炉广泛应用于金属的熔炼,但在熔炼过程中常常存在如下问题:因回收系统不充分而造成的能源浪费、环境污染、劳动条件差等;因设备设计不合理而造成的生产不连续、生产效率低下、劳动强度降低等;因燃烧器设计不当和炉体容量大而引起的加热不均匀、产品质量差等。In recent years, as a new type of industrial furnace, aluminum melting furnaces have been widely used in metal smelting, but the following problems often exist in the smelting process: energy waste, environmental pollution, and poor working conditions due to insufficient recovery systems; Discontinuous production, low production efficiency, and reduced labor intensity caused by unreasonable equipment design; uneven heating and poor product quality caused by improper burner design and large furnace capacity.

如中国专利申请No.201420527169.8公开了一种大型熔铝炉对冲式蓄热燃烧系统,包括:炉体,炉体内设有用于燃烧放热的炉膛;以及二个燃料喷枪,二个燃料喷枪对称地设置在炉体的两端壁上。并且,在炉体的两端壁上,于每个燃料喷枪的两侧各设置一个进气口和一个出气口。该系统进一步包括:四个蓄热单元,每个蓄热单元包括冷空气入口、热空气出口、高温烟气入口以及低温烟气出口,每个蓄热单元的热空气出口和高温烟气入口分别通过管道连接至位于其中一个燃料喷枪的一侧的进气口和出气口,每个蓄热单元的冷空气入口通过管道连接至空气源,每个蓄热单元的低温烟气出口通过管道连接至烟囱;以及设置于各管道上的用于控制每个蓄热单元在蓄热状态和放热状态之间切换的控制阀。但是,该方案中使用了大量的蓄热单元对烟气的余温进行回收利用,而且热量仅仅用于对助燃空气进行换热,无法进行其他能量的转换,而且蓄热单元在发生故障时,更换成本较高。For example, Chinese patent application No. 201420527169.8 discloses a large-scale aluminum melting furnace hedging type regenerative combustion system, including: a furnace body, the furnace body is provided with a furnace for combustion and heat release; and two fuel spray guns, the two fuel spray guns are symmetrical It is arranged on the two end walls of the furnace body. Moreover, on the two end walls of the furnace body, an air inlet and an air outlet are respectively arranged on both sides of each fuel spray gun. The system further includes: four thermal storage units, each thermal storage unit includes a cold air inlet, a hot air outlet, a high-temperature flue gas inlet, and a low-temperature flue gas outlet, and the hot air outlet and high-temperature flue gas inlet of each thermal storage unit are respectively Connected to the air inlet and outlet on one side of one of the fuel spray guns through pipes, the cold air inlet of each heat storage unit is connected to the air source through pipes, and the low-temperature flue gas outlet of each heat storage unit is connected to the air source through pipes. a chimney; and a control valve arranged on each pipeline for controlling each heat storage unit to switch between a heat storage state and a heat release state. However, in this scheme, a large number of heat storage units are used to recycle the residual temperature of the flue gas, and the heat is only used to exchange heat for the combustion air, and other energy cannot be converted, and when the heat storage unit fails, Replacement costs are higher.

又如中国专利申请No.201510810516.7公开了一种烟气再循环辅助燃烧式熔铝炉,包括:熔铝炉本体,熔铝炉本体包括设于内部的炉膛、位于炉膛中上部的燃烧室、位于炉膛下部的铝液池、以及设于熔铝炉本体侧壁且与燃烧室连通的高温烟气出口;至少一个主燃烧枪,至少一个主燃烧枪设于熔铝炉本体的一端壁用于向燃烧室内喷射燃料燃烧放热以将铝液池内的铝熔化成铝液;以及烟气管道,烟气管道将高温烟气出口连接至烟囱。其中,烟气再循环辅助燃烧式熔铝炉进一步包括:辅助燃烧枪,辅助燃烧枪与至少一个主燃烧枪间隔地设于熔铝炉本体的一端壁;以及烟气回流管道,烟气回流管道与烟气管道连通以将烟气管道中的部分高温烟气回流至辅助燃烧枪助燃。但是,该烟气再循环辅助燃烧式熔铝炉只是利用了部分高温烟气回流进行助燃,并没有公开如何回收利用大部分的高温烟气的热量,造成了极大的能源浪费。Another example is Chinese patent application No. 201510810516.7 which discloses a flue gas recirculation assisted combustion type aluminum melting furnace, comprising: an aluminum melting furnace body, an aluminum melting furnace body including a furnace located inside, a combustion chamber located in the middle and upper part of the furnace, and a The molten aluminum pool at the lower part of the furnace, and the high-temperature flue gas outlet located on the side wall of the aluminum melting furnace body and connected to the combustion chamber; at least one main combustion gun, at least one main combustion gun is located on one end wall of the aluminum melting furnace body for In the combustion chamber, the injected fuel burns to release heat to melt the aluminum in the molten aluminum pool into molten aluminum; and the flue gas pipe connects the high-temperature flue gas outlet to the chimney. Wherein, the flue gas recirculation auxiliary combustion type aluminum melting furnace further includes: an auxiliary combustion gun, the auxiliary combustion gun and at least one main combustion gun are arranged at an end wall of the aluminum melting furnace body at intervals; and a flue gas return pipe, a flue gas return pipe It communicates with the flue gas pipe to return part of the high-temperature flue gas in the flue gas pipe to the auxiliary combustion gun for combustion. However, the flue gas recirculation assisted combustion type aluminum melting furnace only uses part of the high-temperature flue gas backflow for combustion-supporting, and does not disclose how to recycle most of the heat of the high-temperature flue gas, resulting in a huge waste of energy.

再如中国专利申请No.201610384395.9公开了一种熔铝炉烟气余热梯级利用系统,其包括熔铝炉,所述熔铝炉的烟气管道出口与烟气过滤器连接,所述烟气过滤器一出气支管与铝料预热机构连接,所述铝料预热机构的烟气出口与第一除尘器连接,所述第一除尘器与烟气余热回收器连接;所述烟气过滤器另一出气支管直接与第二除尘器连接,所述第二除尘器与空气预热器连接;所述空气预热器一出口通过助燃风进入熔铝炉,所述空气预热器另一出口通过省煤器进入蒸汽余热锅炉,所述蒸汽余热锅炉一出口与烟气余热回收器连接。但是该专利中的熔铝炉烟气余热梯级利用系统中的余热利用装置一旦发生故障时,更换成本高,更换难度大,而且需要停止整个熔铝炉的工作才可完成。Another example is Chinese Patent Application No. 201610384395.9 which discloses a cascade utilization system for flue gas waste heat from an aluminum melting furnace, which includes an aluminum melting furnace, the flue gas pipe outlet of the aluminum melting furnace is connected to a flue gas filter, and the flue gas filter The air outlet branch pipe of device one is connected with the aluminum material preheating mechanism, the flue gas outlet of the aluminum material preheating mechanism is connected with the first dust collector, and the first dust collector is connected with the flue gas waste heat recovery device; the flue gas filter Another air outlet branch pipe is directly connected to the second dust remover, and the second dust remover is connected to the air preheater; one outlet of the air preheater enters the aluminum melting furnace through the combustion-supporting air, and the other outlet of the air preheater It enters the steam waste heat boiler through the economizer, and the first outlet of the steam waste heat boiler is connected with the flue gas waste heat recovery device. However, once the waste heat utilization device in the aluminum melting furnace flue gas waste heat cascade utilization system in this patent fails, the replacement cost is high and the replacement is difficult, and the work of the entire aluminum melting furnace needs to be stopped to complete.

因此,提供一种节能、环保、生产效率高的熔铝炉余热利用装置成为业内急需解决的问题。Therefore, it is an urgent problem to be solved in the industry to provide an energy-saving, environment-friendly and high-production-efficiency aluminum melting furnace waste heat utilization device.

发明内容Contents of the invention

本实用新型的目的是提供一种节能、环保、生产效率高、炉内加热均匀的熔铝炉余热利用装置。The purpose of the utility model is to provide an aluminum melting furnace waste heat utilization device with energy saving, environmental protection, high production efficiency and uniform heating in the furnace.

为了实现上述目的,本实用新型提供了一种熔铝炉余热利用装置,包括:炉体,炉体内设有用于燃烧放热的炉膛;至少三个燃烧器,至少三个燃烧器间隔设置于炉膛的前端且与炉体的炉膛相连通以将燃气和助燃气体喷射至炉体内燃烧放热;其中,炉体于远近炉膛的后端的顶壁上连接有排烟管道,沿排烟管道的烟气流动方向设置有第一换热器,第一换热器包括外壳体、设有中温烟气入口的进烟总管、设有低温烟气出口的排烟总管、设有冷空气入口的进气总管、设有热空气出口的排气总管、以及容置于外壳体中的水平间隔排布的至少六个旋转余热回收器,每个旋转余热回收器通过管线分别与进烟总管、排烟总管、进气总管、及排气总管相连接;换热器的中温烟气入口通过管线与排烟管道相连接,第一换热器的低温烟气出口与通过管线烟囱相连,第一换热器的冷空气入口通过管线与空气源相连接,第一换热器的热空气出口通过管线与至少三个燃烧器相连接,以将换热后形成的热空气输送至至少三个燃烧器中用于助燃;其中,每个旋转余热回收器包括外筒体、与外筒体同轴线设置于外筒体内的转动蓄热盘、设置于转动蓄热盘一侧的第一隔板、设置于转动蓄热盘另一侧的第二隔板;第一隔板和第二隔板位于外筒体的同一纵向截面上,第一隔板将外筒体的前段分隔为第一烟气流道和第一空气流道,第二隔板将外筒体的后段分隔为第二烟气流道和第二空气流道;对应于第一烟气流道的外筒体的顶壁开设有第一烟气端口,对应于第二烟气流道的外筒体的底壁开设有第二烟气端口,对应于第一空气流道的外筒体的侧壁开设有第一空气端口,对应于第二空气流道的外筒体的侧壁开设有第二空气端口;第一烟气端口通过进烟分管与进烟总管相连接,第二烟气端口通过排烟分管与排烟总管相连接,第一空气端口通过排气分管与排气总管相连接,第二空气端口通过进气分管与进气总管相连接。In order to achieve the above purpose, the utility model provides a waste heat utilization device of an aluminum melting furnace, which includes: a furnace body, a furnace for combustion and heat release; at least three burners, at least three burners are arranged in the furnace at intervals The front end of the furnace is connected with the hearth of the furnace body to inject gas and combustion-supporting gas into the furnace body to burn and release heat; wherein, the furnace body is connected with a smoke exhaust pipe on the top wall of the rear end of the far and near furnace, and the flue gas along the smoke exhaust pipe A first heat exchanger is provided in the flow direction, and the first heat exchanger includes an outer shell, a smoke inlet main pipe with a medium-temperature flue gas inlet, a smoke exhaust main pipe with a low-temperature flue gas outlet, and an air intake main pipe with a cold air inlet , an exhaust main pipe with a hot air outlet, and at least six rotating waste heat recoverers arranged horizontally at intervals in the outer casing, each rotating waste heat recoverer is respectively connected to the smoke inlet main pipe, the smoke exhaust main pipe, The inlet main pipe and the exhaust main pipe are connected; the medium-temperature flue gas inlet of the heat exchanger is connected with the exhaust pipe through the pipeline, the low-temperature flue gas outlet of the first heat exchanger is connected with the chimney through the pipeline, and the first heat exchanger The cold air inlet is connected to the air source through pipelines, and the hot air outlet of the first heat exchanger is connected to at least three burners through pipelines, so as to deliver the hot air formed after heat exchange to at least three burners for Combustion-supporting; wherein, each rotary waste heat recovery device includes an outer cylinder, a rotating heat storage disc arranged in the outer cylinder coaxially with the outer cylinder, a first partition arranged on one side of the rotating heat storage disk, and a rotating The second partition on the other side of the heat storage disk; the first partition and the second partition are located on the same longitudinal section of the outer cylinder, and the first partition divides the front section of the outer cylinder into the first flue flow channel and the second partition. The first air flow channel and the second partition divide the rear section of the outer cylinder into the second smoke flow channel and the second air flow channel; the top wall of the outer cylinder corresponding to the first smoke flow channel is provided with a second A flue gas port, the second flue gas port is opened on the bottom wall of the outer cylinder corresponding to the second flue gas flow channel, and the first air port is opened on the side wall of the outer cylinder corresponding to the first air flow channel, corresponding to A second air port is opened on the side wall of the outer cylinder of the second air passage; the first flue gas port is connected to the main smoke inlet pipe through the smoke inlet branch pipe, and the second flue gas port is connected to the smoke exhaust main pipe through the smoke exhaust branch pipe. The first air port is connected to the exhaust main pipe through the exhaust branch pipe, and the second air port is connected to the intake main pipe through the intake branch pipe.

可选择地,转动蓄热盘包括多孔底壁、多孔顶壁、自多孔底壁的周缘向多孔顶壁的周缘延伸的周侧壁、沿转动蓄热盘的纵向轴线设置的中央枢转轴、以及从中央枢转轴沿转动蓄热盘的径向方向向周侧壁延伸的至少八个格板,其中,多孔底壁、多孔顶壁、周侧壁、中央枢转轴与相邻两个格板之间分别形成一个用于盛放蓄热材料的换热仓。Optionally, the rotating thermal storage disc includes a porous bottom wall, a porous top wall, peripheral side walls extending from a periphery of the porous bottom wall to a peripheral edge of the porous top wall, a central pivot shaft disposed along a longitudinal axis of the rotating thermal storage disc, and At least eight grid plates extending from the central pivot shaft to the peripheral side wall in the radial direction of the rotating heat storage disk, wherein the porous bottom wall, the porous top wall, the peripheral side wall, the central pivot shaft and the adjacent two grid plates Each space forms a heat exchange chamber for storing heat storage materials.

优选地,第一隔板的邻近转动蓄热盘的一端紧邻转动蓄热盘的多孔顶壁的上表面,第二隔板的邻近转动蓄热盘的一端紧邻转动蓄热盘的多孔底壁的下表面,转动蓄热盘的周侧壁的外壁面紧邻旋转余热回收器的外筒体的内壁面。Preferably, one end of the first partition adjacent to the rotating heat storage disk is adjacent to the upper surface of the porous top wall of the rotating heat storage disk, and one end of the second partition adjacent to the rotating heat storage disk is adjacent to the porous bottom wall of the rotating heat storage disk. The lower surface, the outer wall surface of the peripheral side wall of the rotating heat storage disk is adjacent to the inner wall surface of the outer cylinder of the rotating waste heat recovery device.

优选地,第一隔板的邻近转动蓄热盘的一端与转动蓄热盘的多孔顶壁的上表面间的距离小于等于1毫米,第二隔板的邻近转动蓄热盘的一端与转动蓄热盘的多孔底壁的下表面间的距离小于等于1毫米,外筒体的内壁面与转动蓄热盘的周侧壁的外壁面之间的距离小于等于1毫米。Preferably, the distance between the end of the first partition adjacent to the rotating heat storage disk and the upper surface of the porous top wall of the rotating heat storage disk is less than or equal to 1 mm, and the distance between the end of the second partition adjacent to the rotating heat storage disk and the rotating heat storage disk The distance between the lower surfaces of the porous bottom wall of the heating plate is less than or equal to 1 mm, and the distance between the inner wall of the outer cylinder and the outer wall of the peripheral side wall of the rotating heat storage plate is less than or equal to 1 mm.

优选地,旋转余热回收器的上隔板和下隔板可以位于外筒体的不通过纵向轴心线的同一纵向截面上,比如使烟气流道的横截面大于空气流道的横截面,以提高换热后的热空气温度。Preferably, the upper partition and the lower partition of the rotary waste heat recovery device can be located on the same longitudinal section of the outer cylinder that does not pass through the longitudinal axis, such as making the cross section of the flue gas flow channel larger than the cross section of the air flow channel, To increase the temperature of the hot air after heat exchange.

优选地,每个换热仓能够依次绕着外筒体的纵向轴线从烟气流道匀速转动至空气流道从而吸收烟气流道中高温烟气的余热加热空气流道内的空气。Preferably, each heat exchange chamber can rotate around the longitudinal axis of the outer cylinder at a constant speed from the flue flow path to the air flow path so as to absorb waste heat of high-temperature flue gas in the flue gas flow path and heat the air in the air flow path.

优选地,换热仓内盛放的蓄热材料可以为陶瓷球、蜂窝蓄热体、复合蓄热材料等。Preferably, the heat storage material contained in the heat exchange chamber may be ceramic balls, honeycomb heat storage bodies, composite heat storage materials, and the like.

可选择地,每个旋转余热回收器的进烟分管及进气分管上分别设有控制阀,同一旋转预热回收器的进烟分管及进气分管上的控制阀同时开启或关闭,以实现至少六个旋转余热回收器交替工作。Optionally, control valves are respectively provided on the smoke inlet branch pipe and the air intake branch pipe of each rotary waste heat recovery device, and the control valves on the smoke inlet branch pipe and the air intake branch pipe of the same rotary preheat recovery device are opened or closed at the same time, so as to realize At least six rotating waste heat recoverers work alternately.

优选地,控制阀可以为电动开关阀或电磁阀。Preferably, the control valve can be an electric switch valve or a solenoid valve.

可选择地,第一烟气端口与第二烟气端口位于外筒体的同一纵向截面上;第一空气端口与第二空气端口位于外筒体的相对的两个侧壁上。Optionally, the first flue gas port and the second flue gas port are located on the same longitudinal section of the outer cylinder; the first air port and the second air port are located on two opposite side walls of the outer cylinder.

可选择地,于排烟管道的上游处设有第二换热器,第二换热器包括高温烟气入口、中温烟气出口、冷水入口以及热水出口,高温烟气入口通过管线与排烟管道相连接,第二换热器的中温烟气出口与第一换热器的中温烟气入口通过管线相连接。Optionally, a second heat exchanger is provided upstream of the exhaust pipe. The second heat exchanger includes a high-temperature flue gas inlet, a medium-temperature flue gas outlet, a cold water inlet, and a hot water outlet. The high-temperature flue gas inlet passes through the pipeline and the exhaust gas. The smoke pipes are connected, and the medium-temperature flue gas outlet of the second heat exchanger is connected with the medium-temperature flue gas inlet of the first heat exchanger through pipelines.

可选择地,熔铝炉烟气回收利用系统进一步设有螺杆发电机,来自第二换热器的热水出口的热水经由管线输送至螺杆发电机发电后回流至第二换热器的冷水入口。Optionally, the aluminum melting furnace flue gas recycling system is further equipped with a screw generator, and the hot water from the hot water outlet of the second heat exchanger is transported through pipelines to the cold water returned to the second heat exchanger after the screw generator generates electricity. Entrance.

其中,螺杆发电机是采用螺杆膨胀机发电技术,其工作原理是通过阴阳螺杆槽道中热流体的体积膨胀,推动阴阳螺杆向相反方向旋转,实现将热能转换成机械能的做功过程。Among them, the screw generator adopts the screw expander power generation technology, and its working principle is to push the male and female screws to rotate in opposite directions through the volume expansion of the thermal fluid in the channel of the male and female screws, so as to realize the work process of converting heat energy into mechanical energy.

优选地,第一换热器的冷空气入口处设有第一风机以将冷空气引入第一换热器中。Preferably, a first fan is provided at the cold air inlet of the first heat exchanger to introduce the cold air into the first heat exchanger.

优选地,排烟总管中设有第二风机以将高温烟气输送至第二换热器。Preferably, a second blower fan is provided in the smoke exhaust main pipe to transport the high-temperature flue gas to the second heat exchanger.

其中,燃料可以为天然气或煤气。Wherein, the fuel can be natural gas or coal gas.

本实用新型的有益效果是:(1)、多个旋转余热回收器交替工作,不仅可延长其使用寿命,而且在进行维修更换时更为方便,有效降低了运营成本,而且在更换过程中,熔铝炉可以不间断工作;(2)、采用烟气回流助燃,使排放至环境中的烟气的二氧化碳和氮氧化物含量充分降低;(3)、采用第一换热装置对高温烟气进行回收利用;(4)采用第一换热器及第二换热器对烟气进行两次回收利用,不仅可以发电以供使用,而且还可以对空气进行换热升温后再作为助燃气使用,充分提高了烟气余热回收率,同时进一步保证炉温的稳定性。The beneficial effects of the utility model are: (1), multiple rotating waste heat recoverers work alternately, which can not only prolong their service life, but also make maintenance and replacement more convenient, effectively reducing operating costs, and during the replacement process, The aluminum melting furnace can work uninterruptedly; (2), using flue gas backflow to support combustion, so that the content of carbon dioxide and nitrogen oxides in the flue gas discharged into the environment is fully reduced; (3), using the first heat exchange device to cool the high-temperature flue gas Recycling; (4) Using the first heat exchanger and the second heat exchanger to recycle the flue gas twice, not only can generate electricity for use, but also can heat the air and then use it as a combustion-supporting gas , Fully improve the flue gas waste heat recovery rate, and further ensure the stability of the furnace temperature.

附图说明Description of drawings

图1示出了本实用新型的熔铝炉余热利用装置的实施方式的构造示意图。Fig. 1 shows a schematic structural view of an embodiment of the waste heat utilization device of an aluminum melting furnace of the present invention.

图2示出了本实用新型的第一换热器的纵向构造示意图。Fig. 2 shows a schematic diagram of the longitudinal structure of the first heat exchanger of the present invention.

图3示出了本实用新型的第一换热器的俯视构造示意图Fig. 3 shows the schematic diagram of the top view structure of the first heat exchanger of the present invention

图4示出了本实用新型的单独的旋转余热回收器的构造示意图。Fig. 4 shows a schematic view of the structure of a single rotary waste heat recovery device of the present invention.

图5示出了本实用新型的旋转余热回收器的转动蓄热盘的内部构造示意图。Fig. 5 shows a schematic diagram of the internal structure of the rotating heat storage disk of the rotating waste heat recovery device of the present invention.

具体实施方式Detailed ways

下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.

请参照图1,作为一种非限制性实施方式,本实用新型的熔铝炉烟气回收利用系统包括:三个燃烧器10、20和30、炉体100、第一换热器200、第二换热器300、烟囱400以及螺杆发电机500。Please refer to Fig. 1, as a non-limiting embodiment, the aluminum melting furnace flue gas recycling system of the present invention includes: three burners 10, 20 and 30, a furnace body 100, a first heat exchanger 200, a second Two heat exchangers 300, a chimney 400 and a screw generator 500.

如图1所示,三个燃烧器10、20和30间隔设置于炉体100的前端,并且与炉体100的炉膛相连通,从而将燃气和助燃气体喷射至炉体内燃烧放热。As shown in FIG. 1 , three burners 10 , 20 and 30 are arranged at intervals at the front end of the furnace body 100 and communicate with the hearth of the furnace body 100 , so as to inject gas and combustion-supporting gas into the furnace body to burn and release heat.

炉体100的后端的顶壁上连接有排烟管道L,第一换热器200及第二换热器300沿排烟管道L的烟气流动方向依次布置。第二换热器300包括高温烟气入口301、中温烟气出口302、冷水入口303以及热水出口304。A smoke exhaust pipe L is connected to the top wall of the rear end of the furnace body 100 , and the first heat exchanger 200 and the second heat exchanger 300 are arranged in sequence along the flue gas flow direction of the smoke exhaust pipe L. The second heat exchanger 300 includes a high temperature flue gas inlet 301 , a medium temperature flue gas outlet 302 , a cold water inlet 303 and a hot water outlet 304 .

如图2和图3所示,第一换热器200包括外壳体201、设有中温烟气入口202的进烟总管206、设有低温烟气出口203的排烟总管207、设有冷空气入口204的进气总管208、设有热空气出口205的排气总管209、以及容置于外壳体201中的水平间隔排布的六个旋转余热回收器210。As shown in Figures 2 and 3, the first heat exchanger 200 includes an outer shell 201, a smoke inlet main pipe 206 with a medium-temperature flue gas inlet 202, a smoke exhaust main pipe 207 with a low-temperature flue gas outlet 203, a cold air An air intake manifold 208 at the inlet 204 , an exhaust manifold 209 with a hot air outlet 205 , and six rotating waste heat recoverers 210 housed in the outer casing 201 are horizontally arranged at intervals.

第一换热器200的中温烟气入口202通过管线与第二换热器300的中温烟气出口302相连,第一换热器200的低温烟气出口203与烟囱400相连,第一换热器200的冷空气入口204通过管线与空气源(图未示)相连接,第一换热器200的热空气出口205通过管线与主燃烧器10相连接,从而将换热后形成的热空气输送至主燃烧器10中用于助燃。The medium-temperature flue gas inlet 202 of the first heat exchanger 200 is connected to the medium-temperature flue gas outlet 302 of the second heat exchanger 300 through pipelines, the low-temperature flue gas outlet 203 of the first heat exchanger 200 is connected to the chimney 400, and the first heat exchanger The cold air inlet 204 of the device 200 is connected to an air source (not shown) through a pipeline, and the hot air outlet 205 of the first heat exchanger 200 is connected to the main burner 10 through a pipeline, so that the hot air formed after heat exchange Delivered to the main burner 10 for combustion.

如图4所示,每个旋转余热回收器210包括外筒体2101、与外筒体2101同轴线设置于外筒体2101内的转动蓄热盘2102、设置于转动蓄热盘2012一侧的第一隔板2103、设置于转动蓄热盘2102另一侧的第二隔板2104,第一隔板2103将外筒体2101的前段分隔为第一烟气流道2105和第一空气流道2106,第二隔板2104将外筒体2101的后段分隔为第二烟气流道2107和第二空气流道2108。As shown in Figure 4, each rotary waste heat recovery device 210 includes an outer cylinder body 2101, a rotating heat storage disk 2102 coaxially arranged in the outer cylinder body 2101, and a rotating heat storage disk 2102 arranged on one side of the rotating heat storage disk 2012. The first partition 2103, the second partition 2104 arranged on the other side of the rotating heat storage disk 2102, the first partition 2103 divides the front section of the outer cylinder 2101 into the first smoke flow channel 2105 and the first air flow channel 2106 , and the second separator 2104 divides the rear section of the outer cylinder 2101 into a second smoke flow channel 2107 and a second air flow channel 2108 .

对应于第一烟气流道2105的外筒体2101的顶壁开设有第一烟气端口210A,对应于第二烟气流道2107的外筒体2101的底壁开设有第二烟气端口210B,对应于第一空气流道2106的外筒体2101的侧壁开设有第一空气端口210C,对应于第二空气流道2108的外筒体2101的侧壁开设有第二空气端口210D。第一烟气端口210A通过进烟分管2061与进烟总管206相连接,第二烟气端口210B通过排烟分管2071与排烟总管207相连接,第一空气端口210C通过排气分管2091与排气总管209相连接,第二空气端口210D通过进气分管2081与进气总管208相连接。而且,第一烟气端口210A与第二烟气端口210B位于外筒体2101的同一纵向截面上。而第一空气端口210C与第二空气端口210D则位于外筒体2101的相对的两个侧壁上。The top wall of the outer cylinder 2101 corresponding to the first smoke flow channel 2105 is provided with a first smoke port 210A, and the bottom wall of the outer cylinder 2101 corresponding to the second smoke flow channel 2107 is opened with a second smoke port 210B, a first air port 210C is opened on the side wall of the outer cylinder 2101 corresponding to the first air channel 2106 , and a second air port 210D is opened on the side wall of the outer tube 2101 corresponding to the second air channel 2108 . The first flue gas port 210A is connected to the main smoke inlet pipe 206 through the smoke inlet branch pipe 2061, the second flue gas port 210B is connected to the smoke exhaust main pipe 207 through the smoke exhaust branch pipe 2071, and the first air port 210C is connected to the exhaust gas branch pipe 2091. The air main pipe 209 is connected, and the second air port 210D is connected with the air intake main pipe 208 through the air intake branch pipe 2081 . Moreover, the first flue gas port 210A and the second flue gas port 210B are located on the same longitudinal section of the outer cylinder 2101 . The first air port 210C and the second air port 210D are located on two opposite side walls of the outer cylinder 2101 .

如图2和图3所示,每个旋转余热回收器210的进烟分管2061及进气分管2081上分别设有控制阀V,并且,同一旋转预热回收器210的进烟分管2061及进气分管2081上的控制阀V同时开启或关闭,从而实现六个旋转余热回收器可以进行交替工作。在本实施例中,可以控制三个旋转余热回收器处于工作状态,而剩余三个旋转余热回收器处于停止状态,或者在烟气量较大时,开启四个或更多数目的旋转余热回收器,同理在烟气量较小时,也可仅仅开启二个旋转余热回收器即可。As shown in Figure 2 and Figure 3, the smoke inlet branch pipe 2061 and the intake branch pipe 2081 of each rotary waste heat recovery device 210 are respectively provided with a control valve V, and the smoke inlet branch pipe 2061 and the intake pipe branch pipe 2061 of the same rotary preheat recovery device 210 The control valve V on the gas distribution pipe 2081 is opened or closed at the same time, so that the six rotating waste heat recoverers can work alternately. In this embodiment, it is possible to control the three rotary waste heat recoverers to be in the working state, while the remaining three rotary waste heat recoverers are in the stop state, or when the flue gas volume is large, four or more rotary waste heat recoverers are turned on Similarly, when the flue gas volume is small, only two rotary waste heat recovery devices can be turned on.

在该非限制性实施例中,如图4和图5所示,转动蓄热盘2102包括多孔顶壁21021、多孔底壁21022、自多孔底壁21022的周缘向多孔顶壁21021的周缘延伸的周侧壁21023、沿转动蓄热盘2102的纵向轴线设置的中央枢转轴21024、以及从中央枢转轴21024沿转动蓄热盘2102的径向方向向周侧壁21023延伸的八个格板21025。其中,多孔顶壁21021、多孔底壁21022、周侧壁21023、中央枢转轴21024与相邻两个格板21025之间分别形成一个用于盛放陶瓷球的换热仓21026,每个换热仓21026能够依次绕着外筒体2101的纵向轴线从烟气流道匀速转动至空气流道从而吸收烟气流道中的中温烟气的余热加热空气流道内的空气。In this non-limiting embodiment, as shown in FIG. 4 and FIG. 5 , the rotating thermal storage disk 2102 includes a porous top wall 21021 , a porous bottom wall 21022 , and a wall extending from the periphery of the porous bottom wall 21022 to the periphery of the porous top wall 21021 . The peripheral sidewall 21023 , the central pivot shaft 21024 arranged along the longitudinal axis of the rotating heat storage disk 2102 , and the eight grid plates 21025 extending from the central pivot shaft 21024 to the peripheral sidewall 21023 along the radial direction of the rotating heat storage disk 2102 . Among them, a heat exchange chamber 21026 for accommodating ceramic balls is respectively formed between the porous top wall 21021, the porous bottom wall 21022, the peripheral side wall 21023, the central pivot shaft 21024, and two adjacent grid plates 21025. The bin 21026 can rotate around the longitudinal axis of the outer cylinder 2101 from the smoke flow channel to the air flow channel at a constant speed in order to absorb the waste heat of the medium-temperature smoke in the smoke flow channel and heat the air in the air flow channel.

由此,炉体100中的约600摄氏度的高温烟气经在第二风机F2的作用下沿着排烟管道L自高温烟气入口301进入第二换热器300中,换热后形成的中温烟气则随中温烟气出口302排出,而换热后形成的约120摄氏度的热水通过热水出口304经由管线输送至螺杆发电机500发电,热水发电后变为约60摄氏度的冷水经管线回流至第二换热器300中的冷水入口303,冷水再次进入第二换热器300中内加热成热水以循环工作。Thus, the high-temperature flue gas of about 600 degrees Celsius in the furnace body 100 enters the second heat exchanger 300 from the high-temperature flue gas inlet 301 along the flue gas exhaust pipe L under the action of the second fan F2. The medium-temperature flue gas is discharged with the medium-temperature flue gas outlet 302, and the hot water of about 120 degrees Celsius formed after heat exchange is sent to the screw generator 500 for power generation through the hot water outlet 304 through the pipeline, and the hot water is turned into cold water of about 60 degrees Celsius after power generation The pipeline returns to the cold water inlet 303 in the second heat exchanger 300 , and the cold water enters the second heat exchanger 300 again to be heated to hot water for circulating operation.

经第二换热器300换热后形成的中温烟气通过第一换热器200的中温烟气入口202进入进烟总管206,沿着已开启控制阀V的进烟分管2061进入第一烟气流道2105,经过转动蓄热盘2102换热后,进入第二烟气流道2107沿排烟分管2071进入排烟总管207后,自低温烟气出口203排出至烟囱400。冷空气在第一风机F1的作用下,自第一换热器200的冷空气入口204进入进气总管208,沿着已开启控制阀V的进气分管2081进入第二空气流道2108,经过转动蓄热盘2102换热后,进入第一空气流道2106沿排气分管2091进入排气总管209后,自高温空气出口205传输至燃烧器10、20及30,从而将加热后的空气作为助燃气使用。The medium-temperature flue gas formed after heat exchange in the second heat exchanger 300 enters the main flue gas inlet pipe 206 through the middle-temperature flue gas inlet 202 of the first heat exchanger 200, and enters the first flue gas along the flue gas inlet branch pipe 2061 with the control valve V opened. The air flow channel 2105, after heat exchange by rotating the heat storage disk 2102, enters the second flue gas flow channel 2107 along the exhaust branch pipe 2071 and enters the exhaust main pipe 207, and is discharged from the low-temperature flue gas outlet 203 to the chimney 400. Under the action of the first fan F1, the cold air enters the air intake main pipe 208 from the cold air inlet 204 of the first heat exchanger 200, enters the second air flow channel 2108 along the air intake branch pipe 2081 of the opened control valve V, and passes through After the heat storage disk 2102 is rotated to exchange heat, it enters the first air flow channel 2106 and enters the exhaust main pipe 209 along the exhaust branch pipe 2091, and is transmitted from the high-temperature air outlet 205 to the burners 10, 20 and 30, so that the heated air is used as Gas-assisted use.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structures or features are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.

尽管在此已详细描述本实用新型的优选实施方式,但要理解的是本实用新型并不局限于这里详细描述和示出的具体结构,在不偏离本实用新型的实质和范围的情况下可由本领域的技术人员实现其它的变型和变体。Although the preferred embodiment of the present utility model has been described in detail here, it should be understood that the present utility model is not limited to the specific structures described and shown in detail here, and can be made by Other modifications and variations will occur to those skilled in the art.

Claims (8)

1. a kind of aluminium melting furnace residual heat using device, including:
Furnace body, the interior burner hearth being equipped with for combustion heat release of the furnace body;
At least three burners, at least three burner gap be set to the front end of the burner hearth and with the stove of the furnace body Thorax is connected spraying combustion gas and combustion-supporting gas to combustion heat release in the furnace body;
It is characterized in that,
The furnace body on the roof of the rear end of the far and near burner hearth in being connected with smoke discharging pipe, along the flue gas stream of the smoke discharging pipe Dynamic direction is provided with First Heat Exchanger, the First Heat Exchanger includes outer housing, equipped with medium temperature smoke inlet into cigarette manifold, set Have low-temperature flue gas export smoke explorer, the inlet manifold equipped with cool air inlet, the exhaust main equipped with hot air outlet, with And at least six rotation waste-heat recoverers of the horizontal interval arrangement in the outer housing are placed in, each rotate waste-heat recoverer It is connected respectively into cigarette manifold, the smoke explorer, the inlet manifold and the exhaust main with described by pipeline;
The medium temperature smoke inlet of the heat exchanger is connected by pipeline with smoke discharging pipe, the low-temperature flue gas of the First Heat Exchanger Outlet is connected with by pipeline chimney, and the cool air inlet of the First Heat Exchanger is connected by pipeline with air-source, described The hot air outlet of First Heat Exchanger is connected by pipeline at least three burner;
Wherein, each rotation waste-heat recoverer includes outer barrel, is coaxially set in the outer barrel with the outer barrel Rotation heat-storage plate, the first partition for being set to the rotation heat-storage plate side, be set to the rotation heat-storage plate other side the Two partition boards;
The first partition and the second partition are located on the same longitudinal cross-section of the outer barrel, and the first partition is by institute The leading portion for stating outer barrel is divided into the first flue gas flow channel and the first air flow channel, and the second partition is by the back segment of the outer barrel It is divided into the second flue gas flow channel and the second air flow channel;
The first flue gas port is offered corresponding to the roof of the outer barrel of first flue gas flow channel, corresponds to described second The bottom wall of the outer barrel of flue gas flow channel offers the second flue gas port, corresponds to the outer barrel of first air flow channel The side wall of body offers the first air port, and second is offered corresponding to the side wall of the outer barrel of second air flow channel Air port;
First flue gas port is connected with described into cigarette manifold by being in charge of into cigarette, and second flue gas port passes through smoke evacuation It is in charge of and is connected with the smoke explorer, first air port is connected by exhaust charge with the exhaust main, institute It states the second air port and is in charge of by air inlet and is connected with the inlet manifold.
2. aluminium melting furnace residual heat using device as described in claim 1, which is characterized in that the rotation heat-storage plate includes porous bottom Wall, porous roof, all side walls extended from the periphery of the porous bottom wall to the periphery of the porous roof, along the rotation store The central pivotal axis of the longitudinal axis setting of hot plate and from the central pivotal axis along the radial direction of the rotation heat-storage plate At least eight panels extended to all side walls, wherein the porous bottom wall, the porous roof, all side walls, described A heat exchange storehouse for holding heat-storing material is respectively formed between central pivotal axis and two neighboring panel.
3. aluminium melting furnace residual heat using device as described in claim 1, which is characterized in that each to rotate the described of waste-heat recoverer It is in charge of into cigarette and the air inlet is in charge of and is respectively equipped with control valve.
4. aluminium melting furnace residual heat using device as claimed in claim 2, which is characterized in that first flue gas port and described the Two flue gas ports are located on the same longitudinal cross-section of the outer barrel;First air port and second air port position In in the opposite two side walls of the outer barrel.
5. aluminium melting furnace residual heat using device as claimed in claim 4, which is characterized in that set in the upstream end of the smoke discharging pipe It includes that high-temperature flue gas entry, medium temperature exhanst gas outlet, cold water inlet and hot water go out to have the second heat exchanger, second heat exchanger Mouthful, the high-temperature flue gas entry is connected by pipeline with the smoke discharging pipe, the medium temperature exhanst gas outlet of second heat exchanger It is connected by pipeline with the medium temperature smoke inlet of the First Heat Exchanger.
6. aluminium melting furnace residual heat using device as claimed in claim 5, which is characterized in that the aluminium melting furnace residual heat using device into One step is equipped with screw rod generator.
7. aluminium melting furnace residual heat using device as claimed in claim 5, which is characterized in that the cold air of the First Heat Exchanger enters The first wind turbine is equipped at mouthful.
8. aluminium melting furnace residual heat using device as claimed in claim 7, which is characterized in that be equipped with the second wind in the smoke explorer Machine.
CN201721459173.5U 2017-11-03 2017-11-03 Aluminium melting furnace residual heat using device Expired - Fee Related CN207662218U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721459173.5U CN207662218U (en) 2017-11-03 2017-11-03 Aluminium melting furnace residual heat using device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721459173.5U CN207662218U (en) 2017-11-03 2017-11-03 Aluminium melting furnace residual heat using device

Publications (1)

Publication Number Publication Date
CN207662218U true CN207662218U (en) 2018-07-27

Family

ID=62937754

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201721459173.5U Expired - Fee Related CN207662218U (en) 2017-11-03 2017-11-03 Aluminium melting furnace residual heat using device

Country Status (1)

Country Link
CN (1) CN207662218U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108979774A (en) * 2018-09-14 2018-12-11 广东兴发铝业(河南)有限公司 Device for recycling heat in aluminum profile process
CN111141150A (en) * 2019-12-30 2020-05-12 中国科学院力学研究所 Method for utilizing waste heat of flue gas of glass furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108979774A (en) * 2018-09-14 2018-12-11 广东兴发铝业(河南)有限公司 Device for recycling heat in aluminum profile process
CN111141150A (en) * 2019-12-30 2020-05-12 中国科学院力学研究所 Method for utilizing waste heat of flue gas of glass furnace

Similar Documents

Publication Publication Date Title
CN201203263Y (en) Tube arranging type hot-air stove
CN104654815B (en) Mosaic Ceramic Kiln Waste Heat Power Generation Comprehensive Utilization System
CN202066385U (en) Novel waste heat recycling device
CN201926297U (en) Novel heat accumulating type burner heating furnace
CN105757977A (en) Environment-friendly and energy-saving hot-blast furnace and use method thereof
CN207662218U (en) Aluminium melting furnace residual heat using device
CN208026084U (en) Aluminium melting furnace off-gas recovery utilizes device
CN203489670U (en) Regenerative type continuous flame tube heating furnace
CN203068938U (en) Energy-saving rapid-drying device
WO2020177302A1 (en) Method for utilizing cold-air heat of blast furnace axial flow blower, and hot blast stove system
CN102564127A (en) Energy-saving type shuttle type kiln
CN202793046U (en) Continuous burning heat accumulating type industrial furnace
CN105570918A (en) Energy-saving boiler
CN107883777B (en) Aluminum melting furnace flue gas recycling system
CN109520318B (en) Heat accumulating type high-temperature flue gas waste heat utilization system
CN203671903U (en) Four-stroke-type coal-fired hot air furnace
CN104359314B (en) The energy-saving heating furnace system of a kind of Mist heat recovering and flue gas waste heat recovery method
CN102967135A (en) Energy-saving fast drying device
CN203382777U (en) Hot-blast furnace
CN209820172U (en) Heat accumulating type high-temperature flue gas waste heat utilization system
CN204495082U (en) Mosaic Ceramic Kiln Waste Heat Power Generation Comprehensive Utilization System
CN108775808A (en) A kind of environment-friendly type Natural Gas Fueled Tunnel Kiln with residual heat utilizing function
CN204535441U (en) The energy-saving gas kiln that a kind of waste heat is combustion-supporting
CN204630042U (en) A kind of hot-blast stove with automatic cleaning function
CN102889585A (en) Environment-friendly energy-saving vertical boiling boiler

Legal Events

Date Code Title Description
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180727

Termination date: 20181103