CN103523945A - Clean production method of plant fiber product - Google Patents

Clean production method of plant fiber product Download PDF

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CN103523945A
CN103523945A CN201210488290.XA CN201210488290A CN103523945A CN 103523945 A CN103523945 A CN 103523945A CN 201210488290 A CN201210488290 A CN 201210488290A CN 103523945 A CN103523945 A CN 103523945A
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degreasing
water
delignification
bleaching
pulp
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陈汇宏
沙良宝
周军
胡嘉庆
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SHANGHAI XIANGBEN YONGTUO ENVIRONMENTAL PROTECTION TECHNOLOGY DEVELOPMENT CO LTD
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SHANGHAI XIANGBEN YONGTUO ENVIRONMENTAL PROTECTION TECHNOLOGY DEVELOPMENT CO LTD
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    • Y02P40/40Production or processing of lime, e.g. limestone regeneration of lime in pulp and sugar mills

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Abstract

The invention discloses a clean production method of a plant fiber product, relating to the regeneration treatment on the black liquid generated by the deinking or degreasing or/and delignification in a production process of the plant fiber product or/and the implementation of interception-type recycling of the black liquid containing sodium ions, relating to the circulating water treatment and application in a production process in the field of different sub-products of the field of plant fiber products, relating to the treatment and utilization of the sludge obtained in black liquid regeneration and circulating water treatment processes, and relating to the blending treatment and utilization of drain water, wherein the plant fiber at least comprises any one of cotton and fibrilia crops, crop straw including any one of cotton straw, rice straw, wheat straw, reed, corn straw and the like, weed including any one of carex meyeriana, solidago decurrens and the like, broadleaf wood and the like including any one of poplar and eucalyptus, bagasse discarded by the sugar industry and any one of waste paper and old cotton or the combination of more than one waste plant fiber product and the like.

Description

A kind of clean preparation method of plant-fiber product
Technical field
The present invention proposes a kind of clean preparation method of plant-fiber product, wherein relate to the deinking in production process or degreasing or and the manipulation of regeneration of black liquor that delignification forms and recycling etc., the horizontal stroke of the multi-product production field of platymiscium fiber product Huo Yu composite fertilizer Nutrition Soil, feed etc., the longitudinally coupling of process node or integrated etc. technology category.
Background technology
Plant-fiber product production field and composite fertilizer's Nutrition Soil or and the products production field such as feed between, there is no now horizontal stroke between tight and unobstructed extroversion, the longitudinal process channel of mass transfer coupling; Cotton in plant-fiber product production field is or/and between the sub-products production field of the sub-products production field of fiber crops and yarn thereof, fabric and pulping and paper-making, also there is no in neutron field, products production field to horizontal stroke, the longitudinal process channel of mass transfer coupling; Even between this two large class pulp product of the bleached pulp in the sub-products production field of pulping and paper-making and non-bleaching true qualities paper pulp, also without being of value to horizontal stroke in the sub-products production field of each product Sustainable development, longitudinal mass transfer channel.
Because plant-fiber product production field seriously lacks the multidirectional mass transfer channel between products production field inside and outside, cause still to exist so far vegetable fibre is implemented to degreasing or and the processing such as bleaching and a difficult problem that the waste water of generation is arranged nowhere.In plant-fiber product production field, discharge of wastewater is maximum two classes, and what rank the first is pulping and papermaking industry, and it two is that cotton is or/and the degreasing bleaching industry of fiber crops and yarn thereof, fabric; It is only the wastewater flow rate that the sub-industry of pulping and paper-making in vegetable fibre industry causes, according to the Chinese environmental annual report as far back as 2002: the above papermaking in county and county and paper products industry waste water year discharge 3.53 hundred million m3, just accounted for 18.2% of national total release at that time, in waste discharge, COD287.7 is ten thousand tons, accounts for 40.8% of national total release.And even to this day 2012, the rank that its blowdown is polluted still is located prostatitis!
The main outer row's of pulping and papermaking industry waste water, the first derive to plant materials implement fiber separation degreasing or and the process such as delignification prepare coloured black liquor that new paper pulp produces; It two is to derive from waste paper to be implemented to the processes such as pulping, deinking, bleaching and prepared the waste water that regenerated paper pulp produces, and always contains the heavy metal that comes from ink in this kind of waste water; It three is to derive from manufacturing paper with pulp after paper or the paper pulp dregs of rice containing the paper making additive mixing suspension liquid of the paper pulp of paper pulp 1 ~ 3% left and right and interpolation again, and the outer row of recycle intermediate circulating water repeatedly, in this kind of outer draining, also can contain slurrying and all papermaking is used and interpolation auxiliary agent composition, and repeatedly can be in water after clean water treatment accumulation leave the water-soluble inorganic salt that comes from water purification agent Tai-Ace S 150, the poly-aluminium of alkali formula chlorination, alkali formula polyiron sulfate, potassium alum, sodium alum etc. etc.
The new paper pulp of paper grade (stock) claims again former paper pulp, the raw material that it is used, is still mainly derived from plant materials Mierocrystalline cellulose, at present in plant materials, Mierocrystalline cellulose conventionally and hemicellulose, xylogen also claim lignin, interweave together with symbiosis with the components such as resin that comprise all colloid compositions etc.In plant materials, Mierocrystalline cellulose is mixed mutually because of the components such as resin with hydrophobic nature, and it does not have wetting ability conventionally, and do not have hydrophilic fiber, in the current main wet method copy paper technique of using, is not difficult to into paper.
To from plant materials, isolate suitable paper Mierocrystalline cellulose, and make again it there is wetting ability, modern industry still mainly contains 5 classes in the traditional method of using: 1), use that concentrated base hot conditions processes plant material be called as the slurrying of alkaline process separating at high temperature, this method is specifically according to the difference of selected alkali, can substantially be subdivided into again three kinds of lime method, soda processes and Method of Sodas; 2), use sulphite pyroprocessing plant material be called as the separated slurrying of sulphite process, it is several that this method can be further subdivided into again acid sulfite process, neutrality and alkali sulfite process etc.; 3), organic solvent method; 4), mechanical hot-mill method; 5), biological separation method.Proof by industrialization practice, it is high that these traditional methods itself all exist respectively cost to some extent, the technology barrier that is difficult to overcome of the unstable grade of quality, these main methods do not build in products production field, outer horizontal stroke, longitudinal mass transfer technique hyperchannel, cause its degreasing or and delignification, bleaching, sieve and wash, what in the treating processess such as papermaking, generate is a large amount of containing sodium element and containing high COD, the aterrimus alkali of BOD is or/and the water of salt, or containing high COD, the pitch black color acid of BOD or/and the water of salt discharge nowhere, cause thus technological process used and water, after use, all become the waste water of serious environment pollution.
And the alkali using in Ancient Times in China papermaking is mainly lime, what work is calcium hydroxide, but calcium hydroxide to the plant colloid in plant materials or and the stripping of lignin used very weak, its efficiency is too low.So under modern market condition, merely with its do coming unstuck of white slurry or and the technique of the alkaline assistant main material of delignification be eliminated.
According to Chinese patent recently disclosed content see, in clean paper pulp technical field, recent noticeable new technology progress has: Chinese patent CN200710117658.0(method for the brewed pulping of cold soaking of papermaking), the method is characterized in that: pulping process is not used caustic soda, without massive laundering, avoided the discharge of strong basicity sewage, its slurry yield is compared with the strong alkali method that is rich in sodium element, can improve 20%.But after to the conscientiously reading of its specification sheets, find, with 1 ton of paper pulp of the every production of this method, from its promoting agent used, soak main liquid, soak auxiliary liquid the entrained sodium ion entering in 7.2 ~ 34.2kg scope.If the outer draining containing sodium ion salt concn with general receptible upper safety limit value 1 ‰ concentration of environment vegetation, this kind of paper pulp is being sieved and washed or/and copy paper operation, the sodium ion amount that the paper of being manufactured paper with pulp if disregard is taken away, arranging outward containing natrium brine of its last safety, paper pulp per ton is being sieved and washed or/and copy paper operation still needs 7.2 ~ 34.2 tons of water of water; Wherein do not mention arrange sieving and washing or/and how wastewater from paper machine makes resource utilization recycling containing sodium salt yet.The paper pulp of this kind of pulping method gained in addition, because contained xylogen is wherein far above conventional high-temperature cooking process, and content of lignin is high, can make paper have Nai Hou not and not soft etc. flaw.The paper pulp with similar advantage and flaw is prepared scheme, also just like Chinese patent application CN201010284034.X(grass as raw material without chlorine without sulphur free pulping method), Chinese patent application CN201010150534.4(obtaining non-fibrous matters in dry mode and do not produce the pulping process of water) etc.At present in clean paper pulp technical field, also only rest on not effluent of paper pulp processed itself or and simple pursuit stage of not using sulfur-bearing or chlorine bleaching agent; There is no the scheme of not draining of paper pulp operation processed further perfect again, and to the horizontal stroke inside and outside products production field, extending longitudinally, as considered how can be connected with lower procedure, make downstream sieve and wash or/and the recirculated water of copy paper operation is discharged still less or and easily resource utilization effectively recycle, realize the cleaning of whole products production field of slurrying and papermaking and produce and technical scheme that resource utilization rationally recycles etc.
From known Chinese patent literature, process the preferably mill by coacervation and precipitation of alkali and xylogen in CN85106333(black liquid seemingly of black liquor processed) and CN90104181.5(process the mill by coacervation and precipitation of black liquid), CN85106333 has mentioned in literary composition in application: " using CaO or Ca (OH) 2 as coagulation agent; be added in the solution of black liquor or humic acids, just can make the salt coagulation of xylogen or humic acids.After filtration, gained filtrate is alkaline solution, and gained precipitation can be purified as the salt of xylogen or humic acids.", but CN85106333 does not provide specific embodiment in application literary composition, therefore CN85106333 is one, inadequate patent application document is disclosed, CN85106333 does not mention whether this method can be applied to not contain the deinking of xylogen or humic acids yet, mechanical-chemical method paper pulp, cotton is or/and fiber crops or its yarn and the formed black liquor of fabric degreasing thereof, from CN85106333 can not derive adapted this method slurrying or and paper-making process, in the safety range that sodium ions content in the water that its process is discharged can bear in vegetation, last this application is not authorized, and CN90104181.5 has mentioned in application literary composition: " the method is in the Normal juice black liquid of being extruded by pulp-extruding machine, add 2 ~ 5%(grams per milliliter) solid greening calcium or waste solution of calcium chloride, make xylogen coagulation, then by filter, filter, obtain solid shape xylogen and sig water, xylogen can be used as fuel utilization, sig water can recycle or reclaim alkali in blowback spherical digester ".Though CN90104181.5 is that disclose can be from being newly settled out xylogen paper fiber black liquor processed, but this application not only has the unit of statement calcium chloride consumption to mark chaotic flaw, this application that main is can not realize the xylogen sodium salt of solubility is changed into sodium hydroxide, also make to filter in the sig water of rear gained simultaneously and dissolved into and there is corrosive chlorine root, and this chlorine root can be with constantly rising after reuse increased frequency, this is by the equipment of heavy corrosion paper pulp processed, and this application is not finally authorized yet.
Relevant paper-making effluent is done the exploitation of fertilizer, existing bibliographical information, as: salt of wormwood or potassium hydroxide and hydrogen peroxide manufacture paper pulp and organic potassic fertilizer for CN201010106997.0(), CN00807764.9(prepares cellulose pulp and contains the method for potassic fertilizer).The maximum implementation barrier of this two method is: in paper pulp formula processed, with salt of wormwood or potassium hydroxide, substitute or the alternative sodium carbonate of part or sodium hydroxide, can make the cost of slurrying suddenly increase, because the market price of potash is 10 times of soda.
Also have in addition: CN200710157887.5(manufactures the method for composite granulated fertilizer with the waste of employing straw slurry paper-making), CN99113886.4(utilizes black liquid cured article to produce the technique of organonitrogen phosphorus potassium complex fertilizer) etc.
The vegetable fibre degreasing that the document that above-mentioned relevant paper-making effluent is made fertilizer is introduced, the technical scheme that bleaching technology field waste water is made fertilizer, its feature is: in degreasing, bleaching formula, only with potassio, replace sodium merely, composting material all needs the highly energy-consuming process of heating concentrate.The paper waste of Introduction of Literatures is made the scheme of fertilizer, if be only, with potassio, replace sodium simply, not only can make auxiliary agent materials valency rise more than one times, if will be containing potassium waste water in line farmland nearby, that also will be the same with sodium merely with formula, and long-term application also can cause and is discharged into that the element ratio deviation in farmland is excessive forms pollution! So these methods all be unable to do without heating concentrate, to reach the object of far arranging potassium.In these documents, all do not mention and how the variation of institute's with medicament in treatment formulations and the nutriment in a fertilizer in farmland are changed to the problem how demand is linked up with, do not mention yet and how without heating concentrate process, just waste water work can be met to the scheme of the fertilizer of the fertile part changes in demand in farmland.
From the message of Chinese sewage treatment project net 2008-12-2913:12:34 issue, learn again:
The aplanatic Paper Co., Ltd in Zhanhua County, Shandong Province adopts the wastewater treatment mode on " sealing discharge, improvement alkali ground, purify waste water, recycle ", artificial swamp method with plantation reed is administered paper waste, spring in 2002, reed purifies area and is increased to 5300 mu, through Bureau of Environmental Protection of Shanxi Province, detect, circulation end water COD(chemical oxygen demand) and BOD5(five-day BOD) than water inlet concentration, all reduce more than 50%, reach respectively 1500mg/L, 200mg/L, reached reuse production standard more completely.Past each ton of paper needs water 100 sides,, only with 4 side's water, has declined 96% now.Through province environmental administration, measure, aplanatic paper industry has been accomplished the standard of trade effluent " zero release " completely, and meanwhile, the alkaline land soil fertility improveing after 3 years can grow wheat.
But the artificial swamp method of aplanatic papermaking company limited still has technology flaw, one, factory must be near rural area; Its two, have large stretch of soil to become wetland; Its three, wetland is limited by the region at wetland place to the decontamination effect improving of institute's effluent because in the region freezing, winter both cannot draining, plant does not grow yet; Its four, effect probably can not be lasting because when for a long time to the waste water that enters fixed inorganic salt in plot, will cause the difference of soil salt and plant demand salt, platoon is long cycling time one, plant-growth just can not be luxuriant as the discharge initial stage.
From then on a piece of writing is reported in fact, if can find, this embodiment promotes the problem that will inevitably run into, i.e. " improve alkaline land soil fertility after 3 years can grow wheat ", may I ask so: as when not had enough saltingss to do wetland schedule for it by popularization factory periphery, when soil replants wheat, promoted the waste water of factory again to where arranging?
In addition, or/and the degreasing of fiber crops and yarn thereof, fabric, bleaching are also the same with pulping and paper-making, there is identical technology and an environment difficult problem in the cotton in the degreasing of congener fiber, bleaching technology field; Sub-products production field in this plant-fiber product production field, also have in recent years large progress, if CN 200910011394.X(is for the nano material composition of bleaching cellulose fiber fabric), the cold dome preparation technology of CN200910025199.2(absorbent cotton) etc.But these are progressive, be also less than the breakthrough of the matter that can make to discharge the useful field property of glassware for drinking water.
As the saying goes " rich water do not flow other people field ", vegetable fibre degreasing or and delignification, bleaching effluent in have fertilizer, particularly containing being of value to the lignin of plant-growth and the complicated organism such as degradation products at different levels thereof, thus vegetable fibre degreasing or and delignification, bleaching effluent can become a kind of resource of organic composite fertilizer processed! But why vegetable fibre degreasing or and delignification, bleaching effluent can not be for a long time directly into field? its answer is: vegetable fibre degreasing or and delignification, bleaching effluent in water in the ratio of processable inorganic nutritive element general not with most vegetation or and required fertile part in farmland in water in processable inorganic nutritive element ratio match! Specifically, vegetable fibre degreasing or and delignification, bleaching effluent in generally lack the required major element of plant-growth " nitrogen, phosphorus or and potassium etc. ", do not contain or seldom contain the required trace element of plant-growth " manganese, zinc, copper, molybdenum etc. ", and there is the required major element of too much plant-growth " sodium, chlorine or potassium ", have too much or fluctuation contain plant-growth required in, trace element " calcium, magnesium, sulphur, iron, aluminium ", be rich in the required a large amount of organic matters of plant-growth.Though so vegetable fibre degreasing or and delignification, bleaching effluent in have fertilizer, but because disappearance and the ratio of its contained nutritive ingredient kind is unworthy of, add in water wherein processable inorganic salt concentration conventionally not in safely use scope, therefore it does not directly just have beneficial field property; Add the traditional forms of enterprises and mostly production equipment is arranged on to the cities and towns away from rural area, this just makes space length become rich water to enter the obstruction of field scheme.Special needs to be pointed out is, in the water that technology is in the end discharged now, the sodium-chlor that contains 2 ~ 3 ‰ upper limits that can bear far above vegetation is or/and sodium sulfate, if this kind of waste water enters farm environment, can bring the dispirited until dead of the salinification in soil and vegetation.
The quick degradating trend of persistence for containment China water surrounding; People's Republic of China's Environmental Protection Department has been promulgated bulletin 2008 No. 26; be the standard GB 3544-2008 of the People's Republic of China (PRC) " slurrying causes paper industrial water pollutant emission standard "; 4.3 regulations wherein: " from 1 day August in 2008, the Sewage Water Emissions of newly-built enterprises in pulp and paper industry execution list 2 regulations was limited the quantity of.", described " Sewage Water Emissions of newly-built enterprises in pulp and paper industry execution list 2 regulations is limited the quantity of ", make a copy of in as shown in Table 1 below:
(table 1)-newly-built papermaking Sewage Water Emissions Limited Doses and the unit product base platoon water yield
Unit: mg/L (except pH value, colourity, dioxin)
Figure BDA00002465727600051
Figure BDA00002465727600061
But this GB 3544-2008 standard, also against in the flaw of promulgating the road original intention that will walk Green Sustainable of this standard, its problem is: due to paper pulp processed or/and the pollutent project indicator value in the water that copy paper produces all far away higher than the prescribed value of GB3544-2008, enterprise is for making to limit matter, the discharge water of limiting the quantity of is up to standard, just must carry out cleansing and recycling repeatedly to water, in this course, not only can make business processes cost rise higher, consume a large amount of energy, and can make NaCl in this water or/and water-soluble inorganic salt content fast rise such as Na2SO4, reach far away higher than tolerant 2~3 ‰ the value of vegetation, cause this water cannot be used directly to field irrigation, can not be by production process cycling and reutilization.And NaCl in relevant this water is or/and the content of the inorganic salts such as Na2SO4, this standard does not relate at all, this standard does not consider that how this being discharged to water makes the high value resource utilization recycling of cheap problem, it is only the technical scheme that has adopted the end treatment of hard blocking, do not meet the Sustainable development new concept of green manufacturing, so be unfavorable in the long term, the Sustainable development of low-carbon (LC) and recycling economy; GB 3544-2008 standard is only also the caving-in bash under the technical qualification of present stage.
In " National Development and Reform Commission, the Ministry of Finance are about advancing the suggestion of garden circulationization transformation " (send out to change to encircle and provide [2012] No. 765) of in March, 2012 National Development and Reform Commission of the 21, People's Republic of China (PRC), Ministry of Finance issue, mention:
" (three) industry link circulationization
According to ' lateral, extending longitudinally, circular linkage ' principle, carry out industrial chain and promote trade and investment, mend chain trade and investment promotion, construction and introduced industeies link or the key project extending, reasonable extend industrial chain, realize between project Jian, enterprise, between industry, join end to end, all linked with one another, material closed cycle, make the best use of everything, promote minimizing, recycling and the resource utilization of raw material input and waste discharge, and the resource utilization of Hazardous wastes and harmless treatment.”
But this epistasis principle that instructs industrial chain layout, can not make to be divided into the those of ordinary skill in the field, each time seat in the plant-fiber product production field in numerous sub-products production fields of not coming and going mutually, without creative work in the situation that, just obtain systematizedly by horizontal stroke between products production field, the reasonable concrete technical scheme of coupling channel are longitudinally set, realize smouldering the minimizing of waste material and the object of resource utilization high-value-use.
In sum, at plant-fiber product production field, there is no and improve and blanket inside and outside to horizontal stroke, mass transfer hyperchannel are longitudinally set in products production field, implement the clean coproduction scheme of collaborative in the products production field of voluminous industry; That by modern sustainable development idea, pursues comprehensively passes judgment in full, the green of resource, benefit, energy-saving recycle mode, the operational path in existing each field, though wherein have each dominant current segment, but all respectively meet technique obstacle segment or the node that himself is difficult to independently overcome; In industry, also do not mention administer that black liquor will make that sodium ion in water is down to that vegetation can bear≤requirement of 1 ‰ safety range discharge.
Summary of the invention
The object of the invention is to solve the problems of the prior art, for plant-fiber product relate to deinking or degreasing or and the present situation of delignification, bleaching process technical field, propose a kind ofly to carry that voluminous industry products production field is inside and outside and horizontal, the longitudinal clean preparation method of the plant-fiber product of coupling technique passage, with realize plant-fiber product and horizontal stroke, be longitudinally the coupled clean coproduction of industry product.
Technical scheme design of the present invention is: the clean preparation method that proposes a kind of plant-fiber product, first described method is to take plant-fiber product production field as core, and the horizontal stroke of inside and outside of plant-fiber product production field, the Alternative passage that longitudinally mass transfer is coupled are set; Make plant-fiber product production field by being connected to the multinode in new relevant products production field, finally facilitate, horizontal, the longitudinal lotus root of plant-fiber product and institute is closed clean coproduction and the innoxious industry endless chain of formation to environment of industrial chain product.
This design specifically, is exactly:
A: the cotton in plant-fiber product production field a is or/and fiber crops and yarn thereof, the degreasing of fabric, bleach between sub-products production field a-1 and the sub-products production of pulping and paper-making field a-2 laterally between, with the a-1 described, between the upstream and downstream treating processes of a-2 in separately longitudinally between, or/and between the production process of the next product of difference in a-2 laterally between, or a-1 or/and a-2Yu composite fertilizer Nutrition Soil products production field b or and feeds product field c between laterally between, or/and a-1 is or/and a-2 and native ceramic tile product scope d, cement products product scope e, aqueous rinsing liquid product scope f, edible fungus field g, vermiculture product scope h, between the combination of any one or more in waste incineration products production field j laterally between, be provided with mass transfer coupling channel, or and B: by the a-1 described in A or/and the degreasing of a-2 or and delignification or and the operation such as bleaching discharge containing look draining outward, by known composite fertilizer formula, or near the water that the grown place of actual measurement gained, farmland needs, the mole number ratio of processable inorganic nutritive element is related to requirement, allocate, can there is beneficial field property, or and C: guaranteeing that plant-fiber product quality and water treatment do not increase under the prerequisite of cost, the aqueous solution containing sodium ion of managing being dissolved with in the plant-fiber product course of processing in auxiliary agent is implemented to stop, reduce as much as possible sodium ion enter lower procedure or and outer row, avoid needing adapted Macrodilution water and high dense in line causing harm to environment vegetation containing the outer row of high dense sodium ion waste liquid.
Mass transfer described in design, except comprising the conveying of material, be more, wherein relate to the deinking in plant-fiber product production process or degreasing or and the manipulation of regeneration of black liquor that delignification forms or and to implement the recycling of obstruction formula containing sodium ion black liquor, relate to the processing of the recirculated water in the sub-product scope production process of the difference in plant-fiber product field and apply mechanically, relate to the disposal and utilization to gained body refuse in black liquor regeneration, circulating water treatment process, relate to the allocation processing of external draining and utilization etc.
Coupling described in design, refers to that two or more different production process nodes or segment interdepend in a kind of relation of the other side.
Regeneration to black liquor described in design, it is a true characteristic utilizing confirmation that the inventor tests, that is: in plant-fiber product processing, the black liquor composition of related solubility can be by calcium hydroxide or/and magnesium hydroxide be close to precipitation completely, and can not affect be again reproduced reclaim potassium or/and the hydroxide solution of sodium re-use quality.Formed black liquor in plant-fiber product production process is realized to regeneration, can make current technology in the deinking of plant-fiber product processed, or degreasing or and delignification operation in, comprise use potassium or/and under the strong effect conditions such as oxyhydroxide of sodium the black melt into of gained divide or plant colloid or and the black liquor of the hydrolysate of lignin, through adding calcium hydroxide or/and after magnesium hydroxide supernatant, can obtain being given deinking by reuse, or degreasing or and delignification operation or adapted give the novel process channel of the alkali lye of Plant Fiber Bleaching burden process, and be at least can using this novel process channel as being connected one of segment, by respectively there being now the technique segment of the product processing of the current advantage of technique, recombinate, getting around the technique that in plant-fiber product production field, meet in each sub-products production field hinders, get through the black liquor hindering in plant-fiber product complete processing and be difficult to less energy-consumption recycling, with for bleached pulp processed, directly use calcium hydroxide deinking, or degreasing or and low etc. the technique bottleneck of delignification efficiency.
As mentioned above, be under total design of plant-fiber product cleaner production, produce and environmental protection between be provided with the not only relatively independent but also Cleaning production measures supporting each other, make up of A, B, tri-technological layers of C.
The concrete technical scheme that realizes the object of the invention and technical conceive, is achieved in that
1. a kind of clean preparation method of plant-fiber product is proposed, its feature comprises: wherein relate to the deinking in production process or degreasing or and the manipulation of regeneration of black liquor that delignification forms or and to implement the recycling of obstruction formula containing sodium ion black liquor, any that specifically following (1-1)~(1-7) is described or their combination:
(1-1). with magnesium hydroxide or/and calcium hydroxide the waste paper that contains plant fiber component is discharged after deinking containing the black liquor of molten black composition, carry out precipitate and decolorization regeneration, the regenerated alkaline clear liquid obtaining after solid-liquid separation, this regenerated alkaline clear liquid is back to the deinking operation of waste paper or/and bleaching process, the colourity of this regenerated alkaline clear liquid is at least at half than the colourity before regeneration, alkali solute composition is wherein magnesium hydroxide or/and calcium hydroxide, and sodium hydroxide is or/and potassium hydroxide;
(1-2). with magnesium hydroxide or/and calcium hydroxide to vegetable fibre degreasing or and delignification after the black liquor of discharging carry out precipitate and decolorization regeneration, the regenerated alkaline clear liquid obtaining after solid-liquid separation, this regenerated alkaline clear liquid be back to vegetable fibre degreasing or and delignification operation, or/and bleaching process, the colourity of this regenerated alkaline clear liquid is at least at half than the colourity before regeneration, alkali solute composition is wherein magnesium hydroxide or/and calcium hydroxide, and sodium hydroxide is or/and potassium hydroxide;
(1-3). the degreasing of suitable the paper fiber pulp product processed with in vegetable fibre or with the batching of delignification operation in, use by cotton or/and fiber crops and yarn thereof, fabric are processed the degreasing black liquor of discharging through the degreasing agent containing sodium, or/and with magnesium hydroxide or/and calcium hydroxide or/and calcium oxide to this degreasing black liquor carry out precipitate and decolorization, solid-liquid separation process after gained regenerated alkaline clear liquid make the water of preparing burden;
(1-4). with magnesium hydroxide or/and calcium hydroxide to vegetable fibre degreasing or and delignification after the black liquor of discharging carry out precipitate and decolorization regeneration, the regenerated alkaline clear liquid obtaining after solid-liquid separation, this regenerated alkaline clear liquid be only back to vegetable fibre degreasing or and delignification operation, the colourity of this regenerated alkaline clear liquid is at least at half than the colourity before regeneration, alkali solute composition is wherein magnesium hydroxide or/and calcium hydroxide, and sodium hydroxide is or/and potassium hydroxide; Or and degreasing or and delignification operation after bleaching process in another with calcium oxide or/and calcium hydroxide or/and magnesium hydroxide or/and potassium hydroxide, as the basic auxiliary auxiliary agent of allocating in known SYNTHETIC OPTICAL WHITNER; Described with calcium oxide or/and calcium hydroxide or/and magnesium hydroxide or/and the access control condition of potassium hydroxide at least comprise: add calcium oxide or/and calcium hydroxide or/and magnesium hydroxide or/and potassium hydroxide to pH >=11 of material, or and under this pH condition, use in being combined in of any or they comprise hydrogen peroxide, calcium peroxide, ozone not containing the bleaching assistant prescription of sodium;
(1-5). the degreasing of suitable the paper fiber manufacture-illegal bleached pulp product with in vegetable fibre or with the batching of delignification operation in, use magnesium hydroxide or/and calcium hydroxide or/and calcium oxide, (1-1) or/and (1-2) or/and the black liquor (1-3), implement to degreasing that should paper fiber or and delignification operation in, realize again the precipitate and decolorization regeneration to black liquor, to should paper fiber have implemented degreasing or and the operation of delignification after, resulting regenerated alkaline clear liquid, this regenerated alkaline clear liquid by separately for the degreasing of bleached pulp product processed or and delignification operation, or/and bleaching process, the colourity of this regenerated alkaline clear liquid is at least at half than the colourity before regeneration, alkali solute composition is wherein that magnesium hydroxide is or/and calcium hydroxide, with sodium hydroxide or/and potassium hydroxide,
(1-6) .(1-1) ~ (1-5) described magnesium hydroxide or/and with calcium hydroxide or/and calcium oxide, its dosage span of control at least comprises: the black liquor of take decolour add by magnesium hydroxide or/and-10% ~ 10% scope of the decolouring point of equivalent weight throwing amount of calcium hydroxide as good;
(1-7). described implements to stop to containing sodium ion black liquor, it is characterized in that: after adopt (1-1)~combination (1-6), the final outer draining that realizes plant-fiber product realizes zero release, or/and the sodium ion weight concentration that the quality of institute's draining is added in outer draining on the basis that meets GB 3544-2008 standard or its later alternate standard wants≤1 ‰, or/and the allocation processing of beneficial field property is made in external draining.
(1-1)~colourity described in (1-5), for the relative colorimetric before and after regeneration, the standards at different levels that its colourity is thin out, employing is stoste by the black liquor before decolouring regeneration, by adding the deionized water dilution of different volumes amount, obtain, as, the benchmark color standard sample being at half than stoste look, it is joined method and comprises: the black liquor 50ml before regenerating by pipette, extract is in the beaker of 150ml, with pipette, extract 50ml deionized water, be added on again the beaker of 150ml, then stir evenly, then after the benchmark color standard sample that this is prepared immigration colorimetric cylinder.
The colourity of black liquor can be reduced to half, through facts have proved of the inventor, this has just had practical value in engineering.
(1-6) the decolouring point of equivalent weight throwing amount described in, refer to and add magnesium hydroxide or/and during calcium hydroxide, when black liquor colourity is down to 1/10th when following of raw black liquid colourity, then add magnesium hydroxide that medicament colourity declines when not obvious or/and the weight throwing amount of calcium hydroxide.
Decolouring point of equivalent weight throwing amount described in the technical program, it is main be hydrolyzed heel potassium with vegetable fibre in black liquor or ink or/and the potassium of the participation salt-forming reaction of sodium cation or/and the equivalent of sodium cation is relevant, add magnesium hydroxide or/and calcium hydroxide regeneration black liquor is by the potassium of organic heteropolyacid of water-soluble colour developing in black liquor or/and sodium salt reacts the magnesium of the organic heteropolyacid that becomes water-fast colour developing or/and calcium precipitation in essence.Discuss therefrom, described decolouring point of equivalent weight throwing amount, potassium hydroxide before and after branch of industry also can generate according to the black liquor again in self technique in solution is or/and the variation difference of the solute weight of sodium, by participate in reaction potassium hydroxide or/and the reaction equivalent of sodium by knowledge, calculate.
Waste paper described in the technical program after deinking, discharge containing the black liquor of molten black composition, wherein not containing or content less to insignificant with new plant fiber through alkaline purification arrange the lipid that always contains in black liquor or with wooden-plastic composition; The formed black liquor of degreasing described in the technical program, mainly refer to cotton or/and numb cotton or/and the black liquor that fiber crops and yarn thereof, fabric are arranged through alkaline purification, or refers to adopt the formed black liquor of non high temperature rotary spherical digester method in paper pulp making technology; Degreasing described in the technical program and de-wood are moulded formed black liquor, refer to adopt the formed black liquor of high temperature rotary spherical digester method in paper pulp making technology.
This regenerated alkaline clear liquid described in the technology scheme be back to vegetable fibre degreasing or and delignification operation, with degreasing or and delignification operation after bleaching process in another with calcium oxide or/and calcium hydroxide or/and magnesium hydroxide or/and potassium hydroxide, as the basic auxiliary auxiliary agent of allocating in known SYNTHETIC OPTICAL WHITNER, its positive effect is: can be by the alkali containing sodium by reuse by this scheme, by sodium ion hinder as much as possible get lodged in degreasing or and delignification operation in, with minimizing and control sodium ion, be discharged into the amount of environment, this scheme mainly has to be avoided needing adapted Macrodilution water containing the outer row of high dense sodium ion waste liquid, and prevent and reduce soil by the saliferous active effect of sodium salt, from vegetable fibre, in degreasing or with the crowded liquid delignification operation, operate, the ratio of the black liquor that the black liquor being conventionally extruded and vegetable fibre are accompanying is >=1:1, if the fibre material squeezing after liquid is not made to carrying out washing treatment, this with regard to mean the alkali lye that can make more than 50% and be recovered and resistance get lodged in degreasing or and delignification operation in, if the fibre material squeezing after liquid is further remake to carrying out washing treatment, this with regard to mean the alkali lye that can make more than 90% and be recovered and resistance get lodged in degreasing or and delignification operation in, if coordinate above and do not use the technical scheme containing sodium SYNTHETIC OPTICAL WHITNER at bleaching process again, just can not arrange on the basis of black liquor, surmount existing state standard [GB 3544-2008 " slurrying causes paper industrial water pollutant emission standard "], implement the measure of limit sodium, no longer discharge harmful water body and soil had saliferous coloured and containing the flood tide waste water of sodium ion.
2. the clean preparation method as described in technical scheme 1, its feature comprises: wherein relate to the sub-products production of the difference field a-1 in plant-fiber product production field a or/and the processing of the recirculated water in a-2 production process and applying mechanically, specifically following (2-1) to (2-2) described any or their combination:
(2-1). in cotton or/and between fiber crops and yarn thereof, the sub-products production of fabric field a-1 and the sub-products production of pulping and paper-making field a-2, implement a-1 and these two congener fiber products of a-2 and produce large field, but adhere to variant production separately and produce sub-field, and the materializing procedure that respectively includes close degreasing, delignification, bleaching in the combined treatment device I that a-1 and a-2 taken separately and II, applying mechanically of water between combined treatment device I and II is set accordingly, the combination of any one or more that comprise that following (2-1-1) to (2-1-2) is described:
(2-1-1). by what take in a-1, be used in cotton or/and fiber crops, or its yarn, or its fabric implement degreasing or and the combined treatment device I of bleaching process discharge containing the look aqueous solution, for give the paper pulp operation processed of taking in a-2 degreasing or and delignification or and the combined treatment device II of bleaching process, for its do degreasing or and delignification operation batching in Substitute For Partial or whole new water or and alkali material;
(2-1-2). by what take in a-1, be used in cotton or/and fiber crops, or its yarn, or its fabric implement degreasing or and bleaching process after combined treatment device I discharge clean operation section contain the look aqueous solution, for give the paper pulp operation processed of taking in a-2 degreasing or and the combined treatment device II of bleaching process, for its do degreasing or and delignification or with bleaching process after sieve and wash slurry process Substitute For Partial or whole clear water that newly adds;
(2-2). between the bleaching in the a-2 (2-1) Suo Shu and the production process of non-bleached pulp product, implement a-2 and take applying mechanically of bleaching in combined treatment device II and the water between the operation device of non-bleached pulp product, comprise any one or more the combination described in (2-2-1) to (2-2-5) as follows:
(2-2-1). the deinking operation treatment unit with waste paper bleach regenerator pulp product processed is discharged containing the look aqueous solution, for give manufacture-illegal bleached pulp product degreasing or and delignification operation treatment unit, for its do to substitute or part substitute used in batching and new water;
(2-2-2). the deinking operation treatment unit with waste paper bleach regenerator pulp product processed is discharged containing the look aqueous solution, for the pulping operation treatment unit that gives waste paper manufacture-illegal bleach regenerator pulp product processed, for its do to substitute or part substitute used in batching and new water;
(2-2-3). by mechanical process, chemical mechanical pulping, high-temperature cooking process, blasting procedure, enzyme process any bleached pulp product processed degreasing or and delignification operation treatment unit discharge containing the look aqueous solution, for give mechanical process, chemical mechanical pulping, high-temperature cooking process, blasting procedure, enzyme process any manufacture-illegal bleached pulp product degreasing or and delignification operation treatment unit, for its do to substitute or part substitute used in batching and new water;
(2-2-4). at the bleached pulp processed (2-2-1) to (2-2-3) Suo Shu, after its bleaching, sieve and wash bleached pulp operation recirculated water used, after outer row, be used to the deinking of (2-2-1) to (2-2-3) described manufacture-illegal bleached pulp, or degreasing or and delignification after the cycling use of water of sieving and washing non-bleached pulp operation, and this is used to deinking, or degreasing or and delignification after the cycling use of water of sieving and washing non-bleached pulp operation, after outer row, be made for again and substituted or the described deinking of part alternative (2-2-1) to (2-2-3), or degreasing or and the batching of delignification operation in used and new water,
(2-2-5). at a-1, the a-2 (2-1) Suo Shu, between the upstream and downstream treating processes at it in separately, the convection current of vegetable fibre and water is set, the combination of any one or more that comprise that following (2-2-5-1) to (2-2-5-5) is described:
(2-2-5-1). by I, in cotton or/and the degreasing of fiber crops and yarn thereof, fabric or and bleaching process treating processes in, by in washing operation comprise second or/and the 3rd or/and the 4th solid-liquid separation gained containing look washing water, upper confession give and doing after a collection of poor quality cotton or/and the degreasing of fiber crops and yarn thereof, fabric or and bleaching process treating processes in batching water;
(2-2-5-2). by II, slurrying degreasing or and delignification operation treating processes in, by degreasing or and delignification after screening the pulp or/and in washing operation gained comprise second or/and the 3rd or/and the 4th solid-liquid separation gained containing look washing water, upper confession give do slurrying degreasing or and delignification operation treating processes in batching water;
(2-2-5-3). by II, after association with pulp bleaching operation the aqueous solution containing SYNTHETIC OPTICAL WHITNER of gained in the shove of doing operation, upper confession give the degreasing done before association with pulp bleaching or and delignification operation treating processes in batching water;
(2-2-5-4). by II, in papermaking papermaking or papermaking slurrying dregs of rice operation treating processes, by papermaking intermediate circulating water used, upper confession give do paper pulp degreasing or and delignification or and bleaching process treating processes in, do screening the pulp or/and washing or/and batching water;
(2-2-5-5). by II, in screening the pulp or/and in pulp washing operation treating processes screening the pulp used or/and the recirculated water of pulp washing, upper confession give do paper pulp degreasing or and delignification or and bleaching process make batching water.
3. the clean preparation method as described in technical scheme 1, its feature comprises: wherein relate to the disposal and utilization to gained body refuse in black liquor regeneration, circulating water treatment process, specifically following (3-1) to (3-6) described any or their combination:
(3-1). the use magnesium hydroxide as described in technical scheme 1 or/and calcium hydroxide or/and calcium oxide, black liquor is being carried out to precipitate and decolorization regeneration, when obtaining regenerated alkaline clear liquid, also obtain calcic or/and the body refuse of the assorted many organic acid salts of vegetable fibre hydrolysis of magnesium, by this body refuse through calcination process, can obtain calcium oxide again or/and magnesium oxide material, this material becomes magnesium hydroxide or/and calcium hydroxide can return to the aforesaid manipulation of regeneration to black liquor again through contacting with water;
(3-2). at a-1, the a-2 (2-1) Suo Shu, be used in a-1 or/and a-2 takes combined treatment device I in II, to the degreasing of vegetable fibre or and black liquor that delignification produces, with calcium hydroxide or/and magnesium hydroxide or/and calcium oxide is implemented regeneration, through precipitation, solid-liquid separation process device, process, the calcic of gained is or/and the body refuse of the assorted many organic acid salts of vegetable fibre hydrolysis of magnesium, or and at a-1 or/and a-2 takes combined treatment device I in II, circulating water treatment operation uses calcium hydroxide or/and magnesium hydroxide is implemented precipitation, solid-liquid separation process device is processed the same calcic of gained or/and the body refuse of the assorted many organic acid salts of magnesium, for giving garbage combustion device, allow its work prepare burden with alkaline assistant to the garbage cracking of micro-negative pressure thermo-cracking closed tin, to play rubbish, at high temperature decomposite the neutralizing agent effect of corrodibility acid mist cut, or/and make the resistance dissolubility auxiliary agent batching to gained ashes after waste incineration with it, to play a part the passivation of contained heavy metal in ashes, it is water-repellancy stripping,
(3-3). with (3-1), or/and the body refuse (3-2) should mix by paper fiber mutually with separated dump non-in vegetable fibre pulping process processed, be used as the batching of Nutrition Soil or composite fertilizer;
(3-4). with (1-1) described solid-liquid separation, its resulting body refuse, or/and (3-1) or/and (3-2) described body refuse, as the batching of cement processed;
(3-5). with (1-1) or/and (3-1) or/and (3-2) described body refuse, as the weighting agent batching of paper;
(3-6). with (1-1) or/and (3-1) or/and (3-2) described body refuse, after dehydrating as the weighting agent batching of rubber, plastics.
4. the clean preparation method as described in technical scheme 1, its feature comprises: wherein relate to allocation processing and the utilization of external draining, specifically following (4-1) to (4-4) described any or their combination:
(4-1) known technology in .An composite fertilizer and agricultural fertilizer field, composite fertilizer fills a prescription as is well known, or near the grown place of actual measurement gained in the required water in farmland the mole number ratio of processable inorganic nutritive element be related to requirement, carry out the deinking in allocation processing plant-fiber product field, degreasing, delignification, bleaching, sieve and wash, arbitrary operation of copy paper is wanted outer row's water after producing, processable inorganic nutritive element in described water, after allocation processing, at least comprise potassium, sodium, calcium, magnesium, sulphur, phosphorus, silicon, nitrogen, chlorine, boron, iron, aluminium, manganese, zinc, copper, the combination of one or more of molybdenum element, described outer row's water, if sprayed or drip irrigation is applied to field as liquid composite fertilizer, wherein the total concn of processable inorganic salt must add water move to≤2 ‰, and make the muriate of sodium wherein or/and vitriol is less than 1 ‰,
(4-2). the mole number ratio relation of processable inorganic nutritive element in the water that near the farmland, grown place in known composite fertilizer formula or actual measurement gained as described in (4-1) needs, come to want the nutritive element in outer water of discharging after allocation processing, mole number ratio relation and the variation range of processable inorganic nutritive element in described water, at least comprise as described below:
(20.6 ~ 209.6) potassium: (0.098 ~ 19.0) sodium: (1.3 ~ 12.7) calcium: (0.8 ~ 4.1) magnesium: (5.4 ~ 18.3) sulphur: (0 ~ 110.3) chlorine: (26.1 ~ 103.6) phosphorus: (120.3 ~ 659) nitrogen: (0.2 ~ 1.5) iron: (0 ~ 1.7) zinc: (0 ~ 15.6) boron: (0 ~ 2.4) manganese: (0 ~ 0.8) copper: (0 ~ 0.3) molybdenum;
(4-3). the mole number ratio relation of processable inorganic nutritive element in the water that near the farmland, grown place in known composite fertilizer formula or actual measurement gained as described in (4-1), (4-2) needs, come to want the nutritive element in outer water of discharging after allocation processing, the mole number ratio relation of processable inorganic nutritive element in described water, any that at least comprises that following (4-3-1) to (4-3-5) is described or their combination:
(4-3-1). the mole ratio by meeting the full composite fertilizer in known a kind of gardens core nutritive element, is deployed into identical with it: (20.6) potassium: (0.098) sodium: (12.7) calcium: (4.1) magnesium: (18.3) sulphur: (8.2) chlorine: (26.1) phosphorus: (120.3) nitrogen: (0.2) iron: (0.1) zinc: (0.5) boron: (0.1) manganese: (0.033) copper: (0.1) molybdenum;
(4-3-2). the mole ratio by meeting known wide spectrum I type foliage fertilizer core nutritive element, is deployed into identical with it: (209.6) potassium: (11.2) sodium: (2.1) calcium: (1.4) magnesium: (5.4) sulphur: (106) chlorine: (103.6) phosphorus: (601.6) nitrogen: (0.9) iron: (0.7) zinc: (12.4) boron: (1.8) manganese: (0.6) copper: (0.2) molybdenum;
(4-3-3). the mole ratio by meeting known wide spectrum I type foliage fertilizer core nutritive element, is deployed into identical with it: (177.5) potassium: (18.2) sodium: (1.3) calcium: (0.8) magnesium: (6.4) sulphur: (58.8) phosphorus: (616.1) nitrogen: (0.9) iron: (1.7) zinc: (15.6) boron: (2.4) manganese: (0.6) copper: (0.2) molybdenum;
(4-3-4). the mole ratio by meeting known linen-cotton class foliar compound fertilizer core nutritive element, is deployed into identical with it: (163.9) potassium: (18.0) sodium: (2.1) calcium: (1.4) magnesium: (5.8) sulphur: (107.3) chlorine (56.6) phosphorus: (659) nitrogen: (1.1) iron: (0.7) zinc: (15.6) boron: (1.8) manganese: (0.8) copper: (0.2) molybdenum;
(4-3-5). the mole ratio by the required composite fertilizer's core nutritive element in 50,000 mu of farmlands that meet an actual measurement, is deployed into required with it: (165) potassium: (19.0) sodium: (2.5) calcium: (1.5) magnesium: (6.0) sulphur: (110.3) chlorine: (60.0) phosphorus: (650) nitrogen: (1.5) iron: (0.7) zinc: (14.6) boron: (1.5) manganese: (0.6) copper: (0.3) molybdenum.
5. the clean preparation method as described in technical scheme 1, the vegetable fibre wherein relating to, at least comprise: cotton, any of the fibre crops such as fiber crops, comprise cotton stalk, waste of flax, straw, wheat straw, reed, rape stalk, maize straw, broomcorn straw, soybean stalk, castor-oil plant stalk, any of tobacco leaf bar etc. is at interior agricultural crop straw, comprise Carex meyeriana, Herba Eichhorniae, water peanut, Herba Solidaginis, Value of Spartina Anglica, any of Herba Eupatorii Odorati etc. is in interior weeds, comprise Ramulus Mori, poplar tree, eucalyptus, any of bamboo willow etc. is interior leaf wood, needlebush, bamboo, and wood working or the useless weedtree of abandoning for construction industry, the combination of any one or more new plant fibers of the bagasse that sugar-refining industry dumps, and be at least the combination that comprises waste paper, useless cloth, ancient any one or more cotton waste and old plant-fiber products, also comprise any of cow dung, horsehit.
6. the clean preparation method as described in technical scheme 1, any that its feature also comprises that (6-1) to (6-3) is as follows described or their combination:
(6-1). by the combined treatment device I (2-1) Suo Shu, be used in to cotton or/and fiber crops or its yarn or its fabric implement degreasing or and the rinsing operation of discharging of bleaching process treatment unit in contain first or and for the second time solid-liquid separation gained containing look outer draining, for giving in (2-1) described combined treatment device II, at least comprise and use cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, bagasse, the degreasing of the plant fiber material processed paper pulp operation of any one or more of cow dung in being combined in or with the treatment unit of delignification operation, making the batching of the solid liquid phase mixing of first fiber uses, or and aforementioned I in to cotton or/and the weight ratio of fiber crops or the material treatment capacity of its yarn or its fabric and the fibre material treatment capacity of the paper pulp operation processed in aforementioned II all be take count≤1:1 of over dry plant fiber material weight as good,
(6-2). or/and will at least comprise in (2-1) described combined treatment device II, with cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, bagasse, the plant fiber material processed bleached pulp product sequence of any one or more of cow dung in being combined in discharged contains and before adding bleaching assistant, does first or contain the look aqueous solution with solid-liquid separation for the second time operates gained, for giving, comprise cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bagasse, any one or more of cow dung are combined in the degreasing of interior plant fiber material manufacture-illegal bleached pulp product or use with the batching of delignification operation, or and process the weight of material ratio of aforementioned bleached pulp processed and manufacture-illegal bleached pulp, all, with over dry plant fiber material weighing scale, at least take >=6:3 is as good,
(6-3). or/and by (2-1) described combined treatment device II, contain the non-bleached pulp product of degreasing processed degreasing or and delignification operation do first or and for the second time solid-liquid separation operation gained contain the look aqueous solution, or/and (2-1) is described with in combined treatment device I, cotton or/and fiber crops or its yarn or its fabric are implemented degreasing or and the bleaching process rinsing operation of discharging in contain first or and for the second time the outer row of solid-liquid separation gained containing the look aqueous solution, with (2-1) described II, the non-suitable paper fibrous residue that the wind riddle operation break-down of vegetable fibre is arranged, or/and non-suitable paper fibrous residue combustion ashes, or/and should make the formed feces of livestock and poultry of feed by paper fibrous residue with non-, or and flyash, the gypsum body refuse of industrial by-product, the ironic hydroxide body refuse of industrial by-product, the body refuse of water treatment, fermentative Production organic acid is discharged one or more body refuses that combine of mycelium slag charge, or and comprise yellow mud, potter's clay, river silt, the mine tailings in wilkinite or china clay or attapulgite ore deposit, the earth material of one or more combinations of the waste residue material after culturing edible fungus, or and prepare beverage or/and one or more combinations of the adsorption bleaching body refuse dumping in medicine process containing waste active carbon or/and carclazyte or/and diatomaceous useless adsorption bleaching slag material, press (outer row is containing the look aqueous solution): (slag is or/and ight soil for over dry, or and body refuse, or and earth material, or and useless adsorption bleaching slag material) weight ratio=1~3:1, by liquid, Gu material is mixed mutually, obtain wet compound manure, or be dried and obtain dry compound manure again.
7. the clean preparation method as described in technical scheme 1, its feature comprises: select any one or their combination as claim 1 to 6.
8. implement a kind of clustered aggregates of clean preparation method as described in technical scheme 1 to 7, its feature at least comprises the combination of any one or more described in (8-1) to (8-6) as follows:
(8-1). in the combination unit I (2-1) Suo Shu or/and among II, be provided with to vegetable fibre implement deinking or degreasing or and delignification after the black liquor that generates comprise contain admixture magnesium hydroxide or/and calcium hydroxide or/and stirring after calcium oxide, precipitation, solid-liquid separation or and unit or the combination unit of washing precipitation function;
(8-2). be provided with between (8-1) described combination unit I and II, be provided with the mass transfer channel containing the look aqueous solution from I gained of carrying from I to II; The oven dry weight productivity ratio of the processing fibre material of described I and II, is controlled at≤1:1;
(8-3). the paper pulp operation of the degreasing manufacture-illegal bleached pulp operation in (8-1) described combination unit II and degreasing and bleaching degreasing processed and bleaching known be or/and between the combination unit of nonstandard configuration, be provided with from the former backward person carry from the denseest of the former gained or and time dense mass transfer channel that contains the look aqueous solution; The paper pulp of described manufacture-illegal bleached pulp and degreasing processed and bleaching, the oven dry weight productivity ratio of the processing fibrous material of its combination unit, is controlled at " the non-bleaching of W/W bleaching "≤4:6;
(8-4). in (8-1) described combination unit I or/and II, in Yu Yong Nutrition Soil composite fertilizer industrial field b, compoiste fertilizer processed is known or/and between the combination unit III of nonstandard configuration, be provided with from II or/and I to III, carry from II or/and I gained containing the look aqueous solution, it is at least the non-suitable paper fibrous residue from II gained, or/and its combustion ashes, or/and the body refuse going out from the water purification sedimentation and filtration of II gained, or/and add the mass transfer channel of making the formed feces of livestock and poultry of feed with it; Or/and aforementioned combination unit I is or/and combination unit II, with the oven dry weight productivity ratio of the processing solid material of combination unit III, take be controlled at≤1:0.8 as good;
(8-5). the papermaking papermaking of (8-1) described combination unit II or the intermediate circulating water in papermaking slurrying dregs of rice operation or and its combination unit of purifying waste water and II in paper pulp combination unit processed between, be provided with from the former person carries the water after precipitation purifies backward mass transfer channel;
(8-6). in (8-1) described combination unit II, screening the pulp operation treating processes dilution circulating water system device used and paper pulp degreasing or and the dosing unit of delignification operation between, be provided with by screening the pulp operation treating processes dilution recirculated water used for give do paper pulp degreasing or and bleaching process make the mass transfer channel of batching water;
Described mass transfer channel, refers to pipeline or/and the combination of transport trolley.
9. the purposes of technical scheme 1 to 8, at least comprise: containing cotton, fiber crops, cotton yarn, cotton ramie blended spinning yarn, cotton fabric, ramie cotton fabric, the deinking of any of paper pulp, or degreasing or and delignification or and the production equipment of bleach product, or/and containing the production equipment of papermaking, or/and containing liquid composite fertilizer, solid composite fertilizer, Nutrition Soil, soil ceramic tile, mortar and concrete product, non-human aqueous rinsing liquid used, in the enterprise or industrial park of the production equipment of vermiculture, with present method realize multi-product production field in, outer horizontal stroke, longitudinally mass transfer coupling, to reach the object of the continuable Linking Development of harmonization of plant-fiber product self and the before-mentioned products of being taken.
Concrete effect and the positive effect of technical solution of the present invention:
The clean preparation method of a kind of plant-fiber product that the present invention proposes, its technical scheme is under total design of plant-fiber product cleaner production, produce and environmental protection between be provided with the not only relatively independent but also Cleaning production measures that contacts each other of A, B, tri-technological layers of C.The measure of this not only independent but also contact, be regeneration by the black liquor in plant-fiber product production process or and to implement the reuse of obstruction formula containing sodium ion black liquor, to the processing of recirculated water with apply mechanically, disposal and utilization to gained body refuse in the processes such as black liquor regeneration, external allocation processing and the utilization of draining, realizes the cleaner production of plant-fiber product.The technical program slightly relates to the main line of the current technique of plant-fiber product, and the magnesium that lays stress on newly-generated organic heteropolyacid after black liquor, recirculated water, outer draining and the invention process to current technique is or/and the recycling of calcium salt body refuse after implementing to process, and all cross-cutting of plant-fiber product proposed or/and on inside and outside the horizontal stroke in ,Zi field, this area, coproduction mode longitudinally.The technical program has the broad applicability to plant fiber material kind and technology mode.The technical program can reduce the processing costs of current technology to the waste water such as black liquor, waste residue greatly, be coordinate to relate to the performance of enterprises of quality product, cost and environment protection this to few input of contradiction and the effective way that can fecund goes out.The technical program can thoroughly be got rid of cotton in plant-fiber product production field or/and a difficult problem for fiber crops and yarn thereof, fabric products production field and the sub-products production of pulping and paper-making field institute effluent contaminate environment.The present invention puies forward the technical scheme that adopts the molten black composition in precipitator method enrichment black liquor or the organic solute that develops the color, not only can get rid of at an easy rate prior art to the dilution discharge of black liquor or highly energy-consuming evaporation and concentrating technique, also be the compositions such as plant colloid complicated in later high-value-use black liquor, provide and be convenient to the cheap body refuse state of following process, the vegetable jelly raw material mixing; This new solution proposed by the invention, still from the fundamental aspect of Product Process, thoroughly do not got rid of the outer row of black liquor, but also avoided the high dense lower procedure that comprises bleaching and following plant-fiber product thereof that enters containing the sodium ion aqueous solution, also avoided thus needing adapted Macrodilution water and high dense in line to the causing harm of environment vegetation containing the outer row of high dense sodium ion waste liquid, no longer discharged harmful water body and soil had saliferous coloured and containing the flood tide waste water of sodium ion; Also provide convenience for the high value recycling of outer draining.
In a word, the technical scheme that the present invention proposes meets the Sustainable development new concept of New Times green manufacturing.
Accompanying drawing explanation
Fig. 1-be the block diagram of the clean preparation method of a kind of plant-fiber product of the present invention.
Fig. 2-be another block diagram of the clean preparation method of a kind of plant-fiber product of the present invention.
Numbering of part table look-up explanation in accompanying drawing:
Figure BDA00002465727600181
Embodiment
For technique means, technical characterictic, goal of the invention and the technique effect that the present invention is realized is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
Embodiment 1
As described in Figure 1, provided a kind of block diagram of clean preparation method of plant-fiber product, described clean preparation method, is specifically described as follows:
First, the present embodiment meets technical conceive proposed by the invention, that is:
A: the cotton in plant-fiber product production field a is or/and fiber crops and yarn thereof, the degreasing of fabric, bleach between sub-products production field a-1 and the sub-products production of pulping and paper-making field a-2 laterally between, with the a-1 described, between the upstream and downstream treating processes of a-2 in separately longitudinally between, or/and between the production process of the next product of difference in a-2 laterally between, or a-1 or/and a-2Yu composite fertilizer Nutrition Soil products production field b or and feeds product field c between laterally between, or/and a-1 is or/and a-2 and native ceramic tile product scope d, cement products product scope e, aqueous rinsing liquid product scope f, edible fungus field g, between the combination of any one or more in vermiculture product scope h laterally between, be provided with mass transfer coupling channel, or and B: by the a-1 described in A or/and the degreasing of a-2 or and delignification or and the operation such as bleaching discharge containing look draining outward, by known composite fertilizer formula, or near the water that the grown place of actual measurement gained, farmland needs, the mole number ratio of processable inorganic nutritive element is related to requirement, allocate, can there is beneficial field property, or and C: guaranteeing that plant-fiber product quality and water treatment do not increase under the prerequisite of cost, the aqueous solution containing sodium ion of managing being dissolved with in the plant-fiber product course of processing in auxiliary agent is implemented to stop, reduce as much as possible sodium ion enter lower procedure or and outer row, avoid needing adapted Macrodilution water and high dense in line causing harm to environment vegetation containing the outer row of high dense sodium ion waste liquid.
The present embodiment is connection with figures 1 again, be further described, as described in Figure 1, by belonging to cotton in plant-fiber product production field a or/and fiber crops and yarn thereof, the degreasing that the sub-products production of fabric field a-1 takes or and bleaching combination unit I, wherein at least comprise: running water valve 3, degreasing batching water storage tank 4, bath water storage tank 5, degreasing process combination unit 6, bleaching process combination unit 7, to cotton or/and fiber crops or its yarn or its fabric implement degreasing or and bleaching process containing of discharging before adding bleaching assistant, does first or and the gained of solid-liquid separation operation for the second time with want that paper feeding slurry degreasing process recycles contain look aqueous solution receiving tank 8, to cotton or/and fiber crops or its yarn or its fabric implement in washing operation that degreasing and bleaching process discharge contain first or and the gained of solid-liquid separation operation for the second time containing look aqueous solution receiving tank 9, in washing operation comprise second or and the 3rd or and the 4th solid-liquid separation gained containing look washing water receiving tank 10, to cotton or/and fiber crops or its yarn or its fabric implement degreasing or and bleaching process discharge contain first or and for the second time the wish of solid-liquid separation gained do mixed fertile utilize containing look outer drainage collection groove 13.Included 3,4,5,6,7,8,9,10,13 in combination unit I, the ordinal relation that its group connects and the flow direction of material of controlling, as in Fig. 1 between 3,4,5,6,7,8,9,10, No. 13 square frames with as shown in the solid line of direction arrow.
As described in Figure 1, the combination unit II of the pulping and paper-making of being taken by the sub-products production of the pulping and paper-making field a-2 belonging in plant-fiber product production field a, wherein at least comprise: running water valve 3, there is fragmentation, rubbing, the combined treatment machinery 14 of centrifugation, paper pulp degreasing or and delignification operation combination unit 16, association with pulp bleaching operation combination unit 17, paper pulp degreasing batching water stock chest 18, intermediate circulating water combination unit 19, in 19, also comprise muddy water pond 20, settling tank 21, clean water basin 22, papermaking papermaking or papermaking slurrying dregs of rice operation combination unit 23, the bath water storage tank 24 in circulation cleaning pond in the middle of coming from after papermaking, containing that bleached pulp operation processed is discharged before adding bleaching assistant, do first or and the gained of solid-liquid separation operation for the second time containing look aqueous solution receiving tank 25, after bleaching process the aqueous solution storage tank 26 containing SYNTHETIC OPTICAL WHITNER of gained in the shove of doing operation, in washing operation gained comprise second or/and the 3rd or/and the 4th solid-liquid separation containing look washing water storage tank 27, non-bleached pulp degreasing or and delignification operation do first or and for the second time the wish of solid-liquid separation operation gained do mixed fertile utilize containing look aqueous solution collection storage tank 28, bleached pulp is at degreasing burden process water stock chest 29, sieve and wash circulating water system combination unit 60 for non-bleached pulp.In combination unit II included 3,14,16,17,18,19,20,21,22,23,24,26,26,27,28,29,60, the ordinal relation that its group connects and the flow direction of material of controlling, as in Fig. 1 between 3,14,16,17,18,19,20,21,22,23,24,26,26,27,28,29, No. 60 square frames with as shown in the solid line of direction arrow.
As described in Figure 1, by belonging to the mechanical composite fertilizer of the entrained pack of the composite fertilizer's Nutrition Soil products production field b combination unit III that is mixed, wherein at least comprise: composite fertilizer's solid-liquid is mixed and in combination unit 37,37, is with pack machinery 38 etc.As described in Figure 1, by belonging to band that feeds product production field c takes, pack the mechanical feed combined equipment IV that is mixed, wherein at least comprise: feed is mixed and in combination unit 41,41, is with pack machinery 42 etc.
As described in Figure 1, by the process treatment process that belongs to native ceramic tile products production field d, at least comprise batching, base as described in 52 square frames, the process such as be dried, fire, and the combined treatment device V used of these processes.
As described in Figure 1, by the process treatment process that belongs to cement products products production field e, at least comprise spice, shaping, the maintenance processes as described in 49 square frames.
As described in Figure 1, by the process treatment process that belongs to aqueous rinsing liquid products production field f, at least comprise the blending process as described in 46 square frames.
As described in Figure 1, by the process treatment process that belongs to edible fungus production field g, at least comprise the substratum blending process as described in 57 square frames.
As described in Figure 1, by the process treatment process that belongs to vermiculture products production field h, at least comprise that the angleworm bait blending process as described in 54 square frames processes.
The technology of the present invention is conceived the mass transfer coupling channel of described setting, has at least described in Fig. 1:
Between the II that the I that a-1 takes and a-2 take laterally between, as between square frame 8 to 18 or/and as described in the black real line of the direction arrow of the band statement flow direction of material between square frame 9 to 29;
Or/and I, between the treating processes of upstream and downstream separately of II longitudinally between, as described in the black real line of the direction arrow of the band statement flow direction of material between square frame 10 to 4, as between square frame 10 to 60 again to 16, described in the black real line of the direction arrow of 17 band statement flow direction of material, as between square frame 22 to 24 again to 16, described in the black real line of the direction arrow of 17 band statement flow direction of material, as between square frame 26 to 29 again to as described in the black real line of the direction arrow of 16 band statement flow direction of material, as between square frame 27 to 18 again to as described in the black real line of the direction arrow of 16 band statement flow direction of material,
Or/and between the next process of producing product of difference in II laterally between, as described in the black real line of the direction arrow of the band statement flow direction of material between square frame 16 to 25 again to 18;
Or/or I, II and b or and c between laterally between, as the black real line of the direction arrow of the band statement flow direction of material between square frame 13 to 37,28 to 37,34 and 36 to 37 or and as described in the black real line of the direction arrow of the band statement flow direction of material between square frame 35 to 41;
Or/and between the combination of any one or more in I, II and d, e, f, g, h laterally between, as square frame 13,28 to 45,48,51, and described in the black real line of the direction arrow of the statement of the band between 34,35,36 to 54,57 flow direction of material.
Because technical scheme of the present invention slightly relates to the main line part of pulp product production technique, but emphasis relates to belonging to the black liquor in by-product definition, non-suitable paper fiber, recirculated water, the processing of outer draining etc. etc., and the square frame paper pulp degreasing described in the present embodiment or and delignification operation combination unit 16, association with pulp bleaching operation combination unit 17 devices, it is the main line part that belongs to pulp product production technique, therefore its applicable craft device comprises high-temperature cooking process normal temperature machinery or and chemical method, blasting procedure, the combination of enzyme process etc., wherein also can comprise implement screening the pulp operation treating processes used and sub-portfolio device.
Square frame 19,20,21,22 devices described in the present embodiment, its applicable craft comprises that various enforcement has the intermediate circulating water purifying treatment of flocculation, precipitation, solid-liquid separation operating process, but this intermediate circulating water combination unit, can not arrange to the pipeline of environment efflux wastewater, intermediate circulating water is wet mud band out except being evaporated from papermaking online to take out of with precipitation separation body refuse, the outlet of its maximum is exactly that the water by clean water basin described in square frame 22 of setting of the present invention is led and made pulping process, this had both saved pulping process water, again to have realized the too fast accumulation that prevents oxious component in intermediate circulating water, reduced the purifying treatment expense of intermediate circulating water, finally from paper pulp degreasing processed or with the shove solid-liquid separation gained of delignification operation, combine in containing look aqueous solution collection storage tank 28, then again by recycling.Relevant middle recirculating water purification is processed and can be adopted as known technologies such as CN200610107952.9.
As described in Figure 1,2 at least comprising the textile plant raw material of any one or more combinations of cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, cow dung etc., by the textile plant raw material described in 2, through combined treatment machinery 14, processed, obtain should paper fiber material 15 and by-product non-should paper but should fertilizer non-should paper fibre material 34 or and the non-non-fiber material 35 of should paper but should feed.
As described in Figure 1, the combination unit II of should paper fiber material 15 taking through a-2 is processed, obtain the non-bleached pulp of 30 products-degreasing and 31 products---degreasing bleached pulp, and the non-bleached paper or the pulp that further obtain 32 products-degreasing, obtain 33 products-degreasing bleached paper or pulp, simultaneously by-product obtain 28-be stored in non-bleached pulp degreasing process in receiving tank do first or and the gained of solid-liquid separation operation for the second time contain the look aqueous solution, by-product obtains the body refuse that 36-water purification sedimentation and filtration goes out.
Mass transfer coupling channel described in technical conceive, wherein relate to the sub-products production of the difference field a-1 in plant-fiber product production field a and the processing of the recirculated water in a-2 production process and the technical scheme of applying mechanically, concrete embodiment specifically has as follows (routine 1-1) to (routine 1-3) described any or their combination in the present embodiment:
(routine 1-1). as described in Figure 1 in cotton or/and fiber crops and yarn thereof, between the sub-products production of fabric field a-1 and the sub-products production of pulping and paper-making field a-2, implement a-1 and these two congener fiber products of a-2 and produce large field, but adhere to variant production separately and produce sub-field, and respectively include close degreasing in the combined treatment device I that a-1 and a-2 taken separately and II, delignification, the materializing procedure of bleaching, applying mechanically of water between combined treatment device I and II is set accordingly, the combination of any one or more that its feature comprises as follows that (routine 1-1-1) to (routine 1-1-2) is described:
(routine 1-1-1). as described in Figure 1: by what take in a-1, be used in cotton or/and fiber crops, or its yarn, or its fabric implement degreasing or and the combined treatment device I of bleaching process discharge containing the look aqueous solution, as described in square frame in Fig. 18 and 9, for give the paper pulp operation processed of taking in a-2 degreasing or and delignification or and the combined treatment device II of bleaching process, as described in square frame in Fig. 1 18 and 16, for its do degreasing or and delignification operation batching in Substitute For Partial or whole new water or and the set of alkali material, tensio-active agent;
(routine 1-1-2). as described in Figure 1: by what take in a-1, be used in cotton or/and fiber crops, or its yarn, or its fabric is implemented degreasing or is discharged the humble containing the look aqueous solution of clean operation section with the combined treatment device I after bleaching process, for give the paper pulp operation processed of taking in a-2 degreasing or and delignification or and the combined treatment device II of bleaching process, as between square frame 10 to 60 again to 16, described in the black real line of the direction arrow of 17 band statement flow direction of material, for its do degreasing or and delignification or and bleaching process after sieve and wash slurry process Substitute For Partial or whole clear water that newly adds.
(routine 1-2). as described in Figure 1: by between the next process of producing product of the difference in a-2 laterally between, the horizontal mass transfer lotus root that enforcement a-2 takes between the operation device that obtains respectively different the next products in combined treatment device II is closed, as described in Figure 1: the degreasing process treatment unit of bleached pulp product processed is discharged containing the look aqueous solution, as described in square frame top and right in Fig. 1 16 to 25, for the degreasing process treatment unit that gives the non-bleached pulp product of true qualities processed, as in Fig. 1, keep left and under square frame 16 and 18 as described in, for its do to substitute or part substitute used in batching and new water.
(routine 1-3). as described in Figure 1: between the upstream and downstream treating processes by a-1, a-2 in separately longitudinally between, the mass transfer lotus root that the convection type of vegetable fibre and water is set is closed, the combination of any one or more that its feature comprises as follows that (routine 1-1-3-1) to (routine 1-1-3-5) is described:
(routine 1-3-1). as described in Figure 1, by in I, in cotton or/and the degreasing of fiber crops and yarn thereof, the sub-products production of fabric field a-1 or and bleaching process treating processes in, by in washing operation comprise second or/and the 3rd or/and the 4th solid-liquid separation in, lower concentration containing look washing water, as described in square frame in Fig. 1 10, upper confession give and doing after a collection of poor quality cotton or/and the degreasing of fiber crops and yarn thereof, fabric or and bleaching process treating processes in batching water, as described in square frame in Fig. 1 10 to 4;
(routine 1-3-2). as described in Figure 1, by in II, slurrying degreasing or and delignification operation treating processes in, by degreasing or and delignification after washing operation in gained comprise second or/and the 3rd or/and the 4th solid-liquid separation in, lower concentration containing look washing water, upper confession give do rear one batch of slurrying degreasing or and delignification operation treating processes in batching water, as described in 27 to 18 again to 16 of square frame in Fig. 1;
(routine 1-3-3). as described in Figure 1, by in II, after association with pulp bleaching operation in the shove of doing operation gained in, the low aqueous solution containing SYNTHETIC OPTICAL WHITNER containing colourity, upper confession give the degreasing done before association with pulp bleaching or and delignification operation treating processes in batching water, as described in square frame 26 to 29 again to 16 in Fig. 1;
(routine 1-3-4). as described in Figure 1, by in II, in papermaking papermaking or papermaking slurrying dregs of rice operation treating processes, by papermaking intermediate circulating water used, as described in square frame in Fig. 1 22, upper confession give do paper pulp degreasing or and delignification or and bleaching process treating processes in, wash or/and the water of preparing burden, as in figure described in 22 to 24,22 to 18 and 22 to 29;
(routine 1-3-5). by II, in screening the pulp or/and in pulp washing operation treating processes screening the pulp used or/and pulp washing recirculated water, upper confession give do paper pulp degreasing or and delignification or and bleaching process make batching water; Described screening the pulp is or/and pulp washing operation treating processes, its implement used and sub-portfolio device, by knowledge, can be defined described in the middle square frame 16 being included in II as shown in Figure 1 paper pulp degreasing or and delignification operation combination unit or/and described in square frame 17 in association with pulp bleaching operation combination unit.
Mass transfer coupling channel described in technical conceive, wherein relate to the technical scheme to the disposal and utilization of the non-suitable paper fiber in plant-fiber product production field a, circulating water treatment gained body refuse, concrete embodiment is in the present embodiment specifically just like described in (routine 1-4) to (routine 1-9):
(routine 1-4). as described in Figure 1, by described in 41 square frames should paper but non-fiber material 35 grades that should feed are mixed mutually by formula together by deriving from institute's by-product in the combination unit II that a-2 takes non-, mutually mixed material is sent into feed and is deposited warehouse 43 after packing machinery 42 processing, and outbound must 44 products-feed.Included 41,42 in combination unit IV, the ordinal relation that its group connects and the flow direction of material of controlling, as in Fig. 1 between 41, No. 42 square frames with as shown in the solid line of direction arrow.
(routine 1-5). as described in Figure 1, by the non-non-fiber material that should paper by deriving from aforementioned 34 and 35 described in 57 square frames, make substratum blending process and process, obtain the edible fungi inoculation substratum as described in 58 square frames, with this edible fungi inoculation substratum, after inoculation maintenance, can obtain the edible fungus described in 59 square frames.
(routine 1-6). as described in Figure 1, by described in 54 square frames by derive from aforementioned 34 and 35 non-should paper non-fiber material and the body refuse that 36 water purification sedimentation and filtrations go out, do after the processing of formula blending process, obtain angleworm bait 55, this bait gives earthworm through feeding, and finally can obtain the earthworm 56 that product is brought up.
(routine 1-7). as described in Figure 1, a is taken to combined treatment device I or/and the outer draining of the productivity of II, as square frame in Fig. 1 13, described in 28, with products production field a-2 take that the wind riddle operation break-down treatment unit of the vegetable fibre in combined treatment device II arranges non-should paper fibrous residue, as described in 34 grades of square frame in Fig. 1, for giving products production field b, take combined treatment device III, for its preparation solid composite fertilizer, as described in Figure 1: by I or/and in II to fiber implement degreasing or and bleaching process treatment unit in discharge first or and for the second time solid-liquid separation institute the denseest or and time dense containing draining outside look, as as square frame in Fig. 1 13, described in 28, with at a-2, take the selection by winnowing of the vegetable fibre in combined treatment device II or/and screener's order processing apparatus is arranged non-should paper fibrous residue, as described in 34 grades of square frame in Fig. 1, or/and non-suitable paper fibrous residue combustion ashes, or/and add with non-and should make the formed feces of livestock and poultry of feed by paper fibrous residue, or and flyash, the gypsum body refuse of industrial by-product, the body refuse of the ironic hydroxide body refuse of industrial by-product, water treatment, fermentative Production organic acid discharge one or more body refuses that combine of mycelium slag charge, or and comprise the earth material of one or more combinations of the mine tailings in yellow mud, potter's clay, river silt, wilkinite or china clay or attapulgite ore deposit, the waste residue material after culturing edible fungus, or and prepare beverage or/and one or more combinations of the adsorption bleaching body refuse dumping in medicine process containing waste active carbon or/and carclazyte or/and diatomaceous useless adsorption bleaching slag material, the mole number ratio relation of processable inorganic nutritive element in the water that need to arrange in composite fertilizer's formula or farmland, come compatibility to adjust aforementioned material, again aforementioned material is taken to combined treatment device III for giving products production field b, for it, do mixed processing mutually, obtain wet compound manure, as described in square frame in Fig. 1 39,40, or again by this wet compound manure further dry or and granulation, obtain doing or and granulated compound fertilizer material,
(routine 1-8). a-1 as described in Figure 1 or/and between a-2 and g laterally between, implement a-1 or/and the horizontal mass transfer lotus root between a-2 and g products production field is closed, as described in Figure 1: be used in the sub-products production of pulping and paper-making field a-2 and take in II, the non-suitable paper fibrous residue that the wind riddle operation break-down treatment unit of vegetable fibre is arranged, as described in square frame in Fig. 1 34,35, for giving in edible fungus production field g, for it, inoculate substratum and prepare burden;
(routine 1-9). a-1 as described in Figure 1 or/and between a-2 and h laterally between, implement a-1 or/and the horizontal mass transfer lotus root between a-2 and h products production field is closed, as described in Figure 1: be used in the sub-products production of pulping and paper-making field a-2 and take in II, the non-suitable paper fibrous residue that the wind riddle operation break-down treatment unit of vegetable fibre is arranged, or and with plant-fiber product production field a-1 or/and a-2 takes combined treatment device I in II, the body refuse of water treatment operation treatment unit gained, as square frame in Fig. 1 34, 35, described in 36, for giving in vermiculture products production field h, for it, make angleworm bait batching.
Mass transfer coupling channel described in technical conceive, wherein relates to the technical scheme to the innoxious use of the outer draining in plant-fiber product production field a, and concrete embodiment is concrete as described in (routine 1-10) to (routine 1-18) in the present embodiment:
(routine 1-10). as described in Figure 1, 1 is cotton or/and the raw material of any of fiber crops or its yarn or its fabric, the described bale of cotton is drawn together ancient cotton, gined cotton, the combination of any one or more of linters, the combination unit I of being taken through a-1 by the raw material described in 1 is processed, obtain 11 products-for cotton or/and the degreasing product of any of fiber crops or its yarn or its fabric, or and obtain 12 products-for cotton or/and the bleaching product of any of fiber crops or its yarn or its fabric, by-product obtains 8 simultaneously, 9, 13-be stored in receiving tank to cotton or/and fiber crops or its yarn or its fabric implement degreasing or and bleaching process discharge contain first or and for the second time the wish of solid-liquid separation gained do mixed fertile utilize containing look outer draining.
(routine 1-11). a is taken to combined treatment device I or/and the outer draining of the productivity of II, as described in square frame in Fig. 1 13,28, for giving b products production field, for it, make liquid composite fertilizer, it is characterized in that: processable inorganic nutritive element proportionlity in the water that need to arrange by composite fertilizer's formula or farmland, come that compatibility adjusts that degreasing process discharges first or and for the second time solid-liquid separation institute the denseest or and time dense containing look outer draining, make a take combined treatment device I or/and the water of II discharge becomes the liquid composite fertilizer with beneficial field property; The mode of applicating liquid composite fertilizer is with tank car or/and pipeline gives field or/and irrigation canals and ditches send, and while using, in thin up mode, controls total processable inorganic salt amount (weight) concentration≤2 ‰ in water, and pH value is in 5~8 scopes.
(routine 1-12). as described in Figure 1, by derive from degreasing that a-1 takes or and the combination unit of bleaching in 13-wish do mixed fertile utilize containing look outer draining, or and derive from the combination unit of the pulping and paper-making that a-2 takes 28-containing the look aqueous solution, and the body refuse 36 that goes out of water purification sedimentation and filtration, non-should paper but should fertilizer non-should paper fibre material 34 grades mixed mutually by formula together, mutually mixed material is sent into composite fertilizer and is deposited warehouse 39 after packing machinery 38 processing, through depositing in warehouse more than one week, so that the pH value of composite fertilizer's material fades to 5 ~ 8 scopes after ageing, outbound must 40 products-composite fertilizer.Included 37,38 in combination unit III, the ordinal relation that its group connects and the flow direction of material of controlling, as in Fig. 1 between 37, No. 38 square frames with as shown in the solid line of direction arrow.
(routine 1-13). a-1 as described in Figure 1 or/and between a-2 and d laterally between, implement a-1 or/and combined treatment device I is taken or/and the horizontal mass transfer lotus root between II and V is closed in a-2 and d products production field, as described in Figure 1: use I or/and in II, vegetable fibre is implemented degreasing or and bleaching process treatment unit discharge first or and for the second time solid-liquid separation gained containing draining outside look, as described in square frame in Fig. 1 13,28, for giving native ceramic tile products production field d, take in combined treatment device V, for it, make the batching water of moulded pottery not yet put in a kiln to bake.
(routine 1-14). a-1 as described in Figure 1 or/and between a-2 and e laterally between, implement a-1 or/and combined treatment device I is taken or/and the horizontal mass transfer lotus root between II and VI is closed in a-2 and e products production field, as described in Figure 1: use I or/and in II, vegetable fibre is implemented degreasing or and bleaching process treatment unit discharge first or and for the second time solid-liquid separation gained containing draining outside look, as described in square frame in Fig. 1 13,28, for giving in combined treatment that e the takes equipment of cement products products production field, for it, make mortar, concrete batching water.
(routine 1-15). a-1 as described in Figure 1 or/and between a-2 and f laterally between, implement a-1 or/and combined treatment device I is taken or/and the horizontal mass transfer lotus root between II and VII is closed in a-2 and f products production field, as described in Figure 1: use I or/and in II, vegetable fibre is implemented degreasing or and bleaching process treatment unit discharge first or and for the second time solid-liquid separation gained containing draining outside look, as square frame in Fig. 1 13, described in 28, for giving in combined treatment that f the takes equipment VII of aqueous rinsing liquid products production field, for it, make the batching water of non-human aqueous rinsing liquid used.
(routine 1-16). as described in Figure 1, by described in 51 square frames using derive from aforementioned 13 and 28 containing the look aqueous solution as the pug water of preparing burden, after the process described in 52 square frames is processed, obtain the product of one or more combinations of native pottery as described in 53 square frames, porcelain, clay brick.
(routine 1-17). as described in Figure 1, by described in 48 square frames using derive from aforementioned 13 and 28 containing the look aqueous solution as the cement products water of preparing burden, after the process described in 49 square frames is processed, obtain the cement products as described in 50 square frames.
(routine 1-18). as described in Figure 1, by the process treatment process that belongs to edible fungus production field g, at least comprise the substratum blending process as described in 57 square frames.
Described in technical conceive: " B: by the a-1 described in A or/and the degreasing of a-2 or and delignification or and the operation such as bleaching discharge containing look outer draining; by known composite fertilizer formula; or near the grown place of actual measurement gained farmland need to water in the mole number ratio of processable inorganic nutritive element be related to requirement; allocate, can there is beneficial field property.", the technical scheme that corresponding this design is taked is that allocation processing and utilization are implemented in external draining, and concrete embodiment is concrete as described in (routine 1-19) in the present embodiment:
(routine 1-19). by the mole number ratio that meets processable inorganic nutritive element in water, be related to requirement, allocate outer draining, at least comprise as described below any or their combination:
(B-1). the mole ratio by meeting the full composite fertilizer in known a kind of gardens core nutritive element, is deployed into identical with it: (20.6) potassium: (0.098) sodium: (12.7) calcium: (4.1) magnesium: (18.3) sulphur: (8.2) chlorine: (26.1) phosphorus: (120.3) nitrogen: (0.2) iron: (0.1) zinc: (0.5) boron: (0.1) manganese: (0.033) copper: (0.1) molybdenum;
(B-2). the mole ratio by meeting known wide spectrum I type foliage fertilizer core nutritive element, is deployed into identical with it: (209.6) potassium: (11.2) sodium: (2.1) calcium: (1.4) magnesium: (5.4) sulphur: (106) chlorine: (103.6) phosphorus: (601.6) nitrogen: (0.9) iron: (0.7) zinc: (12.4) boron: (1.8) manganese: (0.6) copper: (0.2) molybdenum;
(B-3). the mole ratio by meeting known wide spectrum I type foliage fertilizer core nutritive element, is deployed into identical with it: (177.5) potassium: (18.2) sodium: (1.3) calcium: (0.8) magnesium: (6.4) sulphur: (58.8) phosphorus: (616.1) nitrogen: (0.9) iron: (1.7) zinc: (15.6) boron: (2.4) manganese: (0.6) copper: (0.2) molybdenum;
(B-4). the mole ratio by meeting known linen-cotton class foliar compound fertilizer core nutritive element, is deployed into identical with it: (163.9) potassium: (18.0) sodium: (2.1) calcium: (1.4) magnesium: (5.8) sulphur: (107.3) chlorine (56.6) phosphorus: (659) nitrogen: (1.1) iron: (0.7) zinc: (15.6) boron: (1.8) manganese: (0.8) copper: (0.2) molybdenum;
(B-5). the mole ratio by the required composite fertilizer's core nutritive element in 50,000 mu of farmlands that meet an actual measurement, is deployed into required with it: (165) potassium: (19.0) sodium: (2.5) calcium: (1.5) magnesium: (6.0) sulphur: (110.3) chlorine: (60.0) phosphorus: (650) nitrogen: (1.5) iron: (0.7) zinc: (14.6) boron: (1.5) manganese: (0.6) copper: (0.3) molybdenum.
Described allotment, in the water needing containing near the farmland outer draining of look and selected composite fertilizer's formula or grown place, the mole number ratio relation of processable inorganic nutritive element is compared, add its element lacking of allotment, this can comprise adopting and adds known bodied ferric sulfate to make purifying water treating agent and with ammonium nitrate, nitrocalcite, zinc nitrate, ammonium phosphate, manganous phosphate, cupric phosphate, molybdenum phosphate, nitric acid molybdenum, or with urea, calcium superphosphate, ammonium phosphate, vitriolate of tartar, ferrous sulfate, manganous sulfate, zinc sulfate, copper sulfate, boric acid, ammonium molybdate, magnesium chloride, ammonium sulfate etc. are in interior inorganic salt mode, after calculating by knowledge, material is mixed in the water of wanting outer row and mixed.
Described outer draining, if sprayed or drip irrigation is applied to field as liquid composite fertilizer, wherein the total concn of inorganic salt must add water move to≤2 ‰, pH value is in 5~8 scopes, and make the muriate of sodium wherein or/and vitriol is less than 1 ‰, in water, COD can not do requirement, is into field but not enters the PE water body in Jiang,He,Hu, sea because of rich water for this reason; If want with non-should paper but should fertilizer non-should paper fibre material 34 or/and body refuse 36 grades that water purification sedimentation and filtration goes out are mixed solid composite fertilizer processed mutually,, without palpus thin up, even can not do the adjustment of processable inorganic nutritive element in water; Inventor's statistics of the ratio variation range of processable inorganic nutritive element in water in the known composite fertilizer to a large amount of, in this proposition, the aforesaid mole number ratio relation in meeting processable inorganic nutritive element near the water of farmland needs previously selected composite fertilizer formula or grown place, come to want the nutritive element in outer water of discharging after allocation processing, mole number ratio relation and the variation range of processable inorganic nutritive element in described water, at least comprise as described below:
(20.6 ~ 209.6) potassium: (0.098 ~ 19.0) sodium: (1.3 ~ 12.7) calcium: (0.8 ~ 4.1) magnesium: (5.4 ~ 18.3) sulphur: (0 ~ 110.3) chlorine: (26.1 ~ 103.6) phosphorus: (120.3 ~ 659) nitrogen: (0.2 ~ 1.5) iron: (0 ~ 1.7) zinc: (0 ~ 15.6) boron: (0 ~ 2.4) manganese: (0 ~ 0.8) copper: (0 ~ 0.3) molybdenum.
(routine 1-20). relevant clean preparation method of the present invention, is wherein comprising the preferably coproduction relation of plant-fiber product, specifically any as described in (routine 1-20-1) to (routine 1-20-3) or their combination:
(routine 1-20-1). in combined treatment device I as described in Figure 1, be used in to cotton or/and fiber crops or its yarn or its fabric implement degreasing or and the rinsing operation of discharging of bleaching process treatment unit in contain first or and for the second time solid-liquid separation gained containing look outer draining, be stored in receiving tank 8 or 9, confession is given in the combined treatment device II described in Fig. 1, at least comprise and use cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, bagasse, the degreasing of the plant fiber material processed paper pulp operation of any one or more of cow dung in being combined in or and the treatment unit of delignification operation in paper pulp degreasing prepare burden in water stock chest 18, making the batching of the solid liquid phase mixing of first fiber uses, or and aforementioned I in to cotton or/and the weight ratio of fiber crops or the material treatment capacity of its yarn or its fabric and the fibre material treatment capacity of the paper pulp operation processed in aforementioned II all be take count≤1:1 of over dry plant fiber material weight as good,
(routine 1-20-2). or/and will at least comprise in combined treatment device II as described in Figure 1, with cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, bagasse, the plant fiber material processed bleached pulp product sequence of any one or more of cow dung in being combined in discharged contains and before adding bleaching assistant, does first or contain look aqueous solution receiving tank 25 with solid-liquid separation for the second time operates gained, import paper pulp degreasing batching water stock chest 18, for giving, comprise cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bagasse, any one or more of cow dung are combined in the degreasing of interior plant fiber material manufacture-illegal bleached pulp product or use with the batching of delignification operation, or and process the weight of material ratio of aforementioned bleached pulp processed and manufacture-illegal bleached pulp, all, with over dry plant fiber material weighing scale, at least take >=6:3 is as good,
(routine 1-20-3). or/and by combined treatment device II as described in Figure 1, be stored in and collect in storage tank 28, contain the non-bleached pulp product of degreasing processed degreasing or and delignification operation do first or and for the second time solid-liquid separation operation gained contain the look aqueous solution, or/and will use as described in Figure 1 in combined treatment device I, be stored in and collect in storage tank 8 or 9, cotton or/and fiber crops or its yarn or its fabric are implemented degreasing or and the bleaching process rinsing operation of discharging in contain first or and for the second time the outer row of solid-liquid separation gained containing the look aqueous solution, with II described in Fig. 1, the non-suitable paper fibrous residue that the wind riddle operation break-down of vegetable fibre is arranged, as non-suitable paper fibre material 34, or/and 34 combustion ashes, or/and with non-should paper fibrous residue (but should do feed 35) make the formed feces of livestock and poultry of feed, or and flyash, the gypsum body refuse of industrial by-product, the ironic hydroxide body refuse of industrial by-product, the body refuse of water treatment, fermentative Production organic acid is discharged one or more body refuses that combine of mycelium slag charge, or and comprise yellow mud, potter's clay, river silt, the mine tailings in wilkinite or china clay or attapulgite ore deposit, the earth material of one or more combinations of the waste residue material after culturing edible fungus, or and prepare beverage or/and one or more combinations of the adsorption bleaching body refuse dumping in medicine process containing waste active carbon or/and carclazyte or/and diatomaceous useless adsorption bleaching slag material, press (outer row is containing the look aqueous solution): (slag is or/and ight soil for over dry, or and body refuse, or and earth material, or and useless adsorption bleaching slag material) weight ratio=1~3:1, by liquid, Gu material is mixed mutually, obtain wet compound manure, or be dried and obtain dry compound manure again.
Branch of industry can be according to as mentioned above, more specifically according to the situation of self, from these combinations as above, take the circumstances into consideration to choose.
Embodiment 2
As described in Figure 2, be another block diagram of the clean preparation method of a kind of plant-fiber product of the present invention.
Press described in Fig. 2, in the present embodiment, it is concrete that what introduce is with cotton or/and any of fiber crops and yarn thereof, fabric, or and any one or more of waste paper, cotton stalk, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, bagasse, cow dung be combined as raw material, the cotton of production degreasing bleaching is or/and fiber crops and yarn thereof, fabric, inclusive NAND bleached pulp or and bleached pulp, and complex fertilizer product, the clean coproduction of waste incineration product.
Press described in Fig. 2, by belonging to cotton in plant-fiber product production field a or/and fiber crops and yarn thereof, fabric degreasing or and the degreasing taken of bleaching sub-products production field a-1 or and the combination unit I of bleaching, wherein at least comprise: 3 is tap water water valve, 4 degreasing batching water storage tanks, 5 is bath water storage tank, 6 is that cotton is or/and fiber crops and yarn thereof, the known degreasing process combination unit of fabric, 7 is that cotton is or/and fiber crops and yarn thereof, the known bleaching process combination unit of fabric, 8 by cotton or/and fiber crops or its yarn or its fabric are implemented degreasing or and bleaching process discharge contain before adding bleaching assistant institute's works first or and the gained of solid-liquid separation operation for the second time the denseest or and time dense with want that paper feeding slurry degreasing process recycles contain look aqueous solution receiving tank, 9 for cotton or/and fiber crops or its yarn or its fabric are implemented in washing operation that degreasing and bleaching process discharge contain first or and the gained of solid-liquid separation operation for the second time the denseest or and time dense aqueous solution receiving tank that still remains bleaching assistant, 10 in washing operation comprise second or/and the 3rd or and the 4th solid-liquid separation in, still the washing water receiving tank that remains bleaching assistant of lower concentration, 64 for stirring precipitate and decolorization regeneration separator tank, the 65 alkaline clear liquid accumulator tanks for decolouring regeneration.In combination unit I included 3,4,5,6,7,8,9,10,64,65, the ordinal relation that its group connects and the flow direction of material of controlling, as in Fig. 2 between 3,4,5,6,7,8,9,10,64, No. 65 square frames with as shown in the solid line of direction arrow.(separately note: slightly variant because of the content described in embodiment 1,2, cause the definition of the numeral number 1 ~ 60 in Fig. 2 also not exclusively to overlap with the definition of 1 ~ 60 numeral number in Fig. 1).
As described in Figure 2, in Fig. 2,1 is that cotton is or/and the raw material of any of fiber crops or its yarn or its fabric, the combination unit I that 1 described raw material is taken through a-1 is processed, obtain 12 for cotton or/and any bleaching product product of fiber crops or its yarn or its fabric, the processing of 6 degreasing combination units in combination unit I, also being that employing is known includes sodium hydroxide or/and the degreasing agent 61 of potassium hydroxide composition, after processing, obtain being commonly called as black liquor containing the alkaline aqueous solution of look, be stored in 8, but to the processing of the black liquor in 8 or and to implementing obstruction formula containing sodium ion black liquor, recycle, one of content of the present invention that Here it is, specifically comprise one or more the combination of (routine 2-1)~(the routine 2-3) of processing mode as described below:
(routine 2-1). will import and stir precipitate and decolorization regeneration separator tank 64 containing look alkaline water, to dropping in 64 compared with the point of equivalent of the calcium hydroxide throwing amount amount of owing-5% or to slightly excessive 5% calcium hydroxide precipitation agent 63 slightly, to selecting materials of precipitation agent 63, also magnesium hydroxide can be selected or/and calcium oxide, precipitation agent to be added 63 and stir after quiescent setting, at least decolour half the alkaline clear liquid of regeneration of upper strata is derived and is collected in 65, then the alkaline clear liquid of the regeneration of this decolouring in 65 is imported into again in bleaching process combination unit 7, be used as for giving cotton processed or/and fiber crops and yarn thereof, the sodium hypochlorite solution batching of the bleaching process of fabric, in 7, add the known bleaching assistant 66 that is exclusively used in cotton etc. again, or the alkaline clear liquid of the regeneration in 65 is returned for giving cotton or/and the degreasing fluid of the degreasing process of fiber crops and yarn thereof, fabric batching.
The slightly amount of owing as above or extremely slightly excessive, its discriminant approach can adopt: to the same look solution that contains, in at least 3 or 4 equal volume liquor samples, adding the calcium hydroxide amount of inequality, after stirring precipitation, with photoelectric color comparator, measure the absorbancy of the rear solution of decolouring, then from the sudden change of sample absorbancy figure line, try to achieve the point of equivalent of calcium hydroxide throwing amount, and the described slightly amount of owing or extremely slightly excessive is exactly-10% ~ 10% scope of point of equivalent weight throwing amount.
(routine 2-2). in (routine 2-1) described 8 containing look alkalescence black liquor, or/and with magnesium hydroxide or/and calcium hydroxide or/and calcium oxide to this degreasing black liquor carry out precipitate and decolorization, solid-liquid separation process after gained be collected in the regenerated alkaline clear liquid in 65, also can be supplied to give in the paper pulp degreasing batching water stock chest 18 in the combination unit II that the sub-products production of pulping and paper-making field a-2 takes, as the degreasing of suitable paper fiber pulp product processed in vegetable fibre or and the batching of delignification operation in make batching water, to reduce new alkali and the new consumption of water.
(routine 2-3). with the alkaline clear liquid of the regeneration in (routine 2-1) described 65, to the cotton of the wish row bleaching after degreasing operation or/and fiber crops and yarn thereof, fabric first wash; Or and again in follow-up cotton or/and use calcium hydroxide or/and magnesium hydroxide is prepared burden to pH >=11 of material in fiber crops and yarn thereof, fabric bleaching batching, or and under this pH condition, use comprise hydrogen peroxide, calcium peroxide, ozone any not containing the bleaching oxidation promoter prescription of sodium, and the alkaline clear liquid reuse of regeneration is given cotton or/and the degreasing operation of fiber crops and yarn thereof, fabric fibre material.
Clean preparation method of the present invention, wherein relate to the sub-products production of the difference field a-1 in plant-fiber product production field a or/and the processing of the recirculated water in a-2 production process and applying mechanically, specifically following (2-4) to (2-7) described any or their combination:
(routine 2-4). by aforementioned receiving tank 9, store to cotton or/and fiber crops or its yarn or its fabric implement first after bleaching or and the aqueous solution that still remains bleaching assistant of the gained of solid-liquid separation operation for the second time, return for the sodium hypochlorite solution batching of giving bleaching process; Or and supply to give the bleaching burden process to paper pulp by first after this bleaching or with the water of secondary solid-liquid separation.
(routine 2-5). by bleaching process combination unit 7 is discharged and is stored in the washing operation in receiving tank 10 comprise second or/and the 3rd or and the 4th solid-liquid separation gained containing look washing water, except by known technology mode, some is recovered in degreasing batching water storage tank 4, also can, for giving sieving and washing in non-bleached pulp circulating water system combination unit 60 in the combination unit II that the sub-products production of pulping and paper-making field a-2 takes, make the water for cleaning in pulping process processed.
(routine 2-6). use cotton or/and fiber crops or its yarn or its fabric are implemented the denseest outer draining that bleaching device is discharged, for the treatment unit that gives the bleaching process of any one or more that at least comprise cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, bagasse, cow dung raw material paper pulp operation processed in being combined in, make the sodium hypochlorite solution of bleached pulp processed and prepare burden.
(routine 2-7) uses the denseest containing look outer draining that cotton or/and fiber crops or its yarn or its fabric are implemented to skimming treatment device discharges, for the treatment unit that gives the degreasing process of any one or more that at least comprise cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, bagasse, cow dung raw material paper pulp operation processed in being combined in, the solid liquid phase of making first fiber mix and interpolation calcium oxide or/and among the batching of calcium hydroxide.
Press described in Fig. 2, the combination unit II of being taken by the sub-products production of the pulping and paper-making field a-2 belonging in plant-fiber product production field a, wherein at least comprise: 3 is tap water water valve, 14 for having fragmentation, rubbing, the combined treatment machinery of centrifugation, 16 be paper pulp degreasing or and delignification operation combination unit, 17 is association with pulp bleaching operation combination unit, 18 is paper pulp degreasing batching water stock chest, 25 for to the degreasing of bleached pulp product processed or and delignification operation treatment unit discharge contain look aqueous solution receiving tank, 26 for institute's shove of doing after bleaching process operate in the height of gained, in containing the aqueous solution storage tank of SYNTHETIC OPTICAL WHITNER, 29 is that bleached pulp is at degreasing burden process water stock chest, 60 for sieving and washing non-bleached pulp circulating water system combination unit, 64 for stirring precipitate and decolorization regeneration separator tank, 65 is decolouring recycle of alkali liquor groove, 68 be non-bleached pulp degreasing or and delignification operation treatment unit squeeze discharge decolouring alkali lye storage tank, 69 mills for processing bleached pulp are or/and sieve and wash slurry combination unit, 70 mills for the non-bleached pulp of processing are or/and sieve and wash slurry combination unit, 71 for sieving and washing bleached pulp circulating water system combination unit.In combination unit II included 3,14,16,17,18,25,26,29,60,64,68,69,70,71, the ordinal relation that its group connects and the flow direction of material of controlling, as in Fig. 1 between 3,14,16,17,18,25,26,29,60,64,68,69,70, No. 71 square frames with as shown in the solid line of direction arrow.
As described in Figure 2, in figure, 2 is the raw material of one or more combinations of waste paper, cotton stalk, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, bagasse, cow dung, raw material 2, through 14 processing, obtains 15 and is advisable paper fiber and 34 for non-suitable paper but the non-fiber material of suitable fertilizer; Through combination unit II, process, the present embodiment is finally to obtain 30 for the non-bleached pulp product of degreasing, and 31 is degreasing bleached pulp.
The processing of 16 degreasing combination unit in combination unit II, to bleached pulp processed, be also to adopt the known sodium hydroxide that contains or/and the degreasing agent 73 of potassium hydroxide, after processing, obtain to the degreasing of bleached pulp product processed or and the delignification operation treatment unit black liquor being commonly called as containing the look aqueous solution of discharging, be stored in receiving tank 25, and the look water that contains in 25 (is noted: this type of is generally alkalescence containing look water, even if but be not alkalescence, technical scheme of the present invention is applicable too) processing or and to implementing obstruction formula containing sodium ion black liquor, recycle, one of content of the present invention that Here it is.In the present embodiment, in 25 containing look water treatment, specifically comprise one or more the combination of (routine 2-8)~(the routine 2-11) of processing mode as described below:
(routine 2-8). while only producing bleached pulp in combination unit II, its processing mode is: the black liquor in 25 is imported and stirs precipitate and decolorization regeneration separator tank 64, in 64, drop into the slightly amount of owing-5% or extremely slightly excessive 5% calcium hydroxide 63, the described slightly amount of owing, slightly excessive, in its discriminant approach and (routine 2-1), note identical, quiescent setting after stirring, the regenerated alkaline clear liquid having been decoloured in upper strata is derived and is collected in 65, then this decolouring regenerated alkaline clear liquid in 65 is imported into again in association with pulp bleaching operation combination unit 17, in 17, add the known bleaching assistant 67 that is exclusively used in paper pulp again.
(routine 2-9). while adopting bleached pulp product (31) with non-bleached pulp product (30) coproduction combination in combination unit II, also can be by importing in manufacture-illegal bleached pulp paper pulp degreasing batching water stock chest 18 used containing look water in 25, with the alkaline water that contains sodium hydroxide in 18, add and add calcium hydroxide or/and calcium oxide 62, the paper pulp degreasing of another manufacture-illegal bleached pulp or and delignification operation combination unit 16 in, to 15 should paper fiber carry out paper pulp degreasing or and the operation of delignification, in this operation, the inventor relatively finds by experiment, as long as the calcium hydroxide dropping into is or/and the alkali equivalent amount of owing of calcium oxide 62 or to the amount of owing slightly in the alkali equivalent of the sodium hydroxide importing in 18, the described amount of owing or the extremely slightly amount of owing, it can be 80% or extremely slightly 5% of the amount of owing of the amount of owing sodium hydroxide alkali equivalent, after amount, need not yet, with this understanding, from then on the paper pulp degreasing of manufacture-illegal bleached pulp or and delignification operation combination unit 16 in the water of emitting, its colourity more not adding calcium hydroxide or/and calcium oxide much lower, described is much lower, refer to that effluent color dilution is to be down to adding calcium hydroxide not or/and the contrasting below half of colority of water of calcium oxide at the most, alkali equivalent or the equivalent concentration of the sodium hydroxide in the water outlet of this kind of low colourity, almost do not reduce! this kind by the paper pulp degreasing of manufacture-illegal bleached pulp or and delignification operation combination unit 16 in by shove, operate emitted water, the inventor be called to should the degreasing of paper fiber or and delignification and the regenerated alkaline clear liquid to solution decolouring simultaneously, the regenerated alkaline clear liquid of this decolouring is after the combination unit 16 of another group is discharged thus, first stored up in 68, and then lead to add to give in association with pulp bleaching operation combination unit 17 and utilized by association with pulp bleaching operation, by the paper pulp degreasing of manufacture-illegal bleached pulp or and delignification operation combination unit 16 in by shove, operate the non-bleached pulp of gained, again by processing the mill of non-bleached pulp or/and sieve and wash 70 processing of slurry combination unit, obtain degreasing or and the non-bleached pulp of delignification also claim the product 30 of natural color pulp, association with pulp bleaching operation combination unit 17 in the present embodiment, it has used by 65 or/and the regenerating alkali of the decolouring of 68 reclaimings that import alkalescence clear liquid, the known bleaching assistant 67 that it uses, at least comprise for association with pulp bleaching as any of hydrogen peroxide, ozone, chlorine water etc.
(routine 2-10). with the decolouring regenerated alkaline clear liquid in 65 to deinking or degreasing or and delignification operation after the paper pulp of wish row bleaching first wash; Or/and in follow-up association with pulp bleaching batching, use calcium hydroxide again or/and calcium oxide or/and magnesium hydroxide prepare burden to pH >=11 of material, or and under this pH condition, use comprise hydrogen peroxide, calcium peroxide, ozone any not containing the bleaching oxidation promoter prescription of sodium, and more regenerated alkaline clear liquid reuse in 65 is given deinking or degreasing or and delignification operation that should paper fiber material.
(routine 2-11). by the deinking at pulp product processed or degreasing or and delignification operation gained at potassium or/and under the oxyhydroxide strong effect of sodium the black melt into of gained divide or plant colloid or and the black liquor of the hydrolysate of lignin, after adding calcium hydroxide precipitates, the decolouring regenerated alkaline clear liquid of gained, still by reuse give the deinking of paper pulp or degreasing or and delignification operation, or adapted gives the bleaching burden process of paper pulp.
Relate in the present embodiment the processing of the recirculated water in the a-2 production process in plant-fiber product production field a and apply mechanically, specifically following (2-12) to (2-13) described any or their combination:
(routine 2-12). by after aforementioned bleaching sieve and wash bleached pulp operation used be stored in the recirculated water in circulating water system combination unit 71, after outer row, led be back to bleached pulp degreasing or and delignification burden process water stock chest 29, this recirculated water can be made for substitute or deinking that part alternate process should paper fibrous material or degreasing or and the batching of delignification operation in used and new water.
(routine 2-13). by the aforementioned recirculated water being stored in circulating water system combination unit 71, after outer row, be also made for the deinking of slurrying or degreasing or and delignification operation after pulp washing water, rare alkaline water that this pulp washing produces later, also with calcium hydroxide, it is carried out to precipitate and decolorization regeneration, the regeneration diluted alkaline clear liquid obtaining after regeneration again by for give should paper fiber deinking or degreasing or and delignification operate.
Clean preparation method of the present invention, wherein relates to the disposal and utilization to gained body refuse in black liquor regeneration, circulating water treatment process, specifically following (2-14) to (2-15) described any or their combination in the present embodiment:
(routine 2-14). as described in Figure 2, comprising the compound combination unit III that is mixed taken of composite fertilizer's Nutrition Soil products production field b, combination unit III comprises the Liao37 composite fertilizer solid-liquid combination unit that is mixed, and warehouse is deposited by the mechanical ,39 of 38 pack composite fertilizer.As described in Figure 2, respectively from combination unit I and II 64 in the microsolubility body refuse 72 of precipitate and separate gained, should paper but non-fiber material 34 that should fertilizer with 14 gained from II non-, with the composite fertilizer being taken by delivery and the b combination unit III that is mixed, make complex fertilizer product 40; It is worth mentioning that, microsolubility body refuse 72 is combustible also, and regain calcium oxide through burning, can obtain calcium hydroxide with water effect again, aforementioned black liquor regeneration is used to regenerate, or by this microsolubility mud slag as cement or brickmaking or potting, or extract or be mixed with plant colloid or and the raw material of plant colloid calcium product.
(routine 2-15). as described in Figure 2, comprising waste incineration products production field the j micro-negative pressure thermo-cracking of rubbish, burning, generating, the heat supply combo locking device X taken, combination unit X has comprised the micro-negative pressure thermo-cracking of 74 rubbish combination unit, 75 thermal cracking gas burning boilers, 76 turbine generators etc.As described in Figure 2, respectively from combination unit I and II 64 in the microsolubility body refuse 72 of precipitate and separate gained, in the combination unit X of being taken by delivery and j, be made for hot acid gas used in the micro-negative pressure thermo-cracking of rubbish combination unit 74 in and auxiliary agent; And the steam 77 and the electric power 78 that from thermal cracking gas burning boiler 75 turbine generators 76, send respectively, for giving combination unit I or/and the heat of II and consumer.
The combination of the clean preparation method described in the present embodiment, at least also can comprise any parameter that following (routine 2-16) to (routine 2-19) is described or the combination of condition:
(routine 2-16). paper pulp processed as shown in Figure 2, adopt the combination of bleached pulp product (31) and non-bleached pulp product (30) coproduction, the feed ratio of non-bleached pulp wherein and the raw material oven dry weight of bleached pulp, take 0 or to 4:6 scope as good.
(routine 2-17). by the I described in Fig. 2, be used in cotton or/and fiber crops or its yarn or its fabric implement degreasing or and the rinsing operation of discharging of bleaching process treatment unit in contain first or and for the second time solid-liquid separation gained the denseest or and time dense containing look outer draining, confession is given in the II described in Fig. 2, at least comprise and use cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, bagasse, the degreasing of the raw material processed paper pulp operation of any one or more of cow dung in being combined in or with the treatment unit of delignification operation, making the batching of the solid liquid phase mixing of first fiber uses, or and aforementioned I in to cotton or/and the weight ratio of fiber crops or the material treatment capacity of its yarn or its fabric and the fibre material treatment capacity of the paper pulp operation processed in aforementioned II all be take count≤1:1 of over dry plant fiber material weight as good,
(routine 2-18). or/and will at least comprise and use cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, bagasse, the raw material processed bleached pulp product sequence of any one or more of cow dung in being combined in discharged contain before adding bleaching assistant, does first or and the gained of solid-liquid separation operation for the second time the denseest or with the inferior dense look aqueous solution that contains, for giving, comprise cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bagasse, any one or more of cow dung are combined in the degreasing of interior raw material manufacture-illegal bleached pulp product or use with the batching of delignification operation, or and process the weight of material ratio of aforementioned bleached pulp processed and manufacture-illegal bleached pulp, all in over dry weight of material, at least take≤6:3 is as good,
(routine 2-19). or/and by described in (routine 2-18), contain the non-bleached pulp product of degreasing processed degreasing or and delignification operation do first or and for the second time solid-liquid separation operation gained the denseest or and time dense look aqueous solution that contains, or/and will described in (routine 2-17), be used in to cotton or/and fiber crops or its yarn or its fabric implement degreasing or and the bleaching process rinsing operation of discharging in contain first or and for the second time solid-liquid separation gained the denseest or and time dense containing look outer draining, with the wind riddle operation break-down of vegetable fibre in a-2 arrange non-should paper fibrous residue; Or/and non-suitable paper fibrous residue combustion ashes, or/and should make the formed feces of livestock and poultry of feed by paper fibrous residue with non-; Or and flyash, the gypsum body refuse of industrial by-product, the body refuse of the ironic hydroxide body refuse of industrial by-product, water treatment, fermentative Production organic acid discharge one or more body refuses that combine of mycelium slag charge; Or and comprise the earth material of one or more combinations of the mine tailings in yellow mud, potter's clay, river silt, wilkinite or china clay or attapulgite ore deposit, the waste residue material after culturing edible fungus; Or and prepare beverage or/and one or more combinations of the adsorption bleaching body refuse dumping in medicine process containing waste active carbon or/and carclazyte or/and diatomaceous useless adsorption bleaching slag material, by (containing look outer draining): (slag is or/and ight soil for over dry; Or and body refuse; Or and earth material; Or and useless adsorption bleaching slag material) weight ratio=1~3:1, mixes liquid, solid material mutually, obtains wet compound manure;
In the corresponding accompanying drawing 2 of the present embodiment, for asking the figure can be succinct as much as possible, so all do not use solid arrow to mark in Fig. 2 all combined treatment modes described in the present embodiment, hope that the technician of the industry is noted when reading accompanying drawing 2 of the present invention and embodiment 2.
Branch of industry is when enforcement is of the present invention, can be according to the particular case of self enterprise, by technical solutions according to the invention combination, implement, to implementing to stop containing sodium ion black liquor, coordinate again above and do not use or few technical measures of using containing sodium auxiliary agent in following bleaching operation, to reach the zero release object of the outer draining that finally realizes plant-fiber product, or/and the matter of institute's draining, the sodium ion weight concentration that amount is added in outer draining on the basis of compound GB 3544-2008 standard or its later alternate standard is wanted≤1 ‰ object, or/and the allocation processing of beneficial field property is made in the external draining being disclosed as embodiment 1.
Embodiment 3
Choose vegetable fibre 1 or to the chip material of 20mm: cotton, any of flaxen fiber crop, comprise cotton stalk, waste of flax, straw, wheat straw, reed, rape stalk, maize straw, broomcorn straw, soybean stalk, castor-oil plant stalk, any of tobacco leaf bar is at interior agricultural crop straw, comprise Carex meyeriana, Herba Eichhorniae, water peanut, Herba Solidaginis, Value of Spartina Anglica, any of Herba Eupatorii Odorati is in interior weeds, comprise Ramulus Mori, poplar tree, eucalyptus, any of bamboo willow is interior leaf wood, needlebush, bamboo, and wood working or the useless weedtree of abandoning for construction industry, the combination of any one or more new plant fibers of the bagasse that sugar-refining industry dumps, and be at least the combination that comprises waste paper, useless cloth, ancient any one or more cotton waste and old plant-fiber products, also comprising any or their combination material 100g of cow dung, horsehit, hydro-oxidation sodium is or/and potassium hydroxide 10g, water 400g.
After above-mentioned material is slightly mixed, be placed in one 1 liters of iron pipe shape retort that volume is airtight, withstand voltage, and then retort is placed in to high temperature oven, be heated to 250 ℃ and be incubated 2 hours, then retort is taken out, be down to can opening after room temperature, take out material, with the square cloth of an about 30cm * 30cm, by the manual juice of extruding after material parcel, must alkalescence contain the about 200g of look black juice.
According to the knowledge of the industry, the juice that above-mentioned craft is extruded, be exactly after the degreasing of vegetable fibre industry and delignification formed alkalescence containing look black liquor.
Approximately 200g alkalescence black liquor by above-mentioned gained, is placed in plastic cup.The another black liquor from parallel test adds known to the colorimetric analysis calcium hydroxide, the calcium hydroxide weight throwing amount wCa (OH) of the decolouring point of equivalent of this 200g alkalescence black liquor 2for 2.3g, in the aforementioned plastic cup that is equipped with about 200g alkalescence black liquor, add the calcium hydroxide cream mud of having been changed in advance by calcium oxide 1.7g and water 10g again, the throwing amount wCaO of calcium oxide can be from following estimation formula derivation (the molecular weight M Ca (OH) that following formula, MCaO is calcium oxide 2molecular weight for calcium hydroxide):
wCaO=wCa(OH) 2×MCaO÷M?Ca(OH) 2
=2.3g×56÷74
≈ 1.7 (g) [noting: the foreign matter content of ignoring calcium oxide].
Material is after stirring, precipitating, the color and luster of visible supernatant layer is approximately only ten minutes of former color and luster, far below 1/2nd of former color and luster, precipitation part is light khaki easy filter, microsolubility body refuse (while containing black composition in processed material, body refuse is black).This supernatant liquid is separated with gradient method, and this clear liquid is decolouring regenerated alkaline clear liquid of the present invention.
Decolouring regenerated alkaline clear liquid with above-mentioned gained, be back to aforesaid vegetable fibre chip material hydro-oxidation sodium or/and potassium hydroxide and the first operation that adds water, repeat previous experiments 10 times, but reduce and add water 200g and reduce about sodium hydroxide or/and potassium hydroxide 2g when at every turn with decolouring regenerated alkaline clear liquid, when the decolouring regenerated alkaline clear liquid of last gained and the decolouring regenerated alkaline clear liquid comparison of gained for the first time, detect by an unaided eye, its difference is minimum, and the color and luster of gained decolouring regenerated alkaline clear liquid is all far below 1/2nd of former color and luster.
In addition, the inventor is used in the deinking black liquor that Shanghai Jialong Paper Co., Ltd.'s deinking operation gets and regenerates with calcium hydroxide, and the color and luster of the decolouring regenerated alkaline clear liquid of gained is also far below 1/2nd of former deinking black liquor color and luster.
Foregoing description from the present embodiment, the present invention propose with calcium hydroxide or/and magnesium hydroxide or/and calcium oxide regeneration deinking or degreasing or and the black liquor of delignification gained, can make black liquor color and luster well below raw black liquid color and luster 1/2nd, this alkaline clear liquid by black liquor decolouring regeneration gained, can be back to deinking or degreasing or and delignification, also can by vegetable fibre deinking or degreasing or and delignification after bleaching process.
Foregoing description from the present embodiment, the light khaki color generating in regenerative process is filter property body refuse easily, the organic acid calcium salt of Qi Shi element of the first species complexity, need further research to its high-value-use, but it is done to innoxious common utilization, is easy to accomplish.Described common utilization at least comprises: do composite fertilizer, it has passivation to the heavy metal in soil; Be mixed in and in coal, make sweetening agent; Mix and give the filler of making paper in non-bleached pulp; Make cement, calcined lime; Or extract or be mixed with plant colloid or and the raw material of plant colloid calcium product; Or after dehydrating as the weighting agent batching of rubber, plastics etc.; Or by it through roasting, then obtain calcium oxide, by calcium oxide and water effect, can obtain being again back to the calcium hydroxide of aforementioned black liquor regeneration.
Foregoing description from the present embodiment, the implementation of the black liquor regeneration section in the technical conceive that the present invention proposes is: utilize calcium hydroxide or/and magnesium hydroxide can be in neutrality, the heteropolyanion group that can generate with vegetable fibre hydrolysis in alkaline water forms the feature of microsolubility precipitation, by paper-making industry in history once direct effect should the degreasing of paper fiber or and weak base---the calcium hydroxide of delignification, transform current vegetable fibre industry highly basic into---sodium hydroxide or/and potassium hydroxide in deinking, or degreasing or and delignification operation in the precipitation regenerator of the caustic alkali black liquor of arranging, with its black liquor of regenerating, the sodium of the solubility that it can generate numerous vegetable fibre hydrolysis is or/and the heteropolyacid salt of potassium, realize displacement, causticizing reaction, its ionic reaction formula at least can be considered to exist:
M (OH) 2(Gu)+2R -=MR 2(Gu)+2OH -
Or/and M (OH) 2(Gu)+Q 2-=MQ (Gu)+2OH -
Or/and 3M (OH) 2(Gu)+2T 3-=M 3t 2(Gu)+6OH -;
In formula, M representative is with the Ca of positive 2 electric charges 2+or Mg 2+; R -, Q 2-, T 3-the all well-known or nameless assorted how electronegative anionic group of negative 1, negative 2, negative 3 electric charges of representative band respectively, MR2, MQ, M 3t 2all well-known or nameless assorted how electronegative anionic group and the calcium positively charged ion Ca of negative 1, negative 2, negative 3 electric charges of representative band respectively 2+or magnesium cation Mg 2+in conjunction with the precipitation that is slightly soluble in water of producing.
From test-results, all lying in these anionic groups and the yellowish sludge body refuse that generates containing colour content in black liquor.
It is worth mentioning that, the inventor finds through test, even in identical vegetable fibre kind and deinking, or degreasing or and the formula of delignification, in amount of water system, also can be because of the variation of the various combination for the treatment of temp and time, can there is the calcium hydroxide of decolouring point of equivalent of different constant volume black liquor or/and magnesium hydroxide weight throwing amount, this is obviously due to the degree of depth difference being hydrolyzed due to vegetable fibre, and add calcium hydroxide or/and magnesium hydroxide, it plays displacement, causticization regeneration, only that sodium hydroxide is or/and potassium is truly consumed the part of rear salify by vegetable fibre in feeding intake.So calcium hydroxide is or/and the limit throwing amount of magnesium hydroxide, it should be with sodium hydroxide in formula or/and the alkali reaction total yield of potassium be identical, but generally, the calcium hydroxide weight throwing amount of the decolouring point of equivalent of black liquor be limit throwing amount 10% or to 80% scope.The calcium hydroxide weight Tou Liang, branch of industry of the decolouring point of equivalent of concrete black liquor can, according to the practical situation of black liquor that self technique is produced, determine by methods such as photoelectric color comparator actual measurements.
Foregoing description from the present embodiment, the regeneration of the decolouring to black liquor in technical solution of the present invention, be applicable to cotton, any of flaxen fiber crop, comprise cotton stalk, waste of flax, straw, wheat straw, reed, rape stalk, maize straw, broomcorn straw, soybean stalk, castor-oil plant stalk, any of tobacco leaf bar is at interior agricultural crop straw, comprise Carex meyeriana, Herba Eichhorniae, water peanut, Herba Solidaginis, Value of Spartina Anglica, any of Herba Eupatorii Odorati is in interior weeds, comprise Ramulus Mori, poplar tree, eucalyptus, any of bamboo willow is interior leaf wood, needlebush, bamboo, and wood working or the useless weedtree of abandoning for construction industry, the combination of any one or more new plant fibers of the bagasse that sugar-refining industry dumps, and be at least the combination that comprises waste paper, useless cloth, ancient any one or more cotton waste and old plant-fiber products, also comprise any or the deinking of their combination material or degreasing or and delignification operation of cow dung, horsehit.
Embodiment 4
As described in accompanying drawing 1 and Fig. 2, wherein also comprising a kind of clustered aggregates of implementing clean preparation method of the present invention, its feature at least comprises any one or more the combination of (4-1) as described below to (4-6):
(4-1). by the a-1 of products production field, be used in to cotton or/and fiber crops or its yarn or its fabric implement degreasing or and bleaching process known or/and between the paper pulp papermaking combination unit II processed in the combination unit I of nonstandard configuration and products production field a-2, be provided with from I to II carry from the denseest of I gained or and time dense mass transfer channel containing the look aqueous solution, as the square frame 8 in Fig. 1 or/and as described in the line between 9 to 18; The oven dry weight productivity ratio of the processing fibre material of described I and II, is controlled at≤1:1;
(4-2). or/and the paper pulp operation of the degreasing manufacture-illegal bleached pulp operation in combination unit II and degreasing and bleaching degreasing processed and bleaching is known or/and between the combination unit of nonstandard configuration, be provided with from the former backward person carry from the denseest of the former gained or and time dense mass transfer channel containing the look aqueous solution, as described in the line between square frame 16 to 25 again to 18 in Fig. 1; The paper pulp of described manufacture-illegal bleached pulp and degreasing processed and bleaching, the oven dry weight productivity ratio of the processing fibre material of its combination unit, is controlled at " the non-bleached pulp/W of W bleached pulp "≤4:6;
(4-3). or/and combination unit II, or/and combination unit I, and with the known of compoiste fertilizer processed in the b of products production field or/and between the combination unit III of nonstandard configuration, be provided with from II or/and I to III, carry from II or/and I gained the denseest or and time dense containing the look aqueous solution, it is at least the non-suitable paper fibrous residue from II gained, or/and its combustion ashes, or/and the body refuse going out from the water purification sedimentation and filtration of II gained, or/and add the mass transfer channel of making the formed feces of livestock and poultry of feed with it, if the square frame 13 in Fig. 1 is or/and 28 to 37, with 34, described in line between 36 to 37, aforementioned combination unit I is or/and combination unit II, and the oven dry weight productivity ratio with the processing solid material of combination unit III, is controlled at≤1:0.8,
(4-4). or/and the papermaking papermaking of combination unit II or the intermediate circulating water in papermaking slurrying dregs of rice operation or and its combination unit of purifying waste water and II in paper pulp combination unit processed between, be provided with from the former person carries the water after precipitation purifies backward mass transfer channel, between the square frame 22 to 24 in Fig. 1, then to described in 16,17 line;
(4-5). or/and in combination unit II, screening the pulp operation treating processes dilution circulating water system device used and paper pulp degreasing or and the dosing unit of delignification operation between, be provided with by screening the pulp operation treating processes dilution recirculated water used for give do paper pulp degreasing or and bleaching process make the mass transfer channel of batching water, as described in the line of the square frame 71 to 29 in Fig. 2, square frame 71,60 in Fig. 2 is again to described in 18 line;
(4-6). or/and in described combination unit I or/and among II, be provided with to vegetable fibre implement deinking or degreasing or and delignification after the black liquor that generates comprise contain admixture calcium hydroxide or/and stirring after calcium oxide, precipitation, solid-liquid separation or and unit or the combination unit of washing precipitation function, as described in the square frame 64,65 in Fig. 2;
Described mass transfer channel, refers to pipeline or/and the combination of transport trolley.
Comparative example 1
In sub-products production field a-2 of the present invention, at present existing manufacture-illegal bleached pulp without the ripe scheme of massive laundering as CN200710117658.0(method for the brewed pulping of cold soaking of papermaking), it is characterized in that: first paper grade (stock) raw material is twisted into fiber yarn; Prepare respectively promoting agent, soak main liquid and soak auxiliary liquid standby, promoting agent is put into the mixed solution that soaks main liquid and soak auxiliary liquid, obtain soak solution; Fiber yarn is added in soak solution to soak at room temperature 36~72 hours; Paper pulp after soaking is ground, making beating, making pulp hardness is 12~18.
The advantage of the method for known CN200710117658.0 is: do not use caustic soda, without massive laundering, avoided the discharge of high alkaline water, water coal consumption is few; Its slurry yield is compared with strong alkali method, can improve 20%.Applicable raw materials wide material sources, the paper pulp of preparation can manufacture paper with pulp boxboard and high-strength corrugated paper.But during this method is adjuvant used, still contain a large amount of sodium salt compositions, how also not mention the scheme at degreasing process by sodium salt shutoff.
Comparative example 2
In sub-products production field a-2 of the present invention, also have at present scheme that bleached pulp processed do not wash with water as CN201010150534.4(obtaining non-fibrous matters in dry mode and do not produce the pulping process of water), it is characterized in that: mainly by following steps, formed: 1.. pulping raw material is cut off to slight dedusting; 2.. size degradation: adopt the method for pulverizing, consult, grind or pushing; 3.. screening: get non-fibrous material; 4.. bleaching; 5.. finished pulp.
The method of this CN201010150534.4 is discharged without waste water, described in specification sheets and " 4.. bleaching " in, mentioned the key element condition that first adds the degreasing process of alkali, water and heating, but do not mention that the shove before adding the bleaching assistant being comprised of alkali and hydrogen peroxide etc. removes coloured alkali lye, more do not mention process flow that shove is removed to coloured alkali lye to, after completing the bleaching process that adds be heated 90~95 ℃ and 90~120 minutes after bleaching assistant, material is not washed.The advantage of this method is: the non-suitable paper fibrous matter in energy dry removal grass class, and white pulp yield 55%, paper pulp need not wash, and pulping process is efflux wastewater not.This method do not relate to by soda how shutoff bleaching process or and before the scheme of operation.
The present invention compares with prior art, and its progress is at least:
One, technical solution of the present invention is that plant-fiber product production field is done to as a whole treating, and the big frame of technical scheme is that the horizontal stroke take between products production field that plant-fiber product production field is core inside and outside, the longitudinal Alternative passage of mass transfer coupling are set; Make plant-fiber product production field by being connected with the multinode of related products production field, finally facilitate, plant-fiber product and institute are horizontal, longitudinally lotus root is closed clean coproduction and the innoxious industry endless chain of formation to environment in products production field;
They are two years old, technical solution of the present invention utilizes calcium hydroxide or/and the black liquor in magnesium hydroxide aftergrowth fiber product production field, and take this technical scheme as basis, using it as being connected segment, existing, respectively there is the technique segment in the products production field of the current advantage of technique to recombinate, getting around the technique that in plant-fiber product production field, meet in each sub-products production field hinders, get through the black liquor hindering in plant-fiber product production field and be difficult to less energy-consumption recycling, with for bleached pulp processed, directly use calcium hydroxide deinking, or degreasing or and low etc. the technique bottleneck of delignification efficiency.
They are three years old, technical solution of the present invention has proposed implement the recycling of obstruction formula containing sodium ion black liquor, compared with the conventional method, can reduce the outer row of 50% ~ 90% sodium ion, avoid thus needing adapted Macrodilution water and high dense in line causing harm to environment vegetation containing the outer row of high dense sodium ion waste liquid.
Its four, the present invention proposes external draining and will there is beneficial field property and it is adopted to the technical scheme of the high value recycling of formulaization allotment.
The present invention compares with prior aries such as CN201010150534.4 with CN200710117658.0, it is progressive is at least: owing to comprising containing before the bleaching assistant of peroxide bridge medicament composition adding, done solid-liquid separation operation at least one times, and make isolated coloured alkali lye by decolouring, be regenerated and by pulping process, be utilized again again, this not only makes the colourity of the follow-up fibre material that will be bleached greatly reduce, be conducive to bleached pulp processed and reduce oxidation promoter in bleaching medicament and the consumption of base agent, the more important thing is and not only blocked the color composition in black liquor, also blocked the discharge of sodium ion in black liquor, or and further mix bleaching process again and do not use containing sodium auxiliary agent, finally realized not effluent, or the matter of institute's draining, the sodium ion weight concentration that amount is added in outer draining on the basis of compound GB 3544-2008 standard or its later alternate standard is wanted≤1 ‰ target, the present invention not only can be used in the chemical-mechanical method slurrying as described in CN200710117658.0 and CN201010150534.4 etc. to the regeneration scheme of black liquor, also can be adopted by any pulping process of mechanical process, high-temperature cooking process, blasting procedure, enzyme process etc., to comprising that the recovery raw material of waste paper also can be suitable for, and without carrying out large technological transformation.
Be only preferred embodiment of the present invention in sum, be not used for limiting practical range of the present invention.Be that all equivalences of doing according to the content of the present patent application the scope of the claims change and modify, all should belong to technology category of the present invention.

Claims (9)

1. the clean preparation method of a plant-fiber product, it is characterized in that: comprising: wherein relate to the deinking in production process or degreasing or and the manipulation of regeneration of black liquor that delignification forms or and to implementing obstruction formula containing sodium ion black liquor, recycle any that specifically following (1-1)~(1-6) is described or their combination:
(1-1). with magnesium hydroxide or/and calcium hydroxide the waste paper that contains plant fiber component is discharged after deinking containing the black liquor of molten black composition, carry out precipitate and decolorization regeneration, the regenerated alkaline clear liquid obtaining after solid-liquid separation, this regenerated alkaline clear liquid is back to the deinking operation of waste paper or/and bleaching process, the colourity of this regenerated alkaline clear liquid is at least at half than the colourity before regeneration, alkali solute composition is wherein magnesium hydroxide or/and calcium hydroxide, and sodium hydroxide is or/and potassium hydroxide;
(1-2). with magnesium hydroxide or/and calcium hydroxide to vegetable fibre degreasing or and delignification after discharge containing the black liquor of look, carry out precipitate and decolorization regeneration, the regenerated alkaline clear liquid obtaining after solid-liquid separation, this regenerated alkaline clear liquid be back to vegetable fibre degreasing or and delignification operation, or/and bleaching process, the colourity of this regenerated alkaline clear liquid is at least at half than the colourity before regeneration, alkali solute composition is wherein magnesium hydroxide or/and calcium hydroxide, and sodium hydroxide is or/and potassium hydroxide;
(1-3). the degreasing of suitable the paper fiber pulp product processed with in vegetable fibre or with the batching of delignification operation in, use by cotton or/and fiber crops and yarn thereof, fabric are processed the degreasing black liquor of discharging through the degreasing agent containing sodium, or/and with magnesium hydroxide or/and calcium hydroxide or/and calcium oxide to this degreasing black liquor carry out precipitate and decolorization, solid-liquid separation process after gained regenerated alkaline clear liquid make the water of preparing burden;
(1-4). with magnesium hydroxide or/and calcium hydroxide to vegetable fibre degreasing or and delignification after the black liquor of discharging carry out precipitate and decolorization regeneration, the regenerated alkaline clear liquid obtaining after solid-liquid separation, this regenerated alkaline clear liquid be only back to vegetable fibre degreasing or and delignification operation, the colourity of this regenerated alkaline clear liquid is at least at half than the colourity before regeneration, alkali solute composition is wherein magnesium hydroxide or/and calcium hydroxide, and sodium hydroxide is or/and potassium hydroxide; Or and degreasing or and delignification operation after bleaching process in another with calcium oxide or/and calcium hydroxide or/and magnesium hydroxide or/and potassium hydroxide, as the basic auxiliary auxiliary agent of allocating in known SYNTHETIC OPTICAL WHITNER; Described with calcium oxide or/and calcium hydroxide or/and magnesium hydroxide or/and the access control condition of potassium hydroxide at least comprise: add calcium oxide or/and calcium hydroxide or/and magnesium hydroxide or/and potassium hydroxide to pH >=11 of material, or and under this pH condition, use in being combined in of any or they comprise hydrogen peroxide, calcium peroxide, ozone not containing the bleaching assistant prescription of sodium;
(1-5). the degreasing of suitable the paper fiber manufacture-illegal bleached pulp product with in vegetable fibre or with the batching of delignification operation in, use magnesium hydroxide or/and calcium hydroxide or/and calcium oxide, (1-1) or/and (1-2) or/and the black liquor (1-3), implement to degreasing that should paper fiber or and delignification operation in, realize again the precipitate and decolorization regeneration to black liquor, to should paper fiber have implemented degreasing or and the operation of delignification after, resulting regenerated alkaline clear liquid, this regenerated alkaline clear liquid by separately for the degreasing of bleached pulp product processed or and delignification operation, or/and bleaching process, the colourity of this regenerated alkaline clear liquid is at least at half than the colourity before regeneration, alkali solute composition is wherein that magnesium hydroxide is or/and calcium hydroxide, with sodium hydroxide or/and potassium hydroxide,
(1-6) .(1-1)~(1-5) described magnesium hydroxide or/and with calcium hydroxide or/and calcium oxide, its dosage span of control at least comprises: in black liquor, decolour and add by magnesium hydroxide or/and-10% ~ 10% scope of the decolouring point of equivalent weight throwing amount of calcium hydroxide;
(1-7). described implements to stop to containing sodium ion black liquor, it is characterized in that: after adopt (1-1)~combination (1-6), the final outer draining that realizes plant-fiber product realizes zero release, or/and the matter of institute's draining, amount adds sodium ion weight concentration in outer draining and wants≤1 ‰ on the basis that meets GB3544-2008 standard or its later alternate standard, or/and externally the allocation processing of beneficial field property is made in draining;
(1-1)~colourity described in (1-5), for the relative colorimetric before and after regeneration, the standards at different levels that its colourity is thin out, employing is stoste by the black liquor before decolouring regeneration, by adding the deionized water dilution of different volumes amount, obtain, as, the benchmark color standard sample being at half than stoste look, it is joined method and comprises: the black liquor 50ml before regenerating by pipette, extract is in the beaker of 150ml, with pipette, extract 50ml deionized water, be added on again the beaker of 150ml, then stir evenly, then after the benchmark color standard sample that this is prepared immigration colorimetric cylinder.
2. clean preparation method as claimed in claim 1, its feature comprises: wherein relate to the sub-products production of the difference field a-1 in plant-fiber product production field a or/and the processing of the recirculated water in a-2 production process and applying mechanically, specifically following (2-1) to (2-2) described any or their combination:
(2-1). in cotton or/and fiber crops and yarn thereof, the processing of the sub-products production of fabric field a-1 is between the sub-products production of process and pulping and paper-making field a-2, implement a-1 and these two congener fiber products of a-2 and produce large field, but adhere to variant production separately and produce sub-field, and respectively include close degreasing in the combined treatment device I that a-1 and a-2 taken separately and II, delignification, the materializing procedure of bleaching, applying mechanically of water between combined treatment device I and II is set accordingly, the combination of any one or more that comprise that following (2-1-1) to (2-1-2) is described:
(2-1-1). by what take in a-1, be used in cotton or/and fiber crops, or its yarn, or its fabric implement degreasing or and the combined treatment device I of bleaching process discharge containing the look aqueous solution, for give the paper pulp operation processed of taking in a-2 degreasing or and delignification or and the combined treatment device II of bleaching process, for its do degreasing or and delignification operation batching in Substitute For Partial or whole new water or and alkali material;
(2-1-2). by what take in a-1, be used in cotton or/and fiber crops, or its yarn, or its fabric implement degreasing or and bleaching process after combined treatment device I discharge clean operation section contain the look aqueous solution, for give the paper pulp operation processed of taking in a-2 degreasing or and the combined treatment device II of bleaching process, for its do degreasing or and delignification or with bleaching process after sieve and wash slurry process Substitute For Partial or whole clear water that newly adds;
(2-2). between the bleaching in the a-2 (2-1) Suo Shu and the production process of non-bleached pulp product, implement a-2 and take applying mechanically of bleaching in combined treatment device II and the water between the operation device of non-bleached pulp product, comprise any one or more the combination described in (2-2-1) to (2-2-5) as follows:
(2-2-1). the deinking operation treatment unit with waste paper bleach regenerator pulp product processed is discharged containing the look aqueous solution, for give manufacture-illegal bleached pulp product degreasing or and delignification operation treatment unit, for its do to substitute or part substitute used in batching and new water;
(2-2-2). the deinking operation treatment unit with waste paper bleach regenerator pulp product processed is discharged containing the look aqueous solution, for the pulping operation treatment unit that gives waste paper manufacture-illegal bleach regenerator pulp product processed, for its do to substitute or part substitute used in batching and new water;
(2-2-3). by mechanical process, chemical mechanical pulping, high-temperature cooking process, blasting procedure, enzyme process any bleached pulp product processed degreasing or and delignification operation treatment unit discharge containing the look aqueous solution, for give mechanical process, chemical mechanical pulping, high-temperature cooking process, blasting procedure, enzyme process any manufacture-illegal bleached pulp product degreasing or and delignification operation treatment unit, for its do to substitute or part substitute used in batching and new water;
(2-2-4). at the bleached pulp processed (2-2-1) to (2-2-3) Suo Shu, after its bleaching, sieve and wash bleached pulp operation recirculated water used, after outer row, be used to the deinking of (2-2-1) to (2-2-3) described manufacture-illegal bleached pulp, or degreasing or and delignification after the cycling use of water of sieving and washing non-bleached pulp operation, and this is used to deinking, or degreasing or and delignification after the cycling use of water of sieving and washing non-bleached pulp operation, after outer row, be made for again and substituted or the described deinking of part alternative (2-2-1) to (2-2-3), or degreasing or and the batching of delignification operation in used and new water,
(2-2-5). at a-1, the a-2 (2-1) Suo Shu, between the upstream and downstream treating processes at it in separately, the convection current of vegetable fibre and water is set, the combination of any one or more that comprise that following (2-2-5-1) to (2-2-5-5) is described:
(2-2-5-1). by I, in cotton or/and the degreasing of fiber crops and yarn thereof, fabric or and bleaching process treating processes in, by in washing operation comprise second or/and the 3rd or/and the 4th solid-liquid separation gained containing look washing water, upper confession give and doing after a collection of poor quality cotton or/and the degreasing of fiber crops and yarn thereof, fabric or and bleaching process treating processes in batching water;
(2-2-5-2). by II, slurrying degreasing or and delignification operation treating processes in, by degreasing or and delignification after screening the pulp or/and in washing operation gained comprise second or/and the 3rd or/and the 4th solid-liquid separation gained containing look washing water, upper confession give do slurrying degreasing or and delignification operation treating processes in batching water;
(2-2-5-3). by II, after association with pulp bleaching operation the aqueous solution containing SYNTHETIC OPTICAL WHITNER of gained in the shove of doing operation, upper confession give the degreasing done before association with pulp bleaching or and delignification operation treating processes in batching water;
(2-2-5-4). by II, in papermaking papermaking or papermaking slurrying dregs of rice operation treating processes, by papermaking intermediate circulating water used, upper confession give do paper pulp degreasing or and delignification or and bleaching process treating processes in, do screening the pulp or/and washing or/and batching water;
(2-2-5-5). by II, in screening the pulp or/and in pulp washing operation treating processes screening the pulp used or/and the recirculated water of pulp washing, upper confession give do paper pulp degreasing or and delignification or and bleaching process make batching water.
3. clean preparation method as claimed in claim 1, its feature comprises: wherein relate to the disposal and utilization to gained body refuse in black liquor regeneration, circulating water treatment process, specifically following (3-1) to (3-6) described any or their combination:
(3-1). use magnesium hydroxide as claimed in claim 1 or/and calcium hydroxide or/and calcium oxide, at the black liquor to containing look, carry out precipitate and decolorization regeneration, when obtaining regenerated alkaline clear liquid, also obtain calcic or/and the body refuse of the assorted many organic acid salts of vegetable fibre hydrolysis of magnesium, by this body refuse through calcination process, can obtain calcium oxide again or/and magnesium oxide material, this material becomes magnesium hydroxide or/and calcium hydroxide can return to the aforesaid manipulation of regeneration to black liquor again through contacting with water;
(3-2). at a-1, the a-2 (2-1) Suo Shu, be used in a-1 or/and a-2 takes combined treatment device I in II, to the degreasing of vegetable fibre or and black liquor that delignification produces, with calcium hydroxide or/and magnesium hydroxide or/and calcium oxide is implemented regeneration, through precipitation, solid-liquid separation process device, process, the calcic of gained is or/and the body refuse of the assorted many organic acid salts of vegetable fibre hydrolysis of magnesium, or and at a-1 or/and a-2 takes combined treatment device I in II, circulating water treatment operation uses calcium hydroxide or/and magnesium hydroxide is implemented precipitation, solid-liquid separation process device is processed the same calcic of gained or/and the body refuse of the assorted many organic acid salts of magnesium, for giving garbage combustion device, allow its work prepare burden with alkaline assistant to the garbage cracking of micro-negative pressure thermo-cracking closed tin, to play rubbish, at high temperature decomposite the neutralizing agent effect of corrodibility acid mist cut, or/and make the resistance dissolubility auxiliary agent batching to gained ashes after waste incineration with it, to play a part the passivation of contained heavy metal in ashes, it is water-repellancy stripping,
(3-3). with (3-1), or/and the body refuse (3-2) should mix by paper fiber mutually with separated dump non-in vegetable fibre pulping process processed, be used as the batching of Nutrition Soil or composite fertilizer;
(3-4). with (1-1) described solid-liquid separation, its resulting body refuse, or/and (3-1) or/and (3-2) described body refuse, as the batching of cement processed;
(3-5). with (1-1) or/and (3-1) or/and (3-2) described body refuse, as the weighting agent batching of paper;
(3-6). with (1-1) or/and (3-1) or/and (3-2) described body refuse, after dehydrating as the weighting agent batching of rubber, plastics.
4. clean preparation method as claimed in claim 1, its feature comprises: wherein relate to allocation processing and the utilization of external draining, specifically following (4-1) to (4-4) described any or their combination:
(4-1) known technology in .An composite fertilizer and agricultural fertilizer field, composite fertilizer fills a prescription as is well known, or near the grown place of actual measurement gained in the required water in farmland the mole number ratio of processable inorganic nutritive element be related to requirement, carry out the deinking in allocation processing plant-fiber product field, degreasing, delignification, bleaching, sieve and wash, arbitrary operation of copy paper is wanted outer row's water after producing, processable inorganic nutritive element in described water, after allocation processing, at least comprise potassium, sodium, calcium, magnesium, sulphur, phosphorus, silicon, nitrogen, chlorine, boron, iron, aluminium, manganese, zinc, copper, the combination of one or more of molybdenum element, described outer row's water, if sprayed or drip irrigation is applied to field as liquid composite fertilizer, wherein the total concn of processable inorganic salt must add water move to≤2 ‰, and make the muriate of sodium wherein or/and vitriol is less than 1 ‰,
(4-2). the mole number ratio relation of processable inorganic nutritive element in the water that near the farmland, grown place in known composite fertilizer formula or actual measurement gained as described in (4-1) needs, come to want the nutritive element in outer water of discharging after allocation processing, mole number ratio relation and the variation range of processable inorganic nutritive element in described water, at least comprise as described below: (20.6 ~ 209.6) potassium: (0.098 ~ 19.0) sodium: (1.3 ~ 12.7) calcium: (0.8 ~ 4.1) magnesium: (5.4 ~ 18.3) sulphur: (0 ~ 110.3) chlorine: (26.1 ~ 103.6) phosphorus: (120.3 ~ 659) nitrogen: (0.2 ~ 1.5) iron: (0 ~ 1.7) zinc: (0 ~ 15.6) boron: (0 ~ 2.4) manganese: (0 ~ 0.8) copper: (0 ~ 0.3) molybdenum,
(4-3). the mole number ratio relation of processable inorganic nutritive element in the water that near the farmland, grown place in known composite fertilizer formula or actual measurement gained as described in (4-1), (4-2) needs, come to want the nutritive element in outer water of discharging after allocation processing, the mole number ratio relation of processable inorganic nutritive element in described water, any that at least comprises that following (4-3-1) to (4-3-5) is described or their combination:
(4-3-1). the mole ratio by meeting the full composite fertilizer in known a kind of gardens core nutritive element, is deployed into identical with it: (20.6) potassium: (0.098) sodium: (12.7) calcium: (4.1) magnesium: (18.3) sulphur: (8.2) chlorine: (26.1) phosphorus: (120.3) nitrogen: (0.2) iron: (0.1) zinc: (0.5) boron: (0.1) manganese: (0.033) copper: (0.1) molybdenum;
(4-3-2). the mole ratio by meeting known wide spectrum I type foliage fertilizer core nutritive element, is deployed into identical with it: (209.6) potassium: (11.2) sodium: (2.1) calcium: (1.4) magnesium: (5.4) sulphur: (106) chlorine: (103.6) phosphorus: (601.6) nitrogen: (0.9) iron: (0.7) zinc: (12.4) boron: (1.8) manganese: (0.6) copper: (0.2) molybdenum;
(4-3-3). the mole ratio by meeting known wide spectrum I type foliage fertilizer core nutritive element, is deployed into identical with it: (177.5) potassium: (18.2) sodium: (1.3) calcium: (0.8) magnesium: (6.4) sulphur: (58.8) phosphorus: (616.1) nitrogen: (0.9) iron: (1.7) zinc: (15.6) boron: (2.4) manganese: (0.6) copper: (0.2) molybdenum;
(4-3-4). the mole ratio by meeting known linen-cotton class foliar compound fertilizer core nutritive element, is deployed into identical with it: (163.9) potassium: (18.0) sodium: (2.1) calcium: (1.4) magnesium: (5.8) sulphur: (107.3) chlorine (56.6) phosphorus: (659) nitrogen: (1.1) iron: (0.7) zinc: (15.6) boron: (1.8) manganese: (0.8) copper: (0.2) molybdenum;
(4-3-5). the mole ratio by the required composite fertilizer's core nutritive element in 50,000 mu of farmlands that meet an actual measurement, is deployed into required with it: (165) potassium: (19.0) sodium: (2.5) calcium: (1.5) magnesium: (6.0) sulphur: (110.3) chlorine: (60.0) phosphorus: (650) nitrogen: (1.5) iron: (0.7) zinc: (14.6) boron: (1.5) manganese: (0.6) copper: (0.3) molybdenum.
5. clean preparation method as claimed in claim 1, its feature comprises: the vegetable fibre wherein relating to, at least comprise: cotton, any of flaxen fiber crop, comprise cotton stalk, waste of flax, straw, wheat straw, reed, rape stalk, maize straw, broomcorn straw, soybean stalk, castor-oil plant stalk, any of tobacco leaf bar is at interior agricultural crop straw, comprise Carex meyeriana, Herba Eichhorniae, water peanut, Herba Solidaginis, Value of Spartina Anglica, any of Herba Eupatorii Odorati is in interior weeds, comprise Ramulus Mori, poplar tree, eucalyptus, any of bamboo willow is interior leaf wood, needlebush, bamboo, and wood working or the useless weedtree of abandoning for construction industry, the combination of any one or more new plant fibers of the bagasse that sugar-refining industry dumps, and be at least the combination that comprises waste paper, useless cloth, ancient any one or more cotton waste and old plant-fiber products, also comprise any of cow dung, horsehit.
6. clean preparation method as claimed in claim 1, any that its feature also comprises that (6-1) to (6-3) is as follows described or their combination:
(6-1). by the combined treatment device I (2-1) Suo Shu, be used in to cotton or/and fiber crops or its yarn or its fabric implement degreasing or and the rinsing operation of discharging of bleaching process treatment unit in contain first or and for the second time solid-liquid separation gained containing look outer draining, for giving in (2-1) described combined treatment device II, at least comprise and use cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, bagasse, the degreasing of the plant fiber material processed paper pulp operation of any one or more of cow dung in being combined in or with the treatment unit of delignification operation, making the batching of the solid liquid phase mixing of first fiber uses, or and aforementioned I in to the cotton or/and weight ratio of fiber crops or the material treatment capacity of its yarn or its fabric and the fibre material treatment capacity of the paper pulp operation processed in aforementioned II, all with count≤1:1 of over dry plant fiber material weight,
(6-2). or/and will at least comprise in (2-1) described combined treatment device II, with cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bamboo willow, bagasse, the plant fiber material processed bleached pulp product sequence of any one or more of cow dung in being combined in discharged contains and before adding bleaching assistant, does first or contain the look aqueous solution with solid-liquid separation for the second time operates gained, for giving, comprise cotton stalk, waste of flax, straw, wheat straw, reed, Ramulus Mori, poplar tree, eucalyptus, bagasse, any one or more of cow dung are combined in the degreasing of interior plant fiber material manufacture-illegal bleached pulp product or use with the batching of delignification operation, or and process the weight of material ratio of aforementioned bleached pulp processed and manufacture-illegal bleached pulp, all with over dry plant fiber material weighing scale, at least with >=6:3,
(6-3). or/and by (2-1) described combined treatment device II, contain the non-bleached pulp product of degreasing processed degreasing or and delignification operation do first or and for the second time solid-liquid separation operation gained contain the look aqueous solution, or/and (2-1) is described with in combined treatment device I, cotton or/and fiber crops or its yarn or its fabric are implemented degreasing or and the bleaching process rinsing operation of discharging in contain first or and for the second time the outer row of solid-liquid separation gained containing the look aqueous solution, with (2-1) described II, the non-suitable paper fibrous residue that the wind riddle operation break-down of vegetable fibre is arranged, or/and non-suitable paper fibrous residue combustion ashes, or/and should make the formed feces of livestock and poultry of feed by paper fibrous residue with non-, or and flyash, the gypsum body refuse of industrial by-product, the ironic hydroxide body refuse of industrial by-product, the body refuse of water treatment, fermentative Production organic acid is discharged one or more body refuses that combine of mycelium slag charge, or and comprise yellow mud, potter's clay, river silt, the mine tailings in wilkinite or china clay or attapulgite ore deposit, the earth material of one or more combinations of the waste residue material after culturing edible fungus, or and prepare beverage or/and one or more combinations of the adsorption bleaching body refuse dumping in medicine process containing waste active carbon or/and carclazyte or/and diatomaceous useless adsorption bleaching slag material, press (outer row is containing the look aqueous solution): (slag is or/and ight soil for over dry, or and body refuse, or and earth material, or and useless adsorption bleaching slag material) weight ratio=1~3:1, by liquid, Gu material is mixed mutually, obtain wet compound manure, or be dried and obtain dry compound manure again.
7. clean preparation method as claimed in claim 1, its also feature comprise: select any one or their combination as claim 1 to 6.
8. implement a kind of clustered aggregates of clean preparation method as described in claim 1 to 6, its feature at least comprise (8-1) as follows or (8-1) with (8-2) to any one or more the combination described in (8-6):
(8-1). in the combination unit I (2-1) Suo Shu or/and among II, be provided with to vegetable fibre implement deinking or degreasing or and delignification after the black liquor that generates comprise contain admixture magnesium hydroxide or/and calcium hydroxide or/and stirring after calcium oxide, precipitation, solid-liquid separation or and unit or the combination unit of washing precipitation function;
(8-2). be provided with between (8-1) described combination unit I and II, be provided with the mass transfer channel containing the look aqueous solution from I gained of carrying from I to II; The oven dry weight productivity ratio of the processing fibre material of described I and II, is controlled at≤1:1;
(8-3). the paper pulp operation of the degreasing manufacture-illegal bleached pulp operation in (8-1) described combination unit II and degreasing and bleaching degreasing processed and bleaching known be or/and between the combination unit of nonstandard configuration, be provided with from the former backward person carry from the denseest of the former gained or and time dense mass transfer channel that contains the look aqueous solution; The paper pulp of described manufacture-illegal bleached pulp and degreasing processed and bleaching, the oven dry weight productivity ratio of the processing fibrous material of its combination unit, is controlled at " the non-bleaching of W/W bleaching "≤4:6;
(8-4). in (8-1) described combination unit I or/and II, in Yu Yong Nutrition Soil composite fertilizer industrial field b, compoiste fertilizer processed is known or/and between the combination unit III of nonstandard configuration, be provided with from II or/and I to III, carry from II or/and I gained containing the look aqueous solution, it is at least the non-suitable paper fibrous residue from II gained, or/and its combustion ashes, or/and the body refuse going out from the water purification sedimentation and filtration of II gained, or/and add the mass transfer channel of making the formed feces of livestock and poultry of feed with it; Or/and aforementioned combination unit I is or/and combination unit II, with the oven dry weight productivity ratio of the processing solid material of combination unit III, be controlled at≤1:0.8;
(8-5). the papermaking papermaking of (8-1) described combination unit II or the intermediate circulating water in papermaking slurrying dregs of rice operation or and its combination unit of purifying waste water and II in paper pulp combination unit processed between, be provided with from the former person carries the water after precipitation purifies backward mass transfer channel;
(8-6). in (8-1) described combination unit II, screening the pulp operation treating processes dilution circulating water system device used and paper pulp degreasing or and the dosing unit of delignification operation between, be provided with by screening the pulp operation treating processes dilution recirculated water used for give do paper pulp degreasing or and bleaching process make the mass transfer channel of batching water;
Described mass transfer channel, refers to pipeline or/and the combination of transport trolley.
9. the purposes of claim 1 to 8, at least comprise: containing cotton, fiber crops, cotton yarn, cotton ramie blended spinning yarn, cotton fabric, ramie cotton fabric, the deinking of any of paper pulp, or degreasing or and delignification or and the production equipment of bleach product, or/and containing the production equipment of papermaking, or/and containing liquid composite fertilizer, solid composite fertilizer, Nutrition Soil, soil ceramic tile, mortar and concrete product, non-human aqueous rinsing liquid used, in the enterprise or industrial park of the production equipment of vermiculture, with present method realize multi-product production field in, outer horizontal stroke, longitudinally mass transfer coupling, to reach the object of the continuable Linking Development of harmonization of plant-fiber product self and the before-mentioned products of being taken.
CN201210488290.XA 2012-07-04 2012-11-26 Clean production method of plant fiber product Pending CN103523945A (en)

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