CN103522654A - Metal cladding layer transparent protective layer structure and process method thereof - Google Patents
Metal cladding layer transparent protective layer structure and process method thereof Download PDFInfo
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- CN103522654A CN103522654A CN201310469310.3A CN201310469310A CN103522654A CN 103522654 A CN103522654 A CN 103522654A CN 201310469310 A CN201310469310 A CN 201310469310A CN 103522654 A CN103522654 A CN 103522654A
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- acrylic acid
- protective clear
- clear layer
- water soluble
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Abstract
The invention provides a metal cladding layer transparent protective layer structure and a process method thereof. The metal cladding layer transparent protective layer consists of an oil soluble macromolecule transparent protective layer, a water soluble macromolecule transparent protective layer and a metal cladding layer which are coated from top to bottom, the protective layer structure is composed of two layers of transparent protective layers, the water soluble macromolecule transparent protective layer contacted with the surface of the metal cladding layer forms the first layer, and the oil soluble macromolecule transparent protective layer which covers on the water soluble macromolecule transparent protective layer forms the second layer. The first layer is used for preventing other organic or inorganic reagents from playing eroding and discoloring roles in the metal cladding layer; and the second layer is used for isolating the water soluble macromolecule transparent protective layer from contacting outer vapor water and liquid water, enhancing the stability of the first layer, and besides endowing the entire protection layer with corrosion resistance and wear resistance.
Description
Technical field
The present invention relates to a kind of coat of metal protective clear layer structure and process thereof.
Background technology
In recent years, along with automobile, household electrical appliance and corresponding decoration industrial expansion and the day by day raising of people to beautify life demand, industrial operation person also further improves requirements such as the ornamental and decay resistances of product.Surface metal coating technology is that the marginality new technology of utilizing the subjects such as modern physics, metallography and electrochemistry interpenetrates, crosses one another to change the institutional framework of product surface or depositing one or more layers metal film on original surface, to reach property as obtained the process with metal finishing outward appearance etc. of workpiece.Surface coating technique is Surface Engineering and the important component part of manufacturing engineering again, mainly comprises at present Vacuum Deposition, chemical plating, plating and Brush Plating etc.
Due to the coat of metal generally thinner (0.05 μ m~5.0 μ m), cause part metals particularly compared with ripple metal alive, as the surface of aluminium, silvering is vulnerable to external influence, the phenomenons such as variable color, oxidation, rotten and damage to occur as light, oxygen, soda acid, scratch.In order to improve colour stability, corrosion resistance and the character such as wear-resisting of coating; the methods such as alloy that dealer conventionally can take chemical passivation, electrochemical passivation or plate the noble metals such as the chemically stable gold of one deck, palladium, rhodium, indium or noble metal again, but all there is complex process in these methods, its application that improved degree finite sum high in cost of production drawbacks limit.The organic polymer transparent lamina that forms one deck densification at coating surface by simple dipping, spraying or electrophoresis process just effectively mask erosion medium, raising surface abrasion resistance, prevent variable color.Yet can there is serious variable color after contacting and even destroy the phenomenons such as coating in the organic solvent in actual mechanical process in most of Polymer Solutions, monomer, curing agent etc. and coating particularly Vacuum Deposition, chemical plating metal coating.Although can there is not the phenomenons such as coating color, damage after contacting with the coat of metal in a small amount of water soluble polymer clear solution on the other hand; but be exposed in air due to after this family macromolecule film forming; moisture in meeting absorbed air; cause protective layer character variation, affect the stability that matrix particularly has ferrous components matrix.
Therefore how to find a kind of both easyly, not only do not destroy coating and cost but also low transparent protective layer technology, there is important practical significance.
Summary of the invention
The object of the invention is; overcome existing coat of metal protective clear layer technological deficiency; provide a kind of new metal coating surface to form transparent protective layer preparation method and protective layer structure, meet the requirement of the performances such as and metallic luster wear-resisting, corrosion-resistant to the coat of metal, texture decoration.Specific embodiment of the invention scheme is:
A protective clear layer structure, described coat of metal protective clear layer consists of the oil-soluble macromolecule protective clear layer, water soluble polymer protective clear layer and the coat of metal that apply from top to down.
Further, the transparency protected layer thickness of described water soluble polymer is 0.02 μ m~100.0 μ m.
Further, the transparency protected layer thickness of described oil-soluble macromolecule is 0.05 μ m~500.0 μ m.
The present invention also comprises a kind of coat of metal protective clear layer process, it is characterized in that, comprises the following steps:
(1) utilize dipping, spraying, electrostatic spraying or brushing method to prepare the even water soluble polymer transparent membrane of one deck at metal or alloy coating surface;
(2) treat that water soluble polymer hyaline membrane bone dry forms water soluble polymer protective clear layer;
(3) on the water soluble polymer hyaline layer that utilizes dipping, spraying, electrostatic spraying or brushing method to form in step (2), prepare one deck oil-soluble macromolecule transparent membrane;
(4) after solidifying completely or being dried, form oil-soluble macromolecule protective clear layer.
Further, in described water soluble polymer transparent membrane component, at least contain acrylic acid, methacrylic acid, acrylic acid sodium salt, sodium salt of methacrylic acid, acrylic acid sylvite, metering system acid potassium salt, acrylic acid lithium salts, methacrylic acid lithium salts, acrylic acid calcium salt, metering system acid calcium salt, acrylic acid magnesium salts, methacrylic acid magnesium salts, acrylic acid zinc salt, methacrylic acid zinc salt, acrylic acid barium salt, methacrylic acid barium salt, acrylic acid ammonium salt, methacrylic acid ammonium salt, acrylamide, Methacrylamide, hydrolyzed polyacrylamide, acrylic acid glycol ester, acrylic acid glycerine ester, diethylene glycol (DEG), bisphenol A-type diacrylate, Bisphenol F type diacrylate, vinylpyrrolidone, quaternary amine, amino acid, glucose, ethylene glycol, Arabic gum, algin sodium, bone meal, gelatin, casein, silicon alkoxide, maleic anhydride, vinyl alcohol, starch derivatives, carboxymethyl cellulose, methylcellulose, ethyl cellulose, one of hydroxyethylcellulose.
Further, in oil-soluble macromolecule transparent membrane component, at least contain one of polyurethane transparent paint, transparent epoxy resin paint, the acrylic acid colored varnish, the NC Nitroncellulose colored varnish, the alkyd resins colored varnish, UV cured transparent resin.
Compared with prior art; the present invention has following beneficial effect: protective layer structure of the present invention is comprised of two-layer protective clear layer; the water soluble polymer hyaline membrane applying at metal coating surface forms ground floor, has covered again oil-soluble macromolecule hyaline membrane and form the second layer on it.Wherein the effect of ground floor is to prevent that other organic or inorganic reagent is to the erosion of the coat of metal, discoloration; the effect of the second layer is the transparent and extraneous vapor water of exclusion of water soluble macromolecular and the contacting of liquid water; improve the stability of ground floor, give wear-resisting, the decay resistance of whole protective layer simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation of existing silver-plated iron craftworks.
Fig. 2 is that the present invention is in iron craftworks silver-plated surface protective clear layer example schematic.
Fig. 3 is existing plastic toy aluminium plated surface schematic diagram.
Fig. 4 is that the present invention is in plastic toy aluminium plated surface protective clear layer example schematic.
In figure: 10
-iron skeleton, 20
-epoxy resin layer, 30
-silvering, 40
-water soluble polymer protective clear layer, 50
-oil-soluble macromolecule protective clear layer, 60
-plastic substrate, 70
-aluminium coat.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
A protective clear layer structure, is characterized in that, described coat of metal protective clear layer consists of the oil-soluble macromolecule protective clear layer 50 by applying from top to down, water soluble polymer protective clear layer 40 and the coat of metal 30 (70).
Water soluble polymer protective clear layer 40 thickness are 0.02 μ m~100.0 μ m.
Oil-soluble macromolecule protective clear layer 50 thickness are 0.05 μ m~500.0 μ m.
Embodiment 1: iron craftworks protective clear layer embodiment.
Fig. 1 is the structural representation of existing silver-plated iron craftworks, has epoxy resin protective layer 20 on iron craftworks iron skeleton 10, then by Vacuum Deposition, chemical plating, plating or Brush Plating, forms one deck silvering 30.
As shown in Figure 2, described iron silver-plated surface protective clear layer structure comprises from top to down: oil-soluble macromolecule protective clear layer 50, water soluble polymer protective clear layer 40, silvering 30
, epoxy resin layer 20, iron skeleton 10.
Preparation method:
The present invention adopts dipping at metal coating surface, the methods such as spraying or brushing are prepared the even water soluble polymer transparent membrane of one deck, wherein in water soluble polymer transparent configuration or in synthon, at least contain acrylic acid, methacrylic acid, acrylic acid sodium salt, sodium salt of methacrylic acid, acrylic acid sylvite, metering system acid potassium salt, acrylic acid lithium salts, methacrylic acid lithium salts, acrylic acid calcium salt, metering system acid calcium salt, acrylic acid magnesium salts, methacrylic acid magnesium salts, acrylic acid zinc salt, methacrylic acid zinc salt, acrylic acid barium salt, methacrylic acid barium salt, acrylic acid ammonium salt, methacrylic acid ammonium salt, acrylamide, Methacrylamide, hydrolyzed polyacrylamide, acrylic acid glycol ester, acrylic acid glycerine ester, diethylene glycol (DEG), bisphenol A-type diacrylate, Bisphenol F type diacrylate, vinylpyrrolidone, quaternary amine, amino acid, glucose, ethylene glycol, Arabic gum, algin sodium, bone meal, gelatin, casein, silicon alkoxide, maleic anhydride, vinyl alcohol, starch derivatives, carboxymethyl cellulose, methylcellulose, ethyl cellulose, one of hydroxyethylcellulose.Water soluble polymer transparent membrane thickness, between 0.02 μ m~100.0 μ m, enters next procedure after drying completely.
After water soluble polymer transparent membrane bone dry, adopt again the methods such as dipping, spraying or brushing to prepare in the above one deck oil-soluble macromolecule transparent membrane, after solidifying completely or being dried, form wear-resisting, corrosion-resistant and transparent coat of metal protective layer.Transparent one of polyurethane transparent paint, transparent epoxy resin paint, the acrylic acid colored varnish, the NC Nitroncellulose colored varnish, the alkyd resins colored varnish, UV cured transparent resin of at least containing of oil-soluble macromolecule wherein.The dried thickness of oil-soluble macromolecule transparent membrane is better between 0.05 μ m~500.0 μ m.
Embodiment 2: plastic toy goods aluminium plated surface protective clear layer example
Fig. 3 is the structural representation of the existing plastic toy of aluminizing, and plastic substrate 60 surfaces form one deck aluminium coat 70 by Vacuum Deposition.
Fig. 4 is the present invention in plastic toy aluminium plated surface protective clear layer example schematic.Described iron craftworks comprises from top to down: oil-soluble macromolecule protective clear layer 50, water soluble polymer protective clear layer 40, silver-colored aluminium lamination 70
, plastic substrate 60.
The present invention adopts dipping at metal coating surface, the methods such as spraying or brushing are prepared the even water soluble polymer transparent membrane of one deck, wherein in water soluble polymer transparent configuration or in synthon, at least contain acrylic acid, methacrylic acid, acrylic acid sodium salt, sodium salt of methacrylic acid, acrylic acid sylvite, metering system acid potassium salt, acrylic acid lithium salts, methacrylic acid lithium salts, acrylic acid calcium salt, metering system acid calcium salt, acrylic acid magnesium salts, methacrylic acid magnesium salts, acrylic acid zinc salt, methacrylic acid zinc salt, acrylic acid barium salt, methacrylic acid barium salt, acrylic acid ammonium salt, methacrylic acid ammonium salt, acrylamide, Methacrylamide, hydrolyzed polyacrylamide, acrylic acid glycol ester, acrylic acid glycerine ester, diethylene glycol (DEG), bisphenol A-type diacrylate, Bisphenol F type diacrylate, vinylpyrrolidone, quaternary amine, amino acid, glucose, ethylene glycol, Arabic gum, algin sodium, bone meal, gelatin, casein, silicon alkoxide, maleic anhydride, vinyl alcohol, starch derivatives, carboxymethyl cellulose, methylcellulose, ethyl cellulose, one of hydroxyethylcellulose.Water soluble polymer transparent membrane thickness, between 0.02 μ m~100.0 μ m, enters next procedure after drying completely.
After water soluble polymer transparent membrane bone dry, adopt again the methods such as dipping, spraying or brushing to prepare in the above one deck oil-soluble macromolecule transparent membrane, after solidifying completely or being dried, form wear-resisting, corrosion-resistant and transparent coat of metal protective layer.Transparent one of polyurethane transparent paint, transparent epoxy resin paint, the acrylic acid colored varnish, the NC Nitroncellulose colored varnish, the alkyd resins colored varnish, UV cured transparent resin of at least containing of oil-soluble macromolecule wherein.The dried thickness of oil-soluble macromolecule transparent membrane is better between 0.05 μ m~500.0 μ m.
In addition, water soluble polymer of the present invention is transparent, oil-soluble macromolecule is transparent also can select different colours material or add the composition of different colours to reach special metallic mirror surface effect, meets the different needs.
Coat of metal protective clear layer technology of the present invention can be widely used in the fields such as handicraft, toy, stationery, decoration, finishing, electronic device housing, household appliances shell, packing box, packaging bag.
The foregoing is only preferred embodiment of the present invention, all equalizations of doing according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.
Claims (6)
1. a coat of metal protective clear layer structure, is characterized in that, described coat of metal protective clear layer consists of the oil-soluble macromolecule protective clear layer, water soluble polymer protective clear layer and the coat of metal that apply from top to down.
2. a kind of coat of metal protective clear layer structure according to claim 1, is characterized in that, the transparency protected layer thickness of described water soluble polymer is 0.02 μ m~100.0 μ m.
3. a kind of coat of metal protective clear layer structure according to claim 1, is characterized in that, the transparency protected layer thickness of described oil-soluble macromolecule is 0.05 μ m~500.0 μ m.
4. a coat of metal protective clear layer process, is characterized in that, comprises the following steps:
(1) utilize dipping, spraying, electrostatic spraying or brushing method to prepare the even water soluble polymer transparent membrane of one deck at metal or alloy coating surface;
(2) treat that water soluble polymer hyaline membrane bone dry forms water soluble polymer protective clear layer;
(3) on the water soluble polymer hyaline layer that utilizes dipping, spraying, electrostatic spraying or brushing method to form in step (2), prepare one deck oil-soluble macromolecule transparent membrane;
(4) after solidifying completely or being dried, form oil-soluble macromolecule protective clear layer.
5. a kind of coat of metal protective clear layer process according to claim 4, is characterized in that, in described water soluble polymer transparent membrane component, at least contains acrylic acid, methacrylic acid, acrylic acid sodium salt, sodium salt of methacrylic acid, acrylic acid sylvite, metering system acid potassium salt, acrylic acid lithium salts, methacrylic acid lithium salts, acrylic acid calcium salt, metering system acid calcium salt, acrylic acid magnesium salts, methacrylic acid magnesium salts, acrylic acid zinc salt, methacrylic acid zinc salt, acrylic acid barium salt, methacrylic acid barium salt, acrylic acid ammonium salt, methacrylic acid ammonium salt, acrylamide, Methacrylamide, hydrolyzed polyacrylamide, acrylic acid glycol ester, acrylic acid glycerine ester, diethylene glycol (DEG), bisphenol A-type diacrylate, Bisphenol F type diacrylate, vinylpyrrolidone, quaternary amine, amino acid, glucose, ethylene glycol, Arabic gum, algin sodium, bone meal, gelatin, casein, silicon alkoxide, maleic anhydride, vinyl alcohol, starch derivatives, carboxymethyl cellulose, methylcellulose, ethyl cellulose, one of hydroxyethylcellulose.
6. a kind of coat of metal protective clear layer process according to claim 4; it is characterized in that, in oil-soluble macromolecule transparent membrane component, at least contain one of polyurethane transparent paint, transparent epoxy resin paint, the acrylic acid colored varnish, the NC Nitroncellulose colored varnish, the alkyd resins colored varnish, UV cured transparent resin.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103928756A (en) * | 2014-03-19 | 2014-07-16 | 联想(北京)有限公司 | Electronic device processing method |
CN106989499A (en) * | 2017-02-08 | 2017-07-28 | 福建省锐驰电子科技有限公司 | A kind of manufacture craft of the air-conditioning curved panel with metal-like |
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JP3819296B2 (en) * | 1999-12-21 | 2006-09-06 | アルコア インコーポレイテッド | Copolymer primer for aluminum alloy food and beverage containers |
US20070298246A1 (en) * | 2006-06-26 | 2007-12-27 | Fabricas Monterrey, S.A. De C.V. | Corrosion-inhibiting coating for metal substrates and corrosion-resistant article |
CN102774112A (en) * | 2011-05-10 | 2012-11-14 | 上海建冶科技工程股份有限公司 | Alloy resin composite anticorrosion coating for steel structure in maritime work environment and construction process thereof |
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US20030049486A1 (en) * | 1999-07-19 | 2003-03-13 | Wim J. Van Ooij | Silane coatings for metal |
JP3819296B2 (en) * | 1999-12-21 | 2006-09-06 | アルコア インコーポレイテッド | Copolymer primer for aluminum alloy food and beverage containers |
US20070298246A1 (en) * | 2006-06-26 | 2007-12-27 | Fabricas Monterrey, S.A. De C.V. | Corrosion-inhibiting coating for metal substrates and corrosion-resistant article |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103928756A (en) * | 2014-03-19 | 2014-07-16 | 联想(北京)有限公司 | Electronic device processing method |
CN106989499A (en) * | 2017-02-08 | 2017-07-28 | 福建省锐驰电子科技有限公司 | A kind of manufacture craft of the air-conditioning curved panel with metal-like |
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Effective date of registration: 20161221 Address after: 350108 Minhou County, Fujian Province town of the town on the streets of the source of the Palace Road, No. 200, No. Patentee after: Minjiang University Address before: 350015 Fujian province Jiangbin East Road No. 69 Mawei Kuiqi Jiayuan No. 4 1206 Patentee before: Ma Liang |
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Granted publication date: 20160817 Termination date: 20191010 |