CN103521906B - The butt-joint mould of infrared metal honeycomb burner plate - Google Patents
The butt-joint mould of infrared metal honeycomb burner plate Download PDFInfo
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- CN103521906B CN103521906B CN201310462288.XA CN201310462288A CN103521906B CN 103521906 B CN103521906 B CN 103521906B CN 201310462288 A CN201310462288 A CN 201310462288A CN 103521906 B CN103521906 B CN 103521906B
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- dynamical element
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- 239000002184 metal Substances 0.000 title claims abstract description 41
- 238000009413 insulation Methods 0.000 claims abstract description 16
- 238000003466 welding Methods 0.000 claims description 45
- 230000007423 decrease Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 229910052573 porcelain Inorganic materials 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000000505 pernicious effect Effects 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/12—Radiant burners
- F23D14/14—Radiant burners using screens or perforated plates
- F23D14/145—Radiant burners using screens or perforated plates combustion being stabilised at a screen or a perforated plate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/48—Nozzles
- F23D14/58—Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2203/00—Gaseous fuel burners
- F23D2203/10—Flame diffusing means
- F23D2203/104—Grids, e.g. honeycomb grids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2212/00—Burner material specifications
- F23D2212/10—Burner material specifications ceramic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2213/00—Burner manufacture specifications
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Gas After Treatment (AREA)
- Resistance Welding (AREA)
Abstract
The butt-joint mould of infrared metal honeycomb burner plate includes patrix and counterdie; Patrix includes upper mounting plate, insulation board, upper rail plate, top electrode, upper dynamical element and cone core rod, upper mounting plate is fixedly connected with insulation board, insulation board is fixedly connected with upper rail plate, the guide groove of upper rail plate and the guide rail of top electrode move and are connected, and top electrode can be moved in the guide groove of upper rail plate; Upper dynamical element is fixedly connected with insulation board, and the unit head of dynamical element is connected with cone core rod, and the outer conical surface of cone core rod is positioned at the internal conical surface of top electrode, and the outer conical surface of cone core rod contacts with the internal conical surface of top electrode; Compress Spring is provided with between upper rail plate and top electrode, Compress Spring is compressed between upper rail plate and top electrode, when cone core rod moves down, the elastic force that cone core rod overcomes Compress Spring is pushed to electrode and is moved, and annulus and corrugated annulus is clamped and welds together.
Description
Technical field
The present invention relates to a kind of butt-joint mould of infrared metal honeycomb burner plate.
Background technology
At present, be provided with the gas furnace of infrared ceramic porcelain plate, combustion gas is in ceramic wafer burner port combustion, ceramic wafer at high temperature discharges the infrared ray of certain wavelength, be conducive to the burning completely of gas, improve the thermal efficiency, decrease the discharge of pernicious gas and the pollution to environment, due to the complex manufacturing of infrared ceramic porcelain plate, the host material poor stability of ceramic wafer, industrial standardization difficulty is high, simultaneously, the connection sealing of infrared ceramic porcelain plate and burner shell is poor, and infrared ceramic porcelain plate easily bursts and weathering, causes tempering, bad impact is caused on promoting the use of of infrared ceramic porcelain plate, a kind of infrared metal honeycomb burner plate can solve the defect of ceramic wafer, infrared metal honeycomb burner plate includes metal honeycomb plate and mesh cover, metal honeycomb plate is connect by multiple corrugation ring set and forms, corrugation ring is made up of annulus and the butt-joint of corrugated annulus, corrugated annulus is made up of the corrugation lath of annular, the corrugation square corner of corrugated annulus is connected with annulus butt-joint, can change to make the external diameter of corrugated annulus and annulus, the bottom electrode of butt-joint mould is utilized to compress corrugated annulus and utilize the top electrode of butt-joint mould to open annulus, can good contact when making corrugation square corner and the annulus butt-joint of corrugated annulus, annulus is provided with the first opening, corrugated annulus is provided with the second opening, manufacture infrared metal honeycomb burner plate, need to utilize butt-welding machine and butt-joint mould that annulus and the butt-joint of corrugated annulus are become corrugation ring, the corrugation ring of different size and mesh cover are combined into infrared metal honeycomb burner plate by recycling unit equipment, manufacture a kind of infrared metal honeycomb burner plate, need a kind of butt-joint mould of infrared metal honeycomb burner plate.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of butt-joint mould of infrared metal honeycomb burner plate is provided, for the manufacture of infrared metal honeycomb burner plate, improves the thermal efficiency of gas furnace, prevent infrared ceramic porcelain plate from bursting and cause tempering, reduce the pollution of burning to environment.
The technical solution adopted in the present invention is: the butt-joint mould of infrared metal honeycomb burner plate includes patrix and counterdie; Patrix includes upper mounting plate, insulation board, upper rail plate, top electrode, upper dynamical element and cone core rod, upper mounting plate is fixedly connected with insulation board, insulation board is fixedly connected with upper rail plate, the guide groove of upper rail plate and the guide rail of top electrode move and are connected, and top electrode can be moved in the guide groove of upper rail plate; Upper dynamical element is fixedly connected with insulation board, and the unit head of dynamical element is connected with cone core rod, and the outer conical surface of cone core rod is positioned at the internal conical surface of top electrode, and the outer conical surface of cone core rod contacts with the internal conical surface of top electrode; Compress Spring is provided with between upper rail plate and top electrode, Compress Spring is compressed between upper rail plate and top electrode, when cone core rod moves down, the elastic force that cone core rod overcomes Compress Spring is pushed to electrode and is moved, and annulus and corrugated annulus is clamped and welds together; Counterdie includes lower bolster, lower guide channel plate, bottom electrode and lower dynamical element, lower guide channel plate is fixedly connected with lower bolster, the guide rail of bottom electrode and the guide groove of lower guide channel plate move and are connected, the shell of lower dynamical element is fixedly connected with lower bolster, the power sub of lower dynamical element is fixedly connected with bottom electrode, utilize lower dynamical element to push electrode to move, annulus and corrugated annulus are clamped and welds together; During use, patrix is installed on the top board of butt-welding machine, counterdie is installed on the base plate of butt-welding machine.
The butt-joint mold work principle of infrared metal honeycomb burner plate is: during use, and be installed on butt-welding machine by the butt-joint mould of infrared metal honeycomb burner plate, patrix is connected with the top board of butt-welding machine, and counterdie is connected with the base plate of butt-welding machine; Top electrode and bottom electrode are connected with the electrode contact of butt-welding machine; Upper dynamical element and lower dynamical element are connected with pneumatic shuttle or hydraulic means, and pneumatic shuttle or hydraulic means are provided with control line and are connected with the controller of butt-welding machine; During work, annulus and corrugated annulus are put into counterdie, meanwhile, make annulus be positioned at corrugated annulus, the corrugation square corner of corrugated annulus contacts with annulus, and corrugated annulus contacts with bottom electrode; Operation butt-welding machine presses down, and patrix is followed top board and declined and to put in place stopping, and the top electrode of patrix is pressed into annulus; After top electrode is pressed into annulus, controller controls upper dynamical element band movable cone core rod and presses down, the outer conical surface of cone core rod contacts with the internal conical surface of top electrode, and the decline of cone core rod overcomes Compress Spring elastic force promotion top electrode radial level and moves, and makes top electrode and circle ring inner surface close contact; Meanwhile, controller controls lower dynamical element and drives bottom electrode to move to annulus axis horizontal, and bottom electrode is contacted with the intimate of corrugated annulus; Utilize bottom electrode and top electrode to be clamped between bottom electrode and top electrode by annulus and corrugated annulus, make corrugation square corner and the annulus close contact of corrugated annulus; Pass through time controling, bottom electrode and top electrode are by after annulus and the clamping of corrugated annulus, controller controls butt-welding machine electric discharge butt-joint, electric current gets back to bottom electrode, by top electrode by the corrugation square corner of corrugated annulus together with annulus butt-joint through the corrugation square corner of corrugated annulus and annulus close contact position; After butt-welding machine electric discharge butt-joint, controller controls upper dynamical element band movable cone core rod and rises to upper limit stopping, and top electrode resets under the elastic force effect of Compress Spring; Meanwhile, controller controls lower dynamical element and drives bottom electrode reset; The corrugation ring completing butt-joint is taken out in counterdie.
The invention has the beneficial effects as follows: the butt-joint mould of infrared metal honeycomb burner plate, utilize butt-welding machine and butt-joint mould that annulus and the butt-joint of corrugated annulus are become corrugation ring, annulus and corrugated annulus are linked together securely, the through hole between annulus and corrugated annulus is utilized to form multiple burner port, improve the thermal efficiency during burning, decrease the discharge of pernicious gas and the pollution to environment; Improve infrared metal honeycomb burner plate production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of infrared metal honeycomb burner plate;
Fig. 2 is the butt-joint mould structure schematic diagram of infrared metal honeycomb burner plate;
Fig. 3 is patrix partial structurtes schematic diagrames;
Fig. 4 is counterdie partial structurtes schematic diagrames.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further detailed:
The butt-joint mould structure schematic diagram of infrared metal honeycomb burner plate shown in the structural representation of the infrared metal honeycomb burner plate shown in Fig. 1 and Fig. 2, infrared metal honeycomb burner plate 1 is for being installed on the burner mouth 2 of combustion furnace; Infrared metal honeycomb burner plate 1 is by metal honeycomb plate 3 and mesh cover 4, metal honeycomb plate 3 is socketed by multiple corrugation ring 5 and forms, corrugation ring 5 is made up of annulus 6 and corrugated annulus 7 butt-joint, corrugated annulus 7 is made up of the corrugation lath of annular, the corrugation square corner 8 of corrugated annulus 7 is connected with annulus 6 butt-joint, annulus 6 is provided with the first opening 9, and corrugated annulus 7 is provided with the second opening 10; Mesh cover 4 is inlayed with corrugation ring 5 and is connected; When manufacturing infrared metal honeycomb burner plate 1, need to utilize butt-welding machine and butt-joint mould that annulus 6 and corrugated annulus 7 butt-joint are become corrugation ring 8.
The butt-joint mould of infrared metal honeycomb burner plate includes patrix 11 and counterdie 12, patrix 11 includes upper mounting plate 13, insulation board 14, upper rail plate 15, top electrode 16, upper dynamical element 17 and cone core rod 18, upper mounting plate 13 is fixedly connected with insulation board 14, insulation board 14 is fixedly connected with upper rail plate 15, the guide groove of upper rail plate 15 and the guide rail of top electrode 16 move and are connected, top electrode 16 can be moved in the guide groove of upper rail plate 15, upper dynamical element 17 is fixedly connected with insulation board 14, the unit head of dynamical element 17 is connected with cone core rod 18, the outer conical surface 19 of cone core rod 18 is positioned at the internal conical surface 20 of top electrode 16, the outer conical surface 19 of cone core rod 18 contacts with the internal conical surface 20 of top electrode 16, Compress Spring 22 is provided with between upper rail plate 15 and top electrode 16, Compress Spring 22 is compressed between upper rail plate 15 and top electrode 16, when cone core rod 18 moves down, the elastic force that cone core rod 18 overcomes Compress Spring 22 is pushed to electrode 16 and is moved, and annulus 6 and corrugated annulus 7 is clamped and welds together, counterdie 12 includes lower bolster 24, lower guide channel plate 25, bottom electrode 26 and lower dynamical element 27, lower guide channel plate 25 is fixedly connected with lower bolster 24, the guide rail of bottom electrode 26 and the guide groove of lower guide channel plate 25 move and are connected, the shell of lower dynamical element 27 is fixedly connected with lower bolster 24, the power sub of lower dynamical element 27 is fixedly connected with bottom electrode 26, utilize lower dynamical element 27 to push electrode 26 to move, annulus 6 and corrugated annulus 7 are clamped and welds together.During use, patrix 11 is installed on the top board of butt-welding machine, counterdie 12 is installed on the base plate of butt-welding machine.
Described top electrode 16 is made up of multiple combination, gap is established between each top electrode 16, upper rail plate 15 is provided with multiple, the guide groove of each upper rail plate 15 and the guide rail of a top electrode 16 move and are connected, lateral surface after multiple top electrode 16 combines is the face of cylinder 28, and the medial surface after multiple top electrode 16 combines is taper seat 29; Be provided with Compress Spring 22 between each top electrode 16 and each upper rail plate 15, when cone core rod 18 presses down to the taper seat 29 of top electrode 16, multiple top electrode 16 moves horizontally along the radial direction of cone core rod 18; Bottom electrode 26 is made up of multiple combination, establish gap between each bottom electrode 26, lower guide channel plate 25 is provided with multiple, and the guide groove of each lower guide channel plate 25 and the guide rail of a bottom electrode 26 move and be connected, lower dynamical element 27 is provided with multiple, and each lower dynamical element 27 is connected with a bottom electrode 26.
Patrix partial structurtes schematic diagram shown in Fig. 3, described top electrode 16 includes front top electrode 30, rear top electrode 31, upper left electrode 32 and upper right electrode 33, and upper rail plate 15 includes front upper guide channel plate 34, rear upper rail plate 35, upper left guide channel plate 36 and upper right guide channel plate 37; The guide groove of front upper guide channel plate 34 and the guide rail of front top electrode 30 move and are connected, the guide groove of rear upper rail plate 35 and the guide rail of rear top electrode 31 move and are connected, the guide groove of upper left guide channel plate 36 and the guide rail of upper left electrode 32 move and are connected, and the guide groove of upper right guide channel plate 37 and the guide rail of upper right electrode 33 move and be connected; Between front upper guide channel plate 34 and front top electrode 30, between rear upper rail plate 35 and rear top electrode 31, between upper left guide channel plate 36 and upper left electrode 32 and between upper right guide channel plate 37 and upper right electrode 33, be provided with Compress Spring 22.
Counterdie partial structurtes schematic diagram shown in Fig. 4, described bottom electrode 26 includes front bottom electrode 38, rear bottom electrode 39, lower-left electrode 40 and bottom right electrode 41, lower guide channel plate 25 includes front lower guide channel plate 42, rear lower guide channel plate 43, lower-left guide channel plate 44 and bottom right guide channel plate 45, and lower dynamical element 27 includes front lower dynamical element 46, rear lower dynamical element 47, lower-left dynamical element 48 and bottom right dynamical element 49, the guide rail of front bottom electrode 38 and the guide groove of front lower guide channel plate 42 move and are connected, the guide rail of rear bottom electrode 39 and the guide groove of rear lower guide channel plate 43 move and are connected, the guide rail of lower-left electrode 40 and the guide groove of lower-left guide channel plate 44 move and are connected, the guide rail of bottom right electrode 41 and the guide groove of bottom right guide channel plate 45 move and are connected, the power sub of front lower dynamical element 46 is connected with front bottom electrode 38, the power sub of rear lower dynamical element 47 is connected with rear bottom electrode 39, the power sub of lower-left dynamical element 48 is connected with lower-left electrode 40, the power sub of bottom right dynamical element 49 is connected with bottom right electrode 41.
Described top electrode 16 is provided with power source connector 21, for being connected with the source of welding current joint of butt-welding machine; Bottom electrode 26 is provided with lower power connector 23, for being connected with the source of welding current joint of butt-welding machine.
Described upper dynamical element 17 and lower dynamical element 27 are cylinder, and cylinder is provided with pneumatic shuttle, and pneumatic shuttle is provided with control line and is connected with the controller of butt-welding machine, for controlling the work of upper dynamical element 17 and lower dynamical element 27; Or described upper dynamical element 17 and lower dynamical element 27 are hydraulic cylinder, and hydraulic cylinder is provided with hydraulic means, and hydraulic means is provided with control line and is connected with the controller of butt-welding machine, for controlling the work of upper dynamical element 17 and lower dynamical element 27.
In order to the corrugation square corner 8 implementing corrugated annulus 7 is connected with the butt-joint of annulus 6, described top electrode 16 and the contact area of corrugated annulus 7 are greater than corrugation square corner 8 and annulus 6 contact area of corrugated annulus 7; Bottom electrode 26 and the contact area of corrugated annulus 7 are greater than corrugation square corner 8 and annulus 6 contact area of corrugated annulus 7.
The butt-joint mold work principle of described infrared metal honeycomb burner plate is: during installation, and be installed on butt-welding machine by the butt-joint mould of infrared metal honeycomb burner plate, patrix 11 is connected with the top board of butt-welding machine, and counterdie 12 is connected with the base plate of butt-welding machine; Top electrode 16 and bottom electrode 26 are connected with the electrode contact of butt-welding machine; Upper dynamical element 17 and lower dynamical element 27 are connected with pneumatic shuttle or hydraulic means, and pneumatic shuttle or hydraulic means are provided with control line and are connected with the controller of butt-welding machine; During work, annulus 6 and corrugated annulus 7 are put into counterdie 12, meanwhile, make annulus 6 be positioned at corrugated annulus 7, the corrugation square corner 8 of corrugated annulus 7 contacts with annulus 6, and corrugated annulus 7 contacts with bottom electrode 26; Operation butt-welding machine presses down, and patrix 11 is followed top board and declined and to put in place stopping, and the top electrode 16 of patrix 11 is pressed into annulus 6; After top electrode 16 is pressed into annulus 6, controller controls upper dynamical element 17 and is with movable cone core rod 18 to press down, the outer conical surface 19 of cone core rod 18 contacts with the internal conical surface 20 of top electrode 16, cone core rod 18 decline overcomes Compress Spring 22 elastic force promotion top electrode 16 radial level and moves, and makes top electrode 16 and annulus 6 inner surface close contact; Meanwhile, controller controls lower dynamical element 27 and drives bottom electrode 26 to move to annulus 6 axis horizontal, and bottom electrode 26 is contacted with the intimate of corrugated annulus 7; Utilize bottom electrode 26 and top electrode 16 annulus 6 and corrugated annulus 7 to be clamped between bottom electrode 26 and top electrode 16, make corrugation square corner 8 and annulus 6 close contact of corrugated annulus 7; Pass through time controling, after annulus 6 and corrugated annulus 7 clamp by bottom electrode 26 and top electrode 16, controller controls butt-welding machine electric discharge butt-joint, electric current gets back to bottom electrode 26, by the corrugation square corner 8 of corrugated annulus 7 with annulus 6 butt-joint together with through the corrugation square corner 8 of corrugated annulus 7 with annulus 6 close contact position by top electrode 16; After butt-welding machine electric discharge butt-joint, controller controls upper dynamical element 17 and is with movable cone core rod 18 to rise to upper limit stopping, and top electrode 16 resets under the elastic force effect of Compress Spring 22; Meanwhile, the lower dynamical element 27 of controller control drives bottom electrode 26 to reset; The corrugation ring 5 completing butt-joint is taken out in counterdie 12; So constantly circulation.
Claims (7)
1. the butt-joint mould of infrared metal honeycomb burner plate, is characterized in that: the butt-joint mould of described infrared metal honeycomb burner plate includes patrix (11) and counterdie (12), patrix (11) includes upper mounting plate (13), insulation board (14), upper rail plate (15), top electrode (16), upper dynamical element (17) and cone core rod (18), upper mounting plate (13) is fixedly connected with insulation board (14), insulation board (14) is fixedly connected with upper rail plate (15), the guide groove of upper rail plate (15) and the guide rail of top electrode (16) move and are connected, top electrode (16) can be moved in the guide groove of upper rail plate (15), upper dynamical element (17) is fixedly connected with insulation board (14), the unit head of dynamical element (17) is connected with cone core rod (18), the outer conical surface (19) of cone core rod (18) is positioned at the internal conical surface (20) of top electrode (16), the outer conical surface (19) of cone core rod (18) contacts with the internal conical surface (20) of top electrode (16), Compress Spring (22) is provided with between upper rail plate (15) and top electrode (16), Compress Spring (22) is compressed between upper rail plate (15) and top electrode (16), when cone core rod (18) moves down, the elastic force that cone core rod (18) overcomes Compress Spring (22) pushes to electrode (16) movement, annulus (6) and corrugated annulus (7) is clamped and welds together, counterdie (12) includes lower bolster (24), lower guide channel plate (25), bottom electrode (26) and lower dynamical element (27), lower guide channel plate (25) is fixedly connected with lower bolster (24), the guide rail of bottom electrode (26) and the guide groove of lower guide channel plate (25) move and are connected, the shell of lower dynamical element (27) is fixedly connected with lower bolster (24), the power sub of lower dynamical element (27) is fixedly connected with bottom electrode (26), utilize lower dynamical element (27) to push electrode (26) mobile, annulus (6) and corrugated annulus (7) are clamped and welds together, during use, patrix (11) is installed on the top board of butt-welding machine, counterdie (12) is installed on the base plate of butt-welding machine, top electrode (16) is made up of multiple combination, each top electrode establishes gap between (16), upper rail plate (15) is provided with multiple, the guide groove of each upper rail plate (15) and the guide rail of a top electrode (16) move and are connected, lateral surface after multiple top electrode (16) combination is the face of cylinder (28), and the medial surface after multiple top electrode (16) combination is taper seat (29), Compress Spring (22) is provided with between each top electrode (16) and each upper rail plate (15), when cone core rod (18) presses down to the taper seat (29) of top electrode (16), multiple top electrode (16) moves horizontally along the radial direction of cone core rod (18), bottom electrode (26) is made up of multiple combination, each bottom electrode establishes gap between (26), lower guide channel plate (25) is provided with multiple, the guide groove of each lower guide channel plate (25) and the guide rail of a bottom electrode (26) move and are connected, lower dynamical element (27) is provided with multiple, and each lower dynamical element (27) is connected with a bottom electrode (26), top electrode (16) is greater than the corrugation square corner (8) of corrugated annulus (7) and annulus (6) contact area with the contact area of corrugated annulus (7), bottom electrode (26) is greater than the corrugation square corner (8) of corrugated annulus (7) and annulus (6) contact area with the contact area of corrugated annulus (7).
2. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, it is characterized in that: described top electrode (16) includes front top electrode (30), rear top electrode (31), upper left electrode (32) and upper right electrode (33), upper rail plate (15) includes front upper guide channel plate (34), rear upper rail plate (35), upper left guide channel plate (36) and upper right guide channel plate (37); The guide groove of front upper guide channel plate (34) and the guide rail of front top electrode (30) move and are connected, the guide groove of rear upper rail plate (35) and the guide rail of rear top electrode (31) move and are connected, the guide groove of upper left guide channel plate (36) and the guide rail of upper left electrode (32) move and are connected, and the guide groove of upper right guide channel plate (37) and the guide rail of upper right electrode (33) move and be connected; Compress Spring (22) is provided with between front upper guide channel plate (34) and front top electrode (30), between rear upper rail plate (35) and rear top electrode (31), between upper left guide channel plate (36) and upper left electrode (32) and between upper right guide channel plate (37) and upper right electrode (33).
3. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, it is characterized in that: described bottom electrode (26) includes front bottom electrode (38), rear bottom electrode (39), lower-left electrode (40) and bottom right electrode (41), lower guide channel plate (25) includes front lower guide channel plate (42), rear lower guide channel plate (43), lower-left guide channel plate (44) and bottom right guide channel plate (45), lower dynamical element (27) includes front lower dynamical element (46), rear lower dynamical element (47), lower-left dynamical element (48) and bottom right dynamical element (49), the guide rail of front bottom electrode (38) and the guide groove of front lower guide channel plate (42) move and are connected, the guide rail of rear bottom electrode (39) and the guide groove of rear lower guide channel plate (43) move and are connected, the guide rail of lower-left electrode (40) and the guide groove of lower-left guide channel plate (44) move and are connected, the guide rail of bottom right electrode (41) and the guide groove of bottom right guide channel plate (45) move and are connected, the power sub of front lower dynamical element (46) is connected with front bottom electrode (38), the power sub of rear lower dynamical element (47) is connected with rear bottom electrode (39), the power sub of lower-left dynamical element (48) is connected with lower-left electrode (40), the power sub of bottom right dynamical element (49) is connected with bottom right electrode (41).
4. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, is characterized in that: described top electrode (16) is provided with power source connector (21), for being connected with the source of welding current joint of butt-welding machine; Bottom electrode (26) is provided with lower power connector (23), for being connected with the source of welding current joint of butt-welding machine.
5. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, it is characterized in that: described upper dynamical element (17) and lower dynamical element (27) are cylinder, cylinder is provided with pneumatic shuttle, pneumatic shuttle is provided with control line and is connected with the controller of butt-welding machine, for controlling the work of upper dynamical element (17) and lower dynamical element (27).
6. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, it is characterized in that: described upper dynamical element (17) and lower dynamical element (27) are hydraulic cylinder, hydraulic cylinder is provided with hydraulic means, hydraulic means is provided with control line and is connected with the controller of butt-welding machine, for controlling the work of upper dynamical element (17) and lower dynamical element (27).
7. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, it is characterized in that: the butt-joint mold work principle of described infrared metal honeycomb burner plate is: during installation, the butt-joint mould of infrared metal honeycomb burner plate is installed on butt-welding machine, patrix (11) is connected with the top board of butt-welding machine, and counterdie (12) is connected with the base plate of butt-welding machine; Top electrode (16) and bottom electrode (26) are connected with the electrode contact of butt-welding machine; Upper dynamical element (17) and lower dynamical element (27) are connected with pneumatic shuttle or hydraulic means, and pneumatic shuttle or hydraulic means are provided with control line and are connected with the controller of butt-welding machine; During work, annulus (6) and corrugated annulus (7) are put into counterdie (12), meanwhile, makes annulus (6) be positioned at corrugated annulus (7), the corrugation square corner (8) of corrugated annulus (7) contacts with annulus (6), and corrugated annulus (7) contacts with bottom electrode (26); Operation butt-welding machine presses down, and patrix (11) is followed top board and declined and to put in place stopping, and the top electrode (16) of patrix (11) is pressed into annulus (6); After top electrode (16) is pressed into annulus (6), controller controls upper dynamical element (17) band movable cone core rod (18) and presses down, the outer conical surface (19) of cone core rod (18) contacts with the internal conical surface (20) of top electrode (16), cone core rod (18) decline overcomes Compress Spring (22) elastic force promotion top electrode (16) radial level and moves, and makes top electrode (16) and annulus (6) inner surface close contact; Meanwhile, controller controls lower dynamical element (27) and drives bottom electrode (26) to move to annulus (6) axis horizontal, and bottom electrode (26) is contacted with the intimate of corrugated annulus (7); Utilize bottom electrode (26) and top electrode (16) annulus (6) and corrugated annulus (7) to be clamped between bottom electrode (26) and top electrode (16), make the corrugation square corner (8) of corrugated annulus (7) and annulus (6) close contact; Pass through time controling, bottom electrode (26) and top electrode (16) are by after annulus (6) and corrugated annulus (7) clamping, controller controls butt-welding machine electric discharge butt-joint, electric current gets back to bottom electrode (26), by the corrugation square corner (8) of corrugated annulus (7) with annulus (6) butt-joint together with through the corrugation square corner (8) of corrugated annulus (7) with annulus (6) close contact position by top electrode (16); After butt-welding machine electric discharge butt-joint, controller controls upper dynamical element (17) band movable cone core rod (18) and rises to upper limit stopping, and top electrode (16) resets under the elastic force effect of Compress Spring (22); Meanwhile, controller controls lower dynamical element (27) and drives bottom electrode (26) reset; The corrugation ring (5) completing butt-joint is taken out in counterdie (12).
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310462288.XA CN103521906B (en) | 2013-09-29 | 2013-09-29 | The butt-joint mould of infrared metal honeycomb burner plate |
| PCT/CN2014/087099 WO2015043437A1 (en) | 2013-09-29 | 2014-09-22 | Butt welding die for infrared metal honeycomb combustion plate |
| CN201480039495.7A CN105451925B (en) | 2013-09-29 | 2014-09-22 | The butt-joint mould of infrared metal honeycomb burner plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310462288.XA CN103521906B (en) | 2013-09-29 | 2013-09-29 | The butt-joint mould of infrared metal honeycomb burner plate |
Publications (2)
| Publication Number | Publication Date |
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| CN103521906A CN103521906A (en) | 2014-01-22 |
| CN103521906B true CN103521906B (en) | 2015-11-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310462288.XA Expired - Fee Related CN103521906B (en) | 2013-09-29 | 2013-09-29 | The butt-joint mould of infrared metal honeycomb burner plate |
| CN201480039495.7A Active CN105451925B (en) | 2013-09-29 | 2014-09-22 | The butt-joint mould of infrared metal honeycomb burner plate |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201480039495.7A Active CN105451925B (en) | 2013-09-29 | 2014-09-22 | The butt-joint mould of infrared metal honeycomb burner plate |
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| Country | Link |
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| CN (2) | CN103521906B (en) |
| WO (1) | WO2015043437A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103521906B (en) * | 2013-09-29 | 2015-11-25 | 郑运婷 | The butt-joint mould of infrared metal honeycomb burner plate |
| CN104400202B (en) * | 2014-10-27 | 2016-10-05 | 四川成发航空科技股份有限公司 | It is applicable to minor diameter honeycomb seal assembling resistance tack welding limiting tool |
| CN107825042B (en) * | 2017-12-01 | 2023-12-29 | 广东金客厨房科技有限公司 | A be used for producing metal automatic welding device for support |
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2013
- 2013-09-29 CN CN201310462288.XA patent/CN103521906B/en not_active Expired - Fee Related
-
2014
- 2014-09-22 CN CN201480039495.7A patent/CN105451925B/en active Active
- 2014-09-22 WO PCT/CN2014/087099 patent/WO2015043437A1/en active Application Filing
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| CN1715750A (en) * | 2005-06-23 | 2006-01-04 | 罗添翼 | Infrared metal honeycomb burner used on gas burning range and its producing method |
| CN101766922A (en) * | 2010-03-02 | 2010-07-07 | 江苏瑞盛水处理有限公司 | Stainless steel wave plate combined honeycomb inclined tube for water treatment and combined welding device |
| CN101806457A (en) * | 2010-04-23 | 2010-08-18 | 佛山市顺德区辉洋环保科技有限公司 | Fully-premixed metal fiber surface combustion infrared radiation type gas burner |
| CN202216249U (en) * | 2011-08-23 | 2012-05-09 | 美的集团有限公司 | Metal composite material heating plate for gas infrared burner |
| CN202328259U (en) * | 2011-08-26 | 2012-07-11 | 周佳强 | Efficienct infrared heating body made of metal-based composite material |
| CN102563648A (en) * | 2012-03-07 | 2012-07-11 | 无锡中阳新能源科技有限公司 | Environmentally-friendly compound gas-burning three-dimensional porous infrared radiation device |
| CN202484993U (en) * | 2012-03-19 | 2012-10-10 | 周佳强 | Metal honeycomb body combustor for gas appliance |
| CN203495406U (en) * | 2013-09-29 | 2014-03-26 | 郑运婷 | Butt-joint die of infrared metal honeycomb combustion board |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2015043437A1 (en) | 2015-04-02 |
| CN105451925B (en) | 2017-10-13 |
| CN103521906A (en) | 2014-01-22 |
| CN105451925A (en) | 2016-03-30 |
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| C14 | Grant of patent or utility model | ||
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Inventor after: Cai Yingzhen Inventor before: Zheng Yunting |
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| TR01 | Transfer of patent right |
Effective date of registration: 20170515 Address after: 516000, Guangdong, Huizhou province Huicheng Henan shore lake village Tian Tian Village Group No. 29 Patentee after: Huizhou City, the new Phaeton Mold Co. Address before: The town of Humen 523907 Guangdong province Dongguan City Jinlong Road Jin Luan Garden Block A room 908 Patentee before: Zheng Yunting |
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Granted publication date: 20151125 Termination date: 20200929 |