CN103516151B - Machine winding tension stringing apparatus - Google Patents
Machine winding tension stringing apparatus Download PDFInfo
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- CN103516151B CN103516151B CN201310483002.6A CN201310483002A CN103516151B CN 103516151 B CN103516151 B CN 103516151B CN 201310483002 A CN201310483002 A CN 201310483002A CN 103516151 B CN103516151 B CN 103516151B
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- tension
- strut
- pole
- adjusting gear
- machine winding
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Abstract
The invention discloses a kind of machine winding tension stringing apparatus, including line wheel actinobacillus device and tension-adjusting gear, the tension-adjusting gear includes base and the pole being arranged on the base, clamp assembly is provided with the pole, the clamp assembly includes train wheel bridge and lower plate, and the upper surface of the lower surface of the train wheel bridge and the lower plate is provided with flexible friction layer.By adjusting horizontal range and difference in height between line wheel actinobacillus device and tension-adjusting gear, realize the angle between regulation coiling and clamping plate, realize the purpose of regulation Tensity size, this process can realize the fine setting of gradual change, therefore, the coiling that micro-machine line group coil can effectively be solved is thinner, the technical problem being easily pulled off.Simple and practical, low cost of the invention, installs, dismantles, safeguarding and movement is quite convenient to.
Description
Technical field
The present invention relates to machine winding Setting-out Technique field, more particularly to a kind of machine winding tension stringing apparatus.
Background technology
In the production process of coil of stator of motor, because the coiling of stator coil is generally enamel-covered wire, therefore in winding mistake
Cheng Zhong, the protection to enamel-cover layer is most important, on the one hand needs coiling to have certain tension force during winding, makes the coil of coiling tight
It is close in order, on the other hand prevent that enamel-cover layer is destroyed or coiling is pulled off again.
On January 2nd, 2013 authorizes the utility model patent of disclosed Application No. 201220286013.6 to disclose one kind
Line wheel pay off rack, including tensioning brake apparatus, tensioning brake apparatus include positioning support plate, action bars and flexible friction band, pass through
Position of the regulation action bars on positioning support plate is tensioned the tension force of brake apparatus to adjust, and tension adjustment amplitude is big, is easy to out
The occurrence of existing coiling is pulled off, for causing the coil windings of micro-machine especially for one, due to coiling it is relatively thin, it is necessary to
Regulation to winding tension is finer;On June 24th, 2009 authorizes the practicality of disclosed Application No. 200820158510.1
New patent discloses a kind of shuttle-shaped winding device for motor stator coil, equipped with the magnetic with detection feedback unit on its payingoff mechanism
Powder brake and gear drive, using PLC program control, keep the tension automatic control of winding process electromagnetic wire.Its
It is disadvantageous in that:1)Influenceed larger by electric power, once voltage is too high, too low suddenly, or has a power failure suddenly, brake will be caused
There is great variety in tension force, have a strong impact on machine winding quality, or even cause around thread breakage;2) device structure is complicated, and cost is high;
3)Maintenance and Repair inconvenience.
The content of the invention
It is an object of the invention to provide the machine winding tension stringing of a kind of simple structure, simple and convenient operation and maintenance and low cost
Device.
To realize that the technical scheme that the purpose of the present invention is used is:A kind of machine winding tension stringing apparatus, including line
Wheel actinobacillus device and tension-adjusting gear, the tension-adjusting gear include base and the pole being arranged on the base, institute
State and clamp assembly is provided with pole, the clamp assembly includes train wheel bridge and lower plate, the train wheel bridge and lower plate are matched somebody with somebody
Close surface and be respectively provided with flexible friction layer.
The tension-adjusting gear is one or more.
The pole is lift pole.
The flexible friction layer is flexible material product.
The line wheel actinobacillus device includes chassis and the montant being arranged on the chassis, and support is provided with the montant
Bar, is provided with pulley and hollow line piece excessively on the strut.
The strut is flexibly connected with the montant.
The strut is singletree or hound or bending strut.
The hollow line piece of crossing is plastic part.
The pulley is multiple trunking pulley.
The elevation angle or the angle of depression of the clamp assembly inlet wire and outlet are 15 ° -50 °.
By setting line wheel actinobacillus device and tension-adjusting gear, tension-adjusting gear is set has flexible friction to the present invention
The clamp assembly of layer, both have effectively achieved coiling has some tension, turn avoid that enamel-cover layer is destroyed and coiling is pulled off
The height of the purpose that situation occurs, the line wheel actinobacillus device and tension-adjusting gear can be with difference, by adjusting line wheel unwrapping wire
Horizontal range between device and tension-adjusting gear, realizes the angle between regulation coiling and clamping plate, realizes regulation Tensity size
Purpose, this process can realize the fine setting of gradual change, therefore, the coiling that can effectively solve micro-machine line group coil is thinner, easily
The technical problem being pulled off;Tension-adjusting gear can also use one or more, according to tension force needs, adjust the liter of support bar
Distance between drop or regulation tension-adjusting gear, realizes the regulation of angle between coiling and clamping plate, and then adjust to suitable
Power;Flexible friction layer uses flexible material product, is effectively protected enamel-cover layer, it is to avoid enamel-cover layer is worn or wipes situation off
Occur, more optimize, area of the flexible friction aspect product more than upper lower plate, it is to avoid the contact between coiling and clamping plate is anti-to stop loss
Bad enamel-cover layer.Line wheel actinobacillus device sets pulley and hollow line piece excessively by setting strut on montant on strut, and coiling is worn
Cross hollow line piece of crossing to enter via pulley again in the wire clamp of tension-adjusting gear, after have effectively achieved coiling by being released in line wheel
Fluffy to by it is hollow cross line piece after regular state transformation, and then turned by pulley, into tension-adjusting gear,
The clamp assembly inlet wire and outlet set 15 ° -50 ° of the elevation angle or the angle of depression, are easy to increase the tension force of coiling, and can be by adjustment
The elevation angle and the angle of depression adjust the tension force of coiling.Using be threadedly coupled, simple and efficient, the convenient disassembly of connection can be with for strut and montant
Needed to increase or decrease strut quantity according to real work, it is very convenient;Using multiple trunking pulley, multi-pole coils winding is being carried out
When, pulley quantity is effectively reduced, multigroup coiling carries out unwrapping wire through same pulley, same tension-adjusting gear, and uniform force can
Effectively improve coil-winding quality.Simple and practical, low cost of the invention, installs, dismantles, safeguarding and movement is quite convenient to.
Brief description of the drawings
The present invention is described further below in conjunction with the accompanying drawings:
Fig. 1 is structural representation of the invention;
Fig. 2 is the structural representation of pulley of the present invention.
Specific embodiment
As shown in Figure 1 and Figure 2, machine winding tension stringing apparatus of the invention, including line wheel actinobacillus device and tension adjustment
Device.The tension-adjusting gear includes base and the pole being arranged on the base, and fixture group is provided with the pole
Part.The clamp assembly includes train wheel bridge and lower plate, for through insulated conductor and can be big according to tension force in its winding process
The matching surface of the clamping force the need for small between any upper lower plate of adjustment, the train wheel bridge and lower plate is respectively arranged with soft
Frottage layer, to avoid the frictionally damage of insulated conductor surface insulation layer, the flexible friction layer from using felt, foamed plastics
Or flexible fabric.The tension adjustment can device for multiple, spaced appropriately distance when putting, for coiling guiding and
The adjustment of Tensity size;The elevation angle or the angle of depression of the clamp assembly inlet wire and outlet are arranged in the range of 15 ° -50 °, and are adjusted with this
The tension force of whole winding wire;The pole is lift pole, by adjusting the height alignment jig component inlet wire of pole and going out
The elevation angle of line or the size at the angle of depression, using more convenient.The line wheel actinobacillus device includes chassis and is arranged on the bottom
Montant on disk, is provided with strut on the montant, pulley and hollow line piece excessively are provided with the strut;The strut and institute
Montant flexible connection is stated, is easy to the adjustment of strut height;The strut is singletree or hound or bending strut, can be facilitated exhausted
The adjustment in edge wire guide path;The hollow line piece of crossing is plastic part, to avoid insulated conductor surface insulation layer in feeding
During frictionally damage;The pulley be multiple trunking pulley, can according to the head number of coiling on a pulley simultaneously guiding it is many
Root insulated conductor.
With reference to embodiment, the present invention will be further described.
Embodiment one
A kind of machine winding tension stringing apparatus, including line wheel actinobacillus device and tension-adjusting gear, the tension adjustment
Device includes base 11 and the pole 10 being arranged on the base 11, and clamp assembly, the folder are provided with the pole 10
Tool component includes train wheel bridge 7 and lower plate 9, and the upper surface of the lower surface of the train wheel bridge 7 and the lower plate 9 is provided with soft
Frottage layer 8.The pole 10 is lift pole.The flexible friction layer 8 is flexible fabric.The line wheel actinobacillus device bag
Include chassis 1 and be arranged on the One On The Chassis montant 2, strut 5 is provided with the montant 2, cunning is provided with the strut 5
Wheel 4 and hollow line piece 3 excessively.The strut 5 is threadedly coupled with the montant 2.The strut 5 is singletree or hound.It is described
Hollow line piece 3 of crossing is plastic part.
Embodiment two
It is in place of the present embodiment and the difference of embodiment one:The tension-adjusting gear includes one-level tension-adjusting gear
With two grades of tension-adjusting gears, the one-level tension-adjusting gear is less than line wheel actinobacillus device, and the secondary regulating mechanism is less than
The one-level tension-adjusting gear;The pulley 4 is multiple trunking pulley.
The present invention be coiling 6 in line wheel 12 it is loose after, cross line piece 3 through hollow, loose coiling is regular for neat
Shape, bypasses 4 coiling of pulley 6 and enters one-level tension-adjusting gear, and coiling 6 forms an angle with the shape of train wheel bridge 7, and 45 degree are advisable, around
Line 6 from one-level tension-adjusting gear leave after it is in a certain angle with lower plate 9 and with two grades of train wheel bridges of tension-adjusting gear 7 be in
Certain angle enters two grades of tension-adjusting gears, and wire 6 and two grades of train wheel bridges of tension-adjusting gear 7 are at an angle from two grades
Tension-adjusting gear out carries out coil windings afterwards, wherein, coiling 6 is in one-level tension-adjusting gear and two grades of tension-adjusting gears
In, rubbed with the flexible fabric on clamping plate respectively, on the one hand protect enamel-cover layer injury-free well, on the other hand again
Tension force required for generating coiling well, and avoid the generation of the crack conditions of coiling 6.The present invention it is simple and practical,
Low cost, installs, dismantles, safeguarding and movement is quite convenient to.
Claims (6)
1. a kind of machine winding tension stringing apparatus, it includes line wheel actinobacillus device and tension-adjusting gear, the tension adjustment
Device includes base and the pole being arranged on the base, and clamp assembly, the clamp assembly bag are provided with the pole
Train wheel bridge and lower plate are included, the pole is lift pole, it is characterised in that:The lower surface of the train wheel bridge and the lower folder
The upper surface of plate is provided with flexible friction layer, and the tension-adjusting gear is multiple, and the line wheel actinobacillus device includes chassis
With the montant being arranged on the chassis, strut is provided with the montant, pulley is provided with the strut, on the strut
Set it is hollow cross line piece, by adjust the pole lifting or regulation tension-adjusting gear between distance, realize coiling with
The regulation of angle between clamping plate, the elevation angle or the angle of depression for making the clamp assembly inlet wire and outlet is 15 ° -50 °.
2. machine winding tension stringing apparatus described in claim 1, it is characterised in that:The flexible friction layer is knitted for flexibility
Thing.
3. machine winding tension stringing apparatus described in claim 1, it is characterised in that:The strut connects with the montant screw thread
Connect.
4. machine winding tension stringing apparatus described in claim 1 or 3, it is characterised in that:The strut is singletree or oblique
Strut.
5. machine winding tension stringing apparatus described in claim 1, it is characterised in that:The hollow line piece of crossing is plastics system
Part.
6. machine winding tension stringing apparatus described in claim 1, it is characterised in that:The pulley is multiple trunking pulley.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310483002.6A CN103516151B (en) | 2013-10-16 | 2013-10-16 | Machine winding tension stringing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310483002.6A CN103516151B (en) | 2013-10-16 | 2013-10-16 | Machine winding tension stringing apparatus |
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CN103516151A CN103516151A (en) | 2014-01-15 |
CN103516151B true CN103516151B (en) | 2017-06-06 |
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CN201310483002.6A Active CN103516151B (en) | 2013-10-16 | 2013-10-16 | Machine winding tension stringing apparatus |
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Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105161218B (en) * | 2015-09-24 | 2017-05-31 | 芜湖顺成电子有限公司 | Copper cash centralization actinobacillus device |
CN106712407A (en) * | 2016-12-16 | 2017-05-24 | 安徽皖南新维电机有限公司 | Motor coil winding machine |
CN106787475B (en) * | 2016-12-25 | 2023-05-05 | 中船重工电机科技股份有限公司 | Tower-shaped coil shaping device of generator rotor |
WO2018205213A1 (en) * | 2017-05-11 | 2018-11-15 | 深圳市鑫华威机电设备有限公司 | Apparatus for stopping paying out stator winding wire and method therefor |
CN108772434A (en) * | 2018-08-01 | 2018-11-09 | 上海颐尚电气科技股份有限公司 | Automatic wire feeder |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS573559A (en) * | 1980-06-04 | 1982-01-09 | Hitachi Ltd | Generating, detecting, and fine adjusting device for tension of flat angular wires |
JPS59181947A (en) * | 1983-03-31 | 1984-10-16 | Hitachi Ltd | Winding and associating method and device of stator coil |
CN202495854U (en) * | 2012-01-11 | 2012-10-17 | 苏州德丰电机有限公司 | Electromagnetic wire wire passing clamping device |
CN202550838U (en) * | 2012-03-30 | 2012-11-21 | 池州市弘港科技电子有限公司 | Tension bracket for coil of micro motor |
CN203562895U (en) * | 2013-10-16 | 2014-04-23 | 南阳微特防爆电机有限公司 | Motor winding tension paying-off device |
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2013
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