CN103511889A - Led lamp tube - Google Patents

Led lamp tube Download PDF

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Publication number
CN103511889A
CN103511889A CN201310439364.5A CN201310439364A CN103511889A CN 103511889 A CN103511889 A CN 103511889A CN 201310439364 A CN201310439364 A CN 201310439364A CN 103511889 A CN103511889 A CN 103511889A
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heat
fluorescent tube
substrate
draw
screw
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CN201310439364.5A
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CN103511889B (en
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萧标颖
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Jiashan Weitang Asset Management Co ltd
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SUZHOU GLORY GREEN LIGHTING SYSTEM Corp
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Abstract

The invention discloses an LED lamp tube. The LED lamp tube comprises a lamp housing, a substrate and a heat conducting base, wherein the substrate is arranged in the lamp housing, encapsulated LED lamp beads are integrated on the surface of the lamp housing, and the heat conducting base comprises a body and two heat conducting portions respectively arranged on two sides of the body. Each heat conducting portion is respectively provided with a wing edge folded towards the body from the side portion of the body, clamping grooves are respectively formed between two wing edges and the heat conducting portions, openings of the clamping grooves are opposite, and the substrate is clamped into the clamping grooves. At least one end portion of each heat conducting portion is provided with two screw holes extending in the length direction and corresponding to the clamping grooves in a one-to-one mode, the screw holes are used for screws to be inserted, the hole diameter of each screw hole is slightly smaller than that of each screw, and a weak portion is arranged between the wing edges and the heat conducting portions so as to enable the wing edges to be capable of deforming relative to the heat conducting portions. When the screws are inserted into the screw holes, the width of each clamping groove at the opening position is increased so that the substrate can be clamped into the clamping grooves. The LED lamp tube is good in heat dissipation capacity and convenient to assemble.

Description

LED fluorescent tube
Technical field
the present invention relates to a kind of LED fluorescent tube.
Background technology
lED (Light Emitting Diode), is a kind of solid-state semiconductor devices, and it can directly be converted into light electricity.
fluorescent tube on market mainly contains following several:
1, with reference to the fluorescent tube shown in accompanying drawing 1, its lamp housing comprises aluminium matter lamp socket and PC lampshade, the cross section of aluminium matter lamp socket is roughly the semicircle of sealing, LED substrate attaches and is arranged in the plane of aluminium matter lamp socket, and the shortcoming of this structure is: the poor sealing of (1), lamp socket and lampshade junction, non-watertight; (2), aluminium matter lamp socket is conducting metal, easily get an electric shock, so the Power Management Design of fluorescent tube must consider how to prevent to get an electric shock, comparatively complicated; (3), aluminium weight is larger, fluorescent tube integral body is heavier; (4), light source is positioned at the center of fluorescent tube, the power of the single LEDs using must be less, otherwise the light that fluorescent tube sends is inhomogeneous, in the time of therefore will designing the fluorescent tube of certain wattage, required LED number is more;
2, with reference to the fluorescent tube shown in accompanying drawing 2, lamp housing is the overall plastic lamp housing of PC, it comprises the lampshade of being made by printing opacity PC, the lamp socket of being made by light tight PC, on lamp housing, be provided with buckle, the two ends of LED substrate are fastened on fluorescent tube by buckle, although this structure has solved the damp proof insulation problem of the first fluorescent tube, but still there is following shortcoming: the lamp housing material under (1), LED substrate is PC, heat dispersion is poor, causes accumulated heat, easily causes the light decay of LED; (2), light source is positioned at the center of fluorescent tube, the power of the single LEDs using must be less, otherwise the light that fluorescent tube sends is inhomogeneous, in the time of therefore will designing the fluorescent tube of certain wattage, required LED number is more;
3, with reference to the fluorescent tube shown in accompanying drawing 3, lamp housing is the overall plastic lamp housing of PC, it comprises the lampshade of being made by printing opacity PC, the lamp socket of being made by light tight PC, on lamp housing, be provided with two relative projections, one aluminium section bar Jian two ends are fastened on projection above to insert in fluorescent tube, and LED lamp bar is attached on aluminium section bar part, and it is provided with aluminium section bar between lamp housing and LED substrate, although this structure has certain heat-sinking capability, still there is following shortcoming: heat-sinking capability still poor, lamp bar is installed inconvenient.
Summary of the invention
for the problems referred to above, the object of this invention is to provide a kind of LED fluorescent tube, its heat-sinking capability is good, easy to assembly.
for solving the problems of the technologies described above, the technical solution used in the present invention is:
a fluorescent tube, it comprises:
lamp housing;
substrate, it is arranged in described lamp housing and on surface, is provided with the LED lamp pearl of integration packaging;
heat conducting base, it is arranged in described lamp housing and extends along the length direction of lamp housing, described heat conducting base comprises body, be separately positioned on two heat-conducting parts of described body both sides, each heat-conducting part and envelope inner wall fit and extend upward along envelope inner wall, each heat-conducting part has respectively a wing limit turning down towards body from body sidepiece, the opening that is formed with respectively draw-in groove and two draw-in grooves between Liang Geyi limit and heat-conducting part is relative, substrate card be located in described draw-in groove and LED lamp pearl between two draw-in grooves and towards the center of lamp housing, on at least one end of described heat-conducting part, offer along its length extend and with described draw-in groove two screw holes one to one mutually, each draw-in groove is connected with a screw hole respectively, described screw hole is slightly less than the diameter of screw for inserting the aperture of screw and screw hole, the length of draw-in groove be greater than screw hole for inserting the length of screw, wing limit between described wing limit and heat-conducting part, there is a weak point so that can produce deformation by relative heat-conducting part, when screw inserts described screw hole, described draw-in groove increases so that described substrate snaps in draw-in groove in the groove width of opening part.
preferably, the lampshade that described lamp housing comprises lamp socket, joins and LED lamp pearl is covered with described lamp socket, described lampshade is being formed with respectively buckle with lamp socket joint, and described buckle has the opening towards lamp socket, and described heat conducting base is arranged on lamp socket and its heat-conducting part and the clamping of buckle phase.
more preferably, described lamp socket is made by heat conduction composite plastic, and heat conduction composite plastic comprises plastic substrate and is dispersed in the inorganic filler in plastic substrate with sub-micron grade to nano-grade size.
further, the diameter of described inorganic filler is 10 -10 ~10 -6 rice.
further, the thermal conductivity factor of described heat conduction composite plastic is between 1-10W/mK.
preferably, described lampshade is made by Merlon (PC).Lampshade also can be made by the light transmission engineering plastics except PC.
preferably, described body is towards the slightly protruding center to lamp housing, surperficial middle part of substrate one side.
preferably, in the cross section of described heat-conducting part, the lateral wall of heat-conducting part is the circular arc matching with envelope inner wall substantially.
preferably, this LED fluorescent tube comprises the end cap that is positioned at fluorescent tube length direction two ends, on described end cap, offer first through hole corresponding with described screw hole and substrate and penetrate the second through hole in lamp housing, screw passes through hole, screw hole successively so that end cap is connected with heat conducting base.
preferably, one or more in aluminium, copper, magnesium, zinc, aluminium alloy, copper alloy, magnesium alloy, kirsite of described heat conducting base are made.
the present invention adopts above structure, and tool has the following advantages compared to existing technology:
1, the end of establishing the draw-in groove of substrate at card offers the screw hole being connected, when screw penetrates after screw hole, the end of draw-in groove is softened, the groove width of draw-in groove opening part is greater than the thickness of substrate, can easily substrate be inserted in draw-in groove opening substrate card is located in the draw-in groove of heat conducting base, it is easy to assembling;
2, the heat-conducting part of pedestal and lamp socket close contact, heat-conducting effect is better, and LED lamp pearl setting position is lower, from lamp socket more close to, fluorescent tube radiating effect is better and light-emitting area is larger.
Accompanying drawing explanation
accompanying drawing 1 is the structural representation of the first LED fluorescent tube of the prior art;
accompanying drawing 2 is the structural representation of the second LED fluorescent tube of the prior art;
accompanying drawing 2 is the structural representation of the third LED fluorescent tube of the prior art;
accompanying drawing 4 is structural representation of the present invention.
wherein: 1, substrate; 11, LED lamp pearl; 2, heat conducting base; 21, body; 22, heat-conducting part; 23,Yi limit; 24, draw-in groove; 25, screw hole; 26, weak point; 3, lamp socket; 4, lampshade; 41, buckle.
The specific embodiment
below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be those skilled in the art will recognize that, protection scope of the present invention is made to more explicit defining.
a fluorescent tube, it comprises:
lamp housing, the lampshade 4 that it comprises lamp socket 3, joins and LED lamp pearl 11 is covered with described lamp socket 3;
substrate 1, it is arranged in described lamp housing and on surface, is provided with the LED lamp pearl 11 of integration packaging;
heat conducting base 2, it is arranged in described lamp housing and extends along the length direction of lamp housing, described heat conducting base 2 comprises body 21, be separately positioned on two heat-conducting parts 22 of described body 21 both sides (left and right sides of paper in accompanying drawing 4), each heat-conducting part 22 fits with envelope inner wall and extends upward along envelope inner wall court, each heat-conducting part 22 top has respectively a wing limit 23 towards body 21 turnovers, the opening that is formed with respectively draw-in groove 24 and two draw-in grooves 24 between Liang Geyi limit 23 and heat-conducting part 22 is relative, substrate 1 be fastened in described draw-in groove 24 and LED lamp pearl 11 between two draw-in grooves 24 and towards the center of lamp housing, on at least one end of described body 21, offer along its length extend and with described draw-in groove 24 two screw holes 25 one to one mutually, each draw-in groove 24 is connected with a screw hole 25 respectively, described screw hole 25 is slightly less than the diameter of screw for inserting screw and screw hole 25 aperture, the length of draw-in groove 24 be greater than screw hole 25 for inserting the length of screw, wing limit 23 between described wing limit 23 and heat-conducting part 22, there is a weak point 26 so that can produce deformation by relative heat-conducting part 22, when screw inserts described screw hole 25, described draw-in groove 24 increases so that described substrate 1 snaps in draw-in groove 24 in the groove width of opening part.The length direction of mentioning in the present embodiment refer in accompanying drawing in perpendicular to the direction of paper.
described lampshade 4 is being formed with respectively buckle 41 with lamp socket 3 joints, and described buckle 41 has the opening towards lamp socket 3, and described heat conducting base 2 is arranged on lamp socket 3 and the end of its heat-conducting part 22 and buckle 41 phase clampings.
described lamp socket 3 is made by heat conduction composite plastic, and heat conduction composite plastic comprises plastic substrate and is dispersed in the inorganic filler in plastic substrate with sub-micron grade to nano-grade size.Particularly, this heat conduction composite plastic is preferably nano composite plastics, compare with traditional composite, plastic substrate and inorganic filler at sub-micron grade to compound in nanometer range, interfacial area between two-phase is very large, and the chemical bond between Presence of an interface forms excellent cohesive force, can eliminate the mutually unmatched problem of organic/inorganic, form diverse characteristic and manifest.
surface by nano level material can be large, easily low-surface-energy can fall in reunion, eliminate surface charge, weaken surface polarity, with surface coverage modification, mechanochemical modification, theca externa modification, Topically active modification, high-energy surface modification, utilize precipitation reaction surface modification.Therefore this composite plastic has heat resistance raising; Thermal diffusivity significantly improves; Air-breathing property and hygroscopicity are lower; The advantages such as the size coefficient of expansion is lower.
the diameter of described inorganic filler is 10 -10 ~10 -6 rice.
the thermal conductivity factor of described heat conduction composite plastic is between 1-10W/mK.
the plastic substrate of composite plastic can be in polyamide-based (PA), PET series (PET), epoxy resin (Epoxy Resin), polyimides system (PI), polyphenylene sulfide system (PPS) a kind of.The inorganic filler of composite plastic is a kind of in carbon element, oxide based, nitride based, hydroxide system.The lamp socket 2 of being made by nano composite plastics has good thermal diffusivity.
described lampshade 4 is made by Merlon (PC).PC is the amorphous polymer of almost colourless glassy state, has well optical and good hydrolytic resistance.Lampshade 4 forms integrated structure with lamp socket 3 by integrated extrusion molding, and combination between them is tight, sealing is good.Therefore the fluorescent tube that has lampshade 4 and lamp socket 3 to form has good water resistance.Because the composite plastic of lamp socket 3 is the same as with lampshade 4 being made of plastics, thereby they can adopt extrusion molding one-shot forming.Lampshade also can be made by the light transmission engineering plastics except PC.
described body 21 is towards the slightly protruding center to lamp housing, surperficial middle part of substrate 1 one sides.So that contacting of the upper surface of substrate 1 bottom and body 21 is more tight, make the air between the two the least possible, thereby be beneficial to the heat that LED lamp pearl 11 is produced, conduct to quickly lamp socket 3 and dispel the heat quickly.
in the cross section of described heat-conducting part 22, the lateral wall of heat-conducting part 22 is the circular arc matching with envelope inner wall substantially.Further to increase the contact area of heat-conducting part 22 and lamp housing, be more conducive to heat conduction, get to the object of very fast heat radiation.Cross section herein refers to the cross section perpendicular to heat-conducting part length direction, corresponding to the cross section shown in accompanying drawing 4.
this LED fluorescent tube comprises the end cap that is positioned at fluorescent tube length direction two ends, on described end cap, offer the through hole corresponding with described screw hole 25 and substrate 1 and penetrate the second through hole in lamp housing, the shape of the shape of the second through hole and substrate 1 matches, and screw passes through hole, screw hole 25 successively so that end cap is connected with heat conducting base 2.In locking end cap, screw hole 25 is stretched, and weak point 26 receives that the thrust that screw makes progress produces deformation, and the distance between wing limit 23 ends and body 21 is increased, be that the groove width that draw-in groove 24 removes at opening increases, substrate 1 can be aimed at easily and snap in a pair of draw-in groove 24 that opening is relative.
one or more in aluminium, copper, magnesium, zinc, aluminium alloy, copper alloy, magnesium alloy, kirsite of described heat conducting base are made.
the present invention adopts above structure, tool has the following advantages compared to existing technology: the end of establishing the draw-in groove of substrate at card offers the screw hole being connected, when screw penetrates after screw hole, the end of draw-in groove is softened, the groove width of draw-in groove opening part is greater than the thickness of substrate, can easily substrate be inserted in draw-in groove opening substrate card is located in the draw-in groove of heat conducting base, it is easy to assembling; Heat conducting base has the heat-conducting part being adjacent to mutually with lamp socket, has increased the contact area with lamp housing, and the heat that is more conducive to LED lamp pearl to produce conducts and is distributed to outside lamp housing; The heat-conducting part of LED substrate towards lamp housing center, extend and LED lamp pearl between two heat-conducting parts bottoms, it is lower that its light source position arranges, thus its light-emitting area is larger and from lamp socket more close to, radiating effect is better.
the lamp housing of addressing in the present invention and the length direction of body are perpendicular to the direction of paper in accompanying drawing 1.
above-described embodiment, for explanation technical conceive of the present invention and feature, is only a kind of preferred embodiment, and its object is to allow person skilled in the art can understand content of the present invention and implement according to this, can not limit the scope of the invention with this.The equivalence that all Spirit Essences according to the present invention are done changes or modifies, within all should being encompassed in protection scope of the present invention.

Claims (10)

1. a LED fluorescent tube, is characterized in that, it comprises:
Lamp housing;
Substrate, it is arranged in described lamp housing and on surface, is provided with the LED lamp pearl of integration packaging;
Heat conducting base, it is arranged in described lamp housing and extends along the length direction of lamp housing, described heat conducting base comprises body, be separately positioned on two heat-conducting parts of described body both sides, each heat-conducting part and envelope inner wall fit and extend upward along envelope inner wall, each heat-conducting part has respectively a wing limit turning down towards body from body sidepiece, the opening that is formed with respectively draw-in groove and two draw-in grooves between Liang Geyi limit and heat-conducting part is relative, substrate card be located in described draw-in groove and LED lamp pearl between two draw-in grooves and towards the center of lamp housing, on at least one end of described heat-conducting part, offer along its length extend and with described draw-in groove two screw holes one to one mutually, each draw-in groove is connected with a screw hole respectively, described screw hole is slightly less than the diameter of screw for inserting the aperture of screw and screw hole, the length of draw-in groove be greater than screw hole for inserting the length of screw, wing limit between described wing limit and heat-conducting part, there is a weak point so that can produce deformation by relative heat-conducting part, when screw inserts described screw hole, described draw-in groove increases so that described substrate snaps in draw-in groove in the groove width of opening part.
2. LED fluorescent tube according to claim 1, it is characterized in that: the lampshade that described lamp housing comprises lamp socket, joins and LED lamp pearl is covered with described lamp socket, described lampshade is being formed with respectively buckle with lamp socket joint, described buckle has the opening towards lamp socket, and described heat conducting base is arranged on lamp socket and its heat-conducting part and the clamping of buckle phase.
3. LED fluorescent tube according to claim 2, is characterized in that: described lamp socket is made by heat conduction composite plastic, heat conduction composite plastic comprise plastic substrate and in proper order micron to nano-size dispersion the inorganic filler in plastic substrate.
4. LED fluorescent tube according to claim 3, is characterized in that: the diameter of described inorganic filler is 10 -10~10 -6rice.
5. LED fluorescent tube according to claim 3, is characterized in that: the thermal conductivity factor of described heat conduction composite plastic is between 1-10W/mK.
6. LED fluorescent tube according to claim 2, is characterized in that: described lampshade is made by Merlon.
7. LED fluorescent tube according to claim 1, is characterized in that: described body is towards the slightly protruding center to lamp housing, surperficial middle part of substrate one side.
8. LED fluorescent tube according to claim 1, is characterized in that: in the cross section of described heat-conducting part, the lateral wall of heat-conducting part is the circular arc matching with envelope inner wall substantially.
9. LED fluorescent tube according to claim 1, it is characterized in that: this LED fluorescent tube comprises the end cap that is positioned at fluorescent tube length direction two ends, on described end cap, offer first through hole corresponding with described screw hole and substrate and penetrate the second through hole in lamp housing, screw passes through hole, screw hole successively so that end cap is connected with heat conducting base.
10. LED fluorescent tube according to claim 1, is characterized in that: one or more in aluminium, copper, magnesium, zinc, aluminium alloy, copper alloy, magnesium alloy, kirsite of described heat conducting base are made.
CN201310439364.5A 2013-09-25 2013-09-25 Led lamp tube Active CN103511889B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105090786A (en) * 2015-07-30 2015-11-25 东莞市闻誉实业有限公司 Illuminating device
CN108139033A (en) * 2015-10-02 2018-06-08 朗德万斯公司 Semiconductor fluorescent tube

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201425194Y (en) * 2009-06-19 2010-03-17 深圳市众明半导体照明有限公司 LED fluorescent tube
CN202048418U (en) * 2011-04-13 2011-11-23 山东燎原发光科技有限公司 Light-emitting diode (LED) fluorescent tube
JP2012174687A (en) * 2011-02-21 2012-09-10 Lextar Electronics Corp Lamp tube structure and its assembly
CN103044902A (en) * 2012-12-25 2013-04-17 安徽科聚新材料有限公司 Polymide compound material as well as preparation method and applications thereof
CN203500899U (en) * 2013-09-25 2014-03-26 苏州东亚欣业节能照明有限公司 LED tube

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201425194Y (en) * 2009-06-19 2010-03-17 深圳市众明半导体照明有限公司 LED fluorescent tube
JP2012174687A (en) * 2011-02-21 2012-09-10 Lextar Electronics Corp Lamp tube structure and its assembly
CN202048418U (en) * 2011-04-13 2011-11-23 山东燎原发光科技有限公司 Light-emitting diode (LED) fluorescent tube
CN103044902A (en) * 2012-12-25 2013-04-17 安徽科聚新材料有限公司 Polymide compound material as well as preparation method and applications thereof
CN203500899U (en) * 2013-09-25 2014-03-26 苏州东亚欣业节能照明有限公司 LED tube

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105090786A (en) * 2015-07-30 2015-11-25 东莞市闻誉实业有限公司 Illuminating device
CN108139033A (en) * 2015-10-02 2018-06-08 朗德万斯公司 Semiconductor fluorescent tube

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